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Installation G 

Solar Tube Company - Eco Airpump 
www.ecoairpump.co.uk 
Support Line: 08444 930099 

 

General 

 

Installation of a solar thermal heating system usually requires safe working at heights on a roof. It is essential to check that the 
rafters are strong enough (rafters should have a minimum cross-sectional area of 75 sq cm); if in any doubt, ask a structural 
engineer to advise.

 

 

 

Collector Positioning 

 

The optimum performance of the collector will be achieved when it is positioned at a 50 to 60

 tilt angle in a south 

facing direction. A more vertical tilt angle will favour performance during the winter at the expense of reducing the 
maximum performance during the summer. Evacuated tube collectors using radial absorbers (such as the SPA 
models) will perform well even when not pointing due south. However, it will be necessary to increase the number 
of tubes over what would be expected for a due south installation: 
 
 

Position 

 

Allow % extra evacuated tubes 

West 

 

25% 

South West 

10% 

South East 

20% 

East 

35% 

 
An alternative is to fit collectors to more than one roof surface. For example, collectors can be fitted to east and 
west facing elevations in conjunction with an upgraded controller (such as the Resol BS Plus) switching the flow 
from the east to the west collector during the day via a motorised 3-way valve.

 

 
For flat roofs, the use of a Flat Roof Mounting Frame is recommended.

 

 
 

 

 

Collector Installation 

 
The collector is typically attached to the roof by stainless steel brackets or by stainless steel banding (some 
installers use other methods). The brackets are fixed directly to the rafters where possible, or to noggins fitted 
between rafters. Fitment to roof battens is not recommended. 

Summary of Contents for Solar SPA Collector Kit

Page 1: ...any persons working with you are competent to do so and only after you have assessed all risks and either eliminated them or reduced them to safe levels Caution There is a boiling risk which is fully...

Page 2: ...are here to help so please let us know if you are having problems or require some more clarification Just in case you need reminding why you chose a STC System here are the key features of our kits 1...

Page 3: ...models will perform well even when not pointing due south However it will be necessary to increase the number of tubes over what would be expected for a due south installation Position Allow extra eva...

Page 4: ...frame vertical pieces to back of manifold 2 Turn over 3 Attach cross rail so that opened groove is at top 4 Secure cross rails using M13 bolts and stainless fittings 5 The collector can now be offere...

Page 5: ...lts 2 Attach feet folding in tabs to fit M10 X 45 bolts 3 Attach side supports M13 x 20 bolts 4 Attach rear supports M13 x 20 bolts 5 Join rear supports at middle of X M10 x 30 bolt 6 The collector ca...

Page 6: ...s to line up with the holes that are not in line with the rafters you will see the holes very clearly 3 Back on the roof drill pilot holes into the wood drilling through your holes in the tiles using...

Page 7: ...mm brass fittings or 22mm T brass fittings if an external air vent is fitted In all cases a hole must be cut in the tiles at each end of the collector or at each end of a multiple collector array The...

Page 8: ...t is attached to the fitting WITHOUT the washer and tightened this creates a flange on the end of the pipe 4 Unscrew the fitting insert the washer reconnect the fitting and tighten The compression fit...

Page 9: ...emperature sensor provided with the controller from the pump station box smear some heat transfer paste from the tube in the small white box found in the collector frame box onto the metal sensor tube...

Page 10: ...rubber seal facing towards the pump station Connect the flow DN16 2 in 2 pipe the one carrying the heated fluid from the collector to the inlet upper of the water cylinder s solar coil Connect the out...

Page 11: ...ner periodically Typically flush through the system for 15 minutes It is necessary to open the valve on the flowmeter from time to time 6 Increase the pressure on the pump station gauge as much as the...

Page 12: ...tips of the heat pipes Next Put rubber end caps on tube it is often easier to wipe a little washing up liquid around the top and the bottom ends of the glass tubes to ease fitting Push copper tip of...

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