STEELE PRODUCTS SPGG900E, Owner'S Manual

Page 1: ...Owner s Henuel 91 01 _iiiii It Generator SP GGgOOE tonSEnVlCE CALL 888 89S S881 PARA SERVICIO LLAME ...

Page 2: ...20 Compliance 21 Specifications 22 Parts List 23 _ WARNING READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY PROPERTY DAMAGE AND OR VOIDING OFYOUR WARRANTY STEELE PRODUCTS WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS ...

Page 3: ...nter Forthe locationof the nearestAuthorizedWarranty ServiceCentercontacttheretaileror placeof purchase Retainoriginalcashregistersalesreceiptas proofof purchase for warrantyto work Usereasonable carein theoperationand maintenance of the productasdescribedin theOwner sManual s Deliveror ship theproductto theAuthorizedWarrantyServiceCenter Freightcosts if anymust bepaidby the purchaser If the purch...

Page 4: ...S DAMAGE OREXPENSE THATMAYRESULT FROM ANYDEFECTS FAILURE ORMALFUNCTION OFTHEPRODUCT ISNOTCOVERED BYTHIS WARRANTY Somestatesdonotallowtheexclusion so it maynotapplyto you IMPLIED WARRANTIES INCLUDING THOSE OFMERCHANTABILITY ORFITNESS FOR A PARTICULAR PURPOSE ARELIMITED TOONEYEAR FROM THEDATE OFORIGINAL PURCHASE Somestatesdo not allowlimitationson howlonganimpliedwarrantylasts sotheabovelimitationsm...

Page 5: ...ARNING Warnings indicate a certainty or strong possibility of personal injury or death if instructions are not followed J_ CAUTION Cautions indicate a possibility of equipment damage if instructions are not followed _ NOTE Notes give helpful information _ WARNING Improper operation or maintenance of this product could result in serious injury an property damage Read and understand all warnings and...

Page 6: ...ry powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You could have carbon monoxide poisoning Gasoline and Oil This product requires oil and fuel Attempting to start the engine without oil will ruin the engine and void the warranty Work in well ventilated area Keep cigarettes flames ...

Page 7: ... these parts WorkArea Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Generators create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a generator Provide barriers or shields as needed Electrica...

Page 8: ... Donot attemptto connector disconnectloadconnections whilestandingin water or wet or soggyground Donot touchelectricallyenergized partsof the generatorandinterconnecting cablesor conductorswith any partof the body or withanynon insulated conductiveobject Connect thegeneratoronly to a loador electricalsystem 110 120volt that is compatiblewith theelectrical characteristics andratedcapacitiesof thege...

Page 9: ...er switch is in its OFF position and disconnect the spark plug wire before making any adjustment changing accessories or storing the generator Such preventive safety measures reduce the risk of starting the generator accidentally Store idle generators out of reach of children and other untrained persons Generators are dangerous in the hands of untrained users Maintain generators with care Do not u...

Page 10: ...ction to the generator and wiring conduit The generator weighs 220 Ibs Two or more people should assist when moving or lifting this product Never lift the generator using the engine or alternator lifting lugs Connect lifting equipment to the frame of the generator Before lifting the generator ensure the lift rigging and supporting structure are in good condition and are rated to lift such a load K...

Page 11: ...rotectiveclothingincludingANSIapprovedsafety gloves safetyeyegoggles andsafetyhat Donot alteror adjustanypartof thegeneratorthat is assembled andsuppliedbythe manufacturer Alwaysfollow andcompletescheduled engineand generatormaintenance Chemicals Avoid contact with hot fuel oil exhaust fumes and hot solid surfaces Avoid body contact with fuels oils and lubricants used in the generator If swallowed...

Page 12: ...e of 200 Terminals are regular not reversed Note Using a battery not designed for this unit may void warranty Also this generator can also be started with the pull start Photos below demonstrate how to install the battery 1 Screw of the IVI6x12 bolts as shown below Open up the plate Connect battery and put in the cabin 2 Screw on one bolt to rivet the battery and screw the bolts to close up the pl...

