SteelMax D200XT, Operator'S Manual

Page 1: ...of innovation 112 Inverness Circle East Suite F Englewood CO 80112 1 87STEELMAX FAX 303 690 9172 www steelmax com sales steelmax com OPERATOR S MANUAL DRILLING MACHINE WITH ELECTROMAGNETIC BASE D D2 20 00 0X XT T ...

Page 2: ...lar cutter 12 3 4 Installing and removing the screw tap 13 3 5 Installing and removing the cooling system 14 3 6 Preparing 15 3 7 Drilling 17 3 8 Thread cutting 19 3 9 Adjusting the gibs 20 3 10 Replacing the motor brushes 21 4 ACCESSORIES 22 4 1 Pressure cooling system 22 4 2 Pipe attachment DMP 251 22 4 3 Long arbor MT2 19 mm 23 4 4 MT2 tap chuck 19 mm with adapter 23 4 5 MT2 tap chuck 31 mm wit...

Page 3: ...d clamp the machine to flat non ferromagnetic surfaces 1 2 Technical data Voltage 1 220 240 V 50 60 Hz 1 110 120 V 50 60 Hz Power 1600 W Spindle shank MT2 Tool holder 19 mm 3 4 Weldon Maximum drilling diameter with an annular cutter 50 mm 1 97 Maximum drilling diameter with a twist drill bit 23 mm 0 91 Maximum drilling depth 75 mm 2 95 Maximum tap size M20 3 4 Clamping force surface with the thick...

Page 4: ...or with 19 mm 3 4 Weldon tool holder 1 unit 5 Safety strap 1 unit 6 Cooling system 1 unit 7 Protective spring for cooling hose 1 unit 8 MT2 drift 1 unit 9 5 mm hex wrench with a handle 1 unit 10 4 mm hex wrench 1 unit 11 2 5 mm hex wrench 1 unit 12 8 mm combination wrench 1 unit Operator s Manual 1 unit 1 2 3 4 5 6 8 9 10 11 12 7 ...

Page 5: ...D200XT D200XT Operator s Manual 5 1 4 Dimensions 333 mm 13 1 502 mm 19 8 259 mm 10 2 ...

Page 6: ...tch Speed knob Motor START left rotation only to retract the tap Electromagnetic base Chip guard Bottle valve lever Motor STOP Motor START right rotation Carrying handle Feed shaft Electromagnetic base MAGNET switch Signal LED Hole for a safety strap Gib ...

Page 7: ...ained bystanders away from the machine 9 Before each use ensure the correct condition of the machine power source power cord plug control panel and tools 10 Before each use make sure that no part is cracked or loose Make sure to main tain correct conditions that can have an effect on the operation of the machine 11 Keep the machine dry Do not expose the machine to rain snow or frost 12 Do not stay...

Page 8: ...hine on the workpiece rub the workpiece with coarse grained sandpaper Make sure that the bottom of the base is in full con tact with the workpiece 27 Do not touch chips or moving parts Do not let anything catch in moving parts 28 After each use remove chips and coolant from the machine and the tool Do not remove chips with bare hands 29 Unplug the power cord before you do maintenance or install re...

Page 9: ... the handles Attach the handles to the feed shaft You can install the shaft so that the handles are on the opposite side of the machine To do this lift the motor to the maximum and continue in the sequence that follows 1 2 20 mm 0 8 3 30 mm 1 2 4 6 30 mm 1 2 5 7 20 mm 0 8 8 ...

Page 10: ...chip guard 1 Rotate the handles to the right 2 to lift the motor Use a dry cloth to clean the spindle and the arbor drill bit tap chuck Use gloves to put the arbor drill bit tap chuck into the spindle 3 Make sure that the stop rod is between the pin and the fitting 4 If the arbor tap chuck has a nut 5 tighten the nut to the spindle 1 2 3 5 4 ...

Page 11: ...ntinue as follows If the arbor tap chuck has a nut 1 remove the nut Next lift the motor and rotate the spindle 2 to align the holes in the spindle and gearbox 3 Put the drift into the hole 4 Next hold the carrying handle with one hand and hit the drift with a mallet 5 2 3 4 5 1 ...

Page 12: ...bed before Use gloves to put the correct pilot pin into the annular cutter 1 Use a dry cloth to clean the cutter Put the cutter into the arbor 2 to align the flat surfaces 3 with the screws 4 Use the 5 mm hex wrench to tighten the screws To remove the cutter loosen the screws 4 with the 5 mm hex wrench 1 2 4 3 ...