Page 13: ... your dealer toll free at 888 896 6881 if any of the loose parts shown are not included with your generator HardwareCheck Your Hardware Kit should include 1 2 Handles with bolts and brackets 2 4 six MSx4Omm bolts 6mm x 1 0 thread 3 4 six M8 Nuts 6mm x 1 0 thread 4 2 two rubber bushings with 2 nuts 5 2 two axle shafts 6 2 two washers 7 4 four cotter pins 8 4 four bolts and nuts 9 1 one generator le...

Page 14: ...Manual Assembly HafldJeIflstaiJatiofl Install the handle bracket Connect handle with the bracket ...

Page 15: ... a wrench This is what the leg looks like when it is installed Slide the wheels onto the axle Place a washer over the wheel The wheels should be installed on the side opposite to the handle Place a block of wood under the generator so that you don t have to hold it up while trying to install the axle Place the axle mount brackets Thread two bolts through the frame and through the axle mounting pla...

Page 16: ... detergent oil SAE lOW 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range SAE Viscosity Grades mmE L A z 20 0 20 40 60 80 IO0 F L_ 20 10 0 10 20 30 40 C AMBIENT TEMPERATURE Upper Level Oil Fill and Dipstick Before Starting the Generator 1 Check that the engine power switch is in its OFF positi...

Page 17: ...correct fuel mixture for operation after starting and for restarting a warm engine 4 Operate the Recoil Starter Turn the key to the Run position Pull the starter grip lightly until you feel resistance then pull briskly Return the starter grip gently Pulling the starter grip operates the recoil starter to crank the engine ELECTRIC START For Electric Start just turn the key to start NOTE Make sure c...

Page 18: ...powered tools and equipment from the generator s 120 volt AC duel outlets 4 After the engine and generator have completely cooled store generator in a safe clean dry location if not already installed Powering 12 Volt DCtools and Equipment 1 Prior to powering tools and equipment make sure the generator s rated voltage and amperage capacity 12V DC is adequate to supply all electrical loads that the ...

Page 19: ...d or chipped Clean the spark plug with a wire brush if it is to be reused 4 Measure the plug gap with a feeler gauge 5 Check that the spark plug washer is in good condition 6 After the spark plug is seated tighten with a spark plug in by hand to prevent cross threading 7 After the spark plug is seated tighten with a spark plug wrench to compress the washer A_ NOTE The spark plug must be securely t...

Page 20: ...quipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with the oil hill hole and or fill the fuel tank Before each use remove all debris with a soft brush rag or vacuum Lubricate all moving parts using a premium quality ightweight machine oil Oil has to be drained after the first 20 hours of use This is the break...

Page 21: ...nowdrifts may require the placement of a barrier for protection In normal weather conditions the air vent should face the prevailing wind direction Install the generator on a concrete slab or other area where rain drainage or flood waters can not reach it Generator placement should allow four feet of access to all sides for maintenance Place the generator as close as possible to the electrical too...

Page 22: ...ertificateof conformitydoesnot coversmall non roadenginesimportedprior to the effectivedateof the certificate SMALLNON ROAD ENGINE FAMILY 8JDGS 4202GA Thiscertificateof conformityis conditionaluponcompliance of said manufacturer with theaveraging banking andtradingprovisionsof 40CFRPart90 SubpartCbothduringandaftermodelyearproduction Failure to complywith theseprovisionsmayrenderthis certificatevo...

Page 23: ...st lock 1 120 240V twist lock DCElectrical 12V 8 3A Gasoline Engine Horsepower Type Displacement Oil Capacity EPA approved 15 4 cycle OHV air cooled Recoil Electric Start 420cc 1 16 quart 1 1 liter Yes Fuel Type Capacity Running Time Fuel Gauge Unleaded gasoline 6 6 gallons 8 5 hours approx on 1 2 load Included Weight Approximate Weight 220 Ibs ...

Page 24: ...0E A 10 JD SP GGg00E A 11 JD SP GGg00E A 12 JD Description HEAD 0OVER 00MP BOLT HEAD 0OVER WASHER 00MP TUBE HEAD 0OVER 00MP HEAD 0OVER PAOKING FLANGE BOLT MIOX 80 SPARK PLUG EXHAUST PIPE STUD BOLT 0YLINDER HEAD 00MP 0ARBURETOR STUD BOLT 0YLINDER HEAD SEALING PAD DOWEL PIN 10x 12x20 Part No JF340 A 01 JF340 A 02 JF340 A 13 JF340 A 04 JF340 A 05 JF340 A 06 JF340 A 07 JF340 A 08B JF390 A 09 JF340 A 1...

Page 25: ... SP GGgOOE B 12 JD SP GG900E B 13 JD SP GG900E B 14 JD Description FLANGE BOLT M6X 14 OiL LEVEL SWITCH ASSY O RING FLANGE NUT CRANK CASE BALL BEARING 6207 WASHER 8 3x 17x1 LOCK PiN 10 mm GOVERNOR ARM SHAFT OiL SEAL Sx 14x5 DRAIN PLUG WASHER 12mm DRAIN PLUG BOLT OiL SEAL 35x 52xS OiL PROTECTOR Part No JF340 B 01 JF240 B 02 JF240 B 03 JF340 B 02 JF420 B 02 JF340 B 04 JF340 B 05 JF340 B 06 JF340 B 07...

Page 26: ...0E C 14 JD SP GG900E C 15 JD SP GG900E C 16 JD Description DUCT COVER FLANGE BOLT M8 X 35 OIL SCALE OIL SCALE SEAL OIL SEAL 35x 52x8 FLANGE BOLT M8X35 CRANKCASE COVER SLIDER SHAFT GOVERNOR GEAR GOVERNOR GEAR WASHER 6 mm SLIDER WASHER 6 mm GOVERNOR SLIDER BALL BEARING 6202 BALL BEARING 6207 CRANKCASE COVER PAD DOWEL PIN 8X 12 Part No JD5OOO A 01 JD5OOO A 02 JF340 C O3B JF340 C 02 JF340 B 11 JF390 C...

Page 27: ...Crankshaft System Assy 2 D 1 APAPart No SP GG9OOE D OI JD SP GGgOOE D O2 JD Description CRANKSHAFT COMP BALANCER WEIGHT Part No JF420 D 02 JF340 D 04 ...

Page 28: ...OOE E O6 JD SP GGgOOE E O7 JD SP GG9OOE E O8 JD SP GG9OOE E O9 JD SP GG9OOE E IO JD Description COMPRESSION RING A COMPRESSION RING B OIL RING A OIL RING B PISTON PIN CLIP 20 mm PISTON PISTON PIN CONNECTING ROD CONNECTING COVER CONNECTING ROD BOLT Part No JF420 E 01 JF420 E 02 JF420 E 03 JF420 E 04 JF420 E 05 JF420 E 05 JF420 E 06 JF340 E 07 JF340 E 08 JF340 E 09 ...

Page 29: ...SP GG900E F 13 JD SP GGgOOE F 14 JD SP GGgOOE F 15 JD Description PIVOT ADJUSTING NUT ROCKERARM PIVOT ROCKERARM PIVOT BOLT M8 PUSH ROD GUIDE PLATE ROD PUSH VALVE LIFTER CAMSHAFT VALVE ROTATOR EX VALVE SPRING RETAINER VALVE SPRING VALVE SPRING SEAT iN VALVE SPRING RETAINER iN VALVE EX VALVE Part No JF340 F 01 JF340 F 02 JF340 F 03 JF340 F 04 JF340 F 05 JF240 F 06 JF240 F 07 JF420 F 08 JF340 F 06 JF...

Page 30: ...JD SP GG9OOE G IO JD SP GG900E G 11 JD SP GG900E G 12 JD Description RECOIL STARTER ASSY SETTING SCREW SPRING RETAINER PLATEN SPRING STARTER RATCHET RETURN SPRING RECOIL STARTER REEL RECOIL STARTER SPRING RECOIL STARTER CASE COMP RECOIL STARTER ROPE STARTER KNOB FLANGE BOLT M6X8 Part No JF340 G 01 JF340 G 02 JF340 G 03 JF340 G 04 JF340 G 05 JF340 G 06 JF340 G 07 JF340 G 08 JF340 G 09 JF340 G 10 JF...