Page 13: ...4 Installing and removing the screw tap Install the tap chuck as described before Next put the screw tap into the correct adapter 1 Install the adapter into the tap chuck 2 To remove the screw tap unlock it and remove from the adapter 1 2 ...

Page 14: ...oving the cooling system Attach the bottle to the bracket 1 Put the hose with the spring 2 between the stop rod and the body 3 Then attach the hose to the fitting and move the spring to the arbor 4 5 To remove the bottle continue in reverse sequence 4 5 3 2 1 ...

Page 15: ...he screw tap with adapter Put the machine on a flat ferromagnetic workpiece with the thickness of at least 8 mm 0 3 Make sure that there is no rust paint chips or dirt They decrease the clamping force The force will be lower also if the surface is thin rough not flat not rigid the voltage is lower than required or the bottom of the base is worn Connect the machine to the power source Set the MAGNE...

Page 16: ...hat the cooling system works correctly To do this lightly loosen the bottle cap and use the lever to open the valve Then rotate the handles to the left to apply a light pressure on the pilot pin The coolant should fill the system and start flowing from the cutter The cooling system works by gravity Thus in the inverted or horizontal position use coolants under pressure or in the form of spray or p...

Page 17: ...uch as St5 E295 18G2A S355N or 45 C45 requires lower speeds If the speed is too high or too low for the workpiece hardness and the type diameter of the tool the tool will wear faster or be unable to drill the hole Press to start the motor Rotate the handles to the left to put the tool into the workpiece Use the speed knob to set a speed sufficient for the actual process condi tions Set the speed k...

Page 18: ...ct the tool from the workpiece Operate with no load for 2 4 minutes to let the temperature of the motor decrease Blue is on Emergency stop Overload Make sure that the tool is sharp Make sure that the motor speed and the feed are correct Use coolant Retract the tool from the workpiece press STOP and then start again Violet is on Emergency stop Machine tilt vibrations or the surface not stable Make ...

Page 19: ...the holder 3 8 Thread cutting Install the screw tap and use the gear switch to set the gear I Rotate the handles to the left to put the tap above the hole for the thread If the diameter of the hole is too small cutting may not be possible because of too much milling resistance Apply oil on the cutting part of the tap to prevent seizure and increase durability Press to start the motor Set the speed...

Page 20: ...apply a thin layer of grease on them Then use the 8 mm combination wrench the 2 5 mm hex wrench and the 4 mm hex wrench to loosen the nuts and screws 1 Put the motor so that the slider is in the center of the gibs 2 Then lightly tighten the screws 3 so that they touch the gib Move the motor up and down and adjust the screws 3 so that the travel is smooth Next tighten the screws 4 and then tighten ...

Page 21: ...heck the condition of the brushes To do this unplug the power cord and remove the cover 1 Lift the spring 2 and remove the brush If the brush is shorter than 5 mm 0 2 replace the two brushes with new ones Install in reverse sequence Then let the motor operate with no load for 20 minutes 1 2 ...

Page 22: ...4 ACCESSORIES 4 1 Pressure cooling system Capacity of 2 liters 4 2 Pipe attachment DMP 251 For pipes with diameters of 80 250 mm 3 10 Internal dimensions 95 211 mm 3 74 8 31 Part number UKL 0440 16 00 00 0 Part number PDS 0110 03 00 01 0 ...

Page 23: ... tap chuck 19 mm with adapter For screw taps with sizes from M8 to M12 and from 5 16 to 9 16 Install the chuck in the spindle To cut threads in blind holes use adapters with a clutch Requires an adapter that matches the size of the screw tap Part number box tap chuck coolant 85 ml 3 oz OPR 0584 06 00 00 1 Part number UCW 0220 00 00 00 4 ...

Page 24: ...ap size metric Adapter Ø19 with clutch M8 WKL 000095 M10 WKL 000098 M12 WKL 000099 Screw tap size imperial Adapter Ø19 without clutch 5 16 WKL 000167 3 8 WKL 000168 7 16 WKL 000169 1 2 WKL 000170 9 16 WKL 000171 Screw tap size imperial Adapter Ø19 with clutch 5 16 WKL 000133 3 8 WKL 000134 7 16 WKL 000135 1 2 WKL 000136 9 16 WKL 000137 ...