Page 31: ...y 2 2 2 2 2 3 APA Part No SP GG9OOE H O1 JD SP GGgOOE H O2 JD SP GGgOOE H O3 JD SP GGgOOE H O4 JD Description SHROUD FLANGE BOLT M6 X 14 FAN COVERCOMP WIRE HARNESS CLIP Part No JF340 H 01 JF340 H 02 JF340 H 03 JF340 H 04 ...

Page 32: ...8 JD SP GG9OOE 1 og JD SP GGgOOE I IO JD SP GGgOOE I 11 JD Description TUBE CLIP TUBE A TUBE B WIPE HARNESS CLIP DASHPOT CHECK VALVE MANUAL CHOKESTAY ASSY CARBURETOR IRON GASKET CARBURETOR ASSY CARBURETOR PAPER GASKET CARBURETOR INSULATING PLATE INTAKE PIPE GASKET Part No JD3800 B 01 JD3800 B 02 JD3800 B 03 JD3800 B 04 JD3800 B 05 JD3800 B 06 JF340 1 05 JF420 1 O4B JF340 1 03 JF340 1 O2B JF340 1 0...

Page 33: ...No SP GG9OOE J O1 JD SP GG9OOE J O2 JD SP GGgOOE J O3 JD SP GG9OOE J O4 JD SP GG9OOE J O5 JD Description FLYWHEEL SPEOIAL WOODRUFF KEY O00LING FAN STARTER PULLEY FLYWHEEL NUT M16 Part No JF340 J 01 B JF340 J 02 JF340 J 03 JF340 J 04 JF340 J 05 ...

Page 34: ... JD SP GGgOOE K O8 JD SP GGgOOE K Og JD SP GGgOOE K IO JD Description SPARK PLUG CAP ASSY INGITION GOIL ASSY STOP SWITCH CORD STOP SWITCH CORD HOLDER FLANGE BOLT M6 X 25 CORD GROMMENT CHARGE COIL ASSY FLANGE BOLT M6 X 40 CORD CLAMPER FLANGE BOLT M6X20 Part No JF340 K 01 JF340 K 02 JF340 K 03 JF340 K 04 JF340 K 05 JF340 K 06 JF340 K 07 JF340 K 08 JF340 K 09 JF340 K 10 ...

Page 35: ...Starter Motor System Assy 3 3 L 2 1 APAPart No SP GG9OOE O1 JD SP GGgOOE O2 JD SP GGgOOE O3 JD Description STARTER MOTOR SOLENOID FLANGE BOLT MSx35 Part No JF340 L 01 JF340 L 02 JF340 L 03 ...

Page 36: ...O8 JD SP GGgOOE M O9 JD SP GG9OOE M IO JD SP GG900E M 11 JD Description CONTROL ASSY CONTROL BASE COMP CONTROL ADJUSTING PAN SCREW M5 X 34 FLANGE BOLT M6 X 14 GOVERNOR SPRING THROTTLE RETURN SPRING GOVERNOR ROD FLANGE NUT M6 GOVERNOR ARM BOLT M6 GOVERNOR ARM Part No JF340 M 01 B JF340 M O2B JF340 M 03 JF340 M 04 JF340 M 05 JF340 M 06 JF340 M 07 JF340 M 08 JF340 M 09 JF340 M 10 JF340 M 11 ...

Page 37: ... IO JD SP GGgOOE N 11 JD SP GGgOOE N 12 JD Description FLANGE BOLT M8 X 16 FLANGE BOLT M6 X 12 MUFFLER STAY COMP MUFFLER PROTECTORSEAL MUFFLER SIDE PROTECTOR MUFF INNER PROTECTORCOMP MUFFLER COMP MUFF OUTER PROTECTORCOMP EX PIPE GASKET EX PIPE COMP FLANGE BOLT M8 X 25 FLANGE NUT a8 Part No JD3800 B 01 JD3800 B 02 JD3800 B 03 JD3800 B 04 JD3800 B 05 JDSOOO A 01 JDSOOO A 02 JD3800 B 08 JD3800 B 09 J...

Page 38: ... GGgOOE O O4 JD SP GGgOOE O O5 JD SP GGgOOE O O6 JD SP GGgOOE O O7 JD Description AIR CLEANER COVER COMP AIR CLEANER ELEMENT FLANGE NUT M5 AIR CLEANER SEPARATOR AIR CLEANER SEAL AIR CLEANER CASE OOMP GASKET Part No JD3800 C 01 JD3800 C 02 JD3800 C 03 JD3800 C 04 JD3800 C 05 JD3800 C 06 JF340 A 13B ...

Page 39: ...E P Og JD SP GGgOOE P IO JD SP GGgOOE P 11 JD SP GGgOOE P 12 JD Description FUEL FILLER CAP COMP FUEL FILTER FUELTANK COMP FUEL METER ASSY FLAT SCREW FLANGE BOLT AIR DUCT WASHER TANK CUSHION WASHER TANK CUSHION RUBBER FUELVALVE TUBE CLIP FUELTUBE Part No JD3800 D 01 JD3800 D 02 JD3800 D 03 JD3800 D 04 JD3800 D 05 JD3800 D 06 JD3800 D 07 JD3800 D 08 JD3800 D 09 JD3800 D 10 JD3800 D 11 JD3800 D 12 ...

Page 40: ... GGgOOE Q 13 JD Description CONTROL PANEL OOMP ENGINE SWITCH ASSY DC 12V OUTPUT VOLTMETER ASSY 120V REOEPTAOLE Ru 22 CIRCUIT BREAKER 20A 120V RECEPTACLE L5 30 240V RECEPTACLE L14 30 EARTH TERMINAL SCREW HOUR METER CIRCUIT PROTECTOR5A CIRCUIT BREAKER 25A CIRCUIT PROTECTOR IOA Part No JD8OOOE E 01 JD6500BST E 02 JD6500BST E 03 JD6500BST E 04 JD6500BST E 05 JD6500BST E 06 JD6500BST E 07 JD6500BST E 0...

Page 41: ...E R 11 JD SP GG900E R 12 JD SP GG900E R 13 JD Description FUELTANK MOUNTING BOLT FRAME COMP FLANGE BOLT aGX 12 FLANGE NUT a8 MOTOR MOUNT LEFT MOTOR MOUNT RIGHT FLANGE NUT MIO FLANGE NUT MIO RUBBER FOOT FLANGE BOLT MGX 12 COVERBOARD FLANGE NUT aG BATTERY BRACKET Part No JD3800 F 01 JDSOOO F 02 JO3800 F 03 JD3800 F 04 JD3800 F 05 JD3800 F 06 JD3800 F 07 JD3800 F 08 JDSOOO F 09 JD3800 F 10 JDSOOO F 1...

Page 42: ... GGgOOE S 19 JD SP GGgOOE S 20 JD Description STATOR COVER STATOR ASSY COOLING FAN BRUSH ASSY TAPPING SCREW GENERATOR STAY FLANGE BOLT MGX197 AUTO VOLTAGE REG ASSY GENERATOR COVER FLANGE BOLT ROTOR COMP BEARING ASSY PLAIN WASHER FLANGE BOLT M10X283 FLANGE BOLT M5X232 HEX BOLT M5 X 20 VOLT CHANGETERMINAL BR AC W PLAIN WASHER 5mm HEX NUT a5 SPRING WASHER 5mm Part No JD6500 D 01 JD6500 D 02 JD6500 G ...

Page 43: ...5 JD FLANGE BOLT JD6500 T 05 SP GG9OOE T O6 JD VIBRATION ABSORBER JD6500 T 06 SP GG9OOE T O7 JD FLANGE NUT M8 JD6500 T 07 SP GG900 E T O8 JD STAND JD6500 T 08 SP GG9OOE T Og JD FLANGE BOLT M6X 16 JD6500 T 09 SP GG9OOE T IO JD FLANGE NUT M8 JD6500 T 10 SP GG900 E T 11 JD HANDLE JD8OOO T 11 SP GG900E T 12 JD FLANGE NUT M8 JD8000 T 12 SP GG900E T 13 JD FLANGE BOLT M8 JD8000 T 13 SP GGgOOE T 14 JD FLA...