Page 25: ...Adapter Ø19 without clutch M8 WKL 000072 WKL 000069 M10 WKL 000073 WKL 000070 M12 WKL 000074 WKL 000071 M14 WKL 000075 M16 WKL 000076 M18 WKL 000077 M20 WKL 000078 Requires a 31 19 mm reduction adapter RDC 000008 Screw tap size metric Adapter Ø31 with clutch Adapter Ø19 with clutch M8 WKL 000100 WKL 000095 M10 WKL 000101 WKL 000098 M12 WKL 000102 WKL 000099 M14 WKL 000103 M16 WKL 000104 M18 WKL 00...

Page 26: ... 16 WKL 000177 WKL 000171 5 8 WKL 000178 11 16 WKL 000179 3 4 WKL 000180 Requires a 31 19 mm reduction adapter RDC 000008 Screw tap size imperial Adapter Ø31 with clutch Adapter Ø19 with clutch 5 16 WKL 000139 WKL 000133 3 8 WKL 000140 WKL 000134 7 16 WKL 000141 WKL 000135 1 2 WKL 000142 WKL 000136 9 16 WKL 000143 WKL 000137 5 8 WKL 000144 11 16 WKL 000145 3 4 WKL 000146 Requires a 31 19 mm reduct...

Page 27: ... 6 Vacuum base Allows you to clamp the machine to non ferromagnetic surfaces Part number vacuum base supply hose PDS 0587 00 00 00 0 Part number vacuum pump with safety reservoir AGR 0541 24 10 00 0 115 V US AGR 0541 24 20 00 0 230 V CEE ...

Page 28: ... 0600 11 00 00 0 COOLANT SYSTEM ASSY 1 2 DZW 0212 12 00 00 0 SPOKE HANDLE ASSY 3 3 PAS 000008 SAFETY STRAP 500 1 4 KLC 000005 2 5 MM HEX WRENCH 1 5 KLC 000037 5 MM HEX WRENCH WITH HANDLE 1 6 KLC 000003 8 MM COMBINATION WRENCH 1 7 KLN 0103 01 00 00 0 WEDGE MT2 1 8 KLC 0600 10 00 00 0 4 MM HEX WRENCH 1 9 SKR 000017 BOX 1 10 UCW 0220 00 00 01 0 ARBOR ASSY AMT2 C 19 2 2 1 ...

Page 29: ...4 1 CONNECTOR 1 15 PRT 0151 06 13 00 7 ROD L 35 1 16 TLJ 0284 00 07 00 3 COOLING SLEEVE 1 17 KRP 0220 00 02 00 0 ARBOR BODY AMT2 C 19 2 2 1 18 WKR 000032 HEX SOCKET SET SCREW WITH FLAT POINT 2 19 SPR 000002 SPRING 1 20 WYP 0203 06 02 00 0 PLUNGER 1 21 USZ 0203 06 03 00 0 SEAL 1 22 PDK 0139 00 04 00 0 WASHER 18 8x10x1 1 23 PRS 000009 INTERNAL RETAINING RING 19w 1 24 OSL 0399 17 00 00 0 SAFETY SPRIN...

Page 30: ...7 5 1 4 33 12 30 28 29 31 11 10 9 2 3 8 7 ITEM PART NUMBER DESCRIPTION QTY 1 SLN 0600 01 00 00 0 MOTOR 115V 1 1 SLN 0600 01 00 00 1 MOTOR 230V 1 2 SRB 000083 HEX SOCKET HEAD CAP SCREW M5x16 4 3 PDK 000044 SPRING WASHER 5 1 4 4 MCW 0600 04 00 00 0 COOLANT BOOTLE BRACKET 1 5 WKR 000413 CROSS RECESSED PAN HEAD SCREW M5x6 2 ...

Page 31: ... TAPPING SCREW 3 5x13 3 30 PDK 000161 EXTERNAL TOOTH LOCK WASHER 3 7 3 31 PNK 000013 MAGNET SWITCH 1 32 MSK 0600 06 01 00 0 PANEL PLATE 1 33 WKR 000180 CROSS RECESSED PAN HEAD SCREW M3x5 3 34 PDK 000166 EXTERNAL TOOTH LOCK WASHER 4 3 1 35 WKR 000192 HEX SOCKET HEAD CUP SCREW M4x6 1 36 MDL 0600 80 03 00 0 ELECTROMAGNETIC BASE MODULE BB1 115V 1 36 MDL 0600 80 04 00 0 ELECTROMAGNETIC BASE MODULE BB1 ...

Page 32: ...33 32 20 30 31 29 28 27 18 17 14 24 22 23 16 19 15 41 10 13 12 11 2 9 7 8 6 4 5 3 1 ITEM PART NUMBER DESCRIPTION QTY 1 WKR 000529 TORX PAN HEAD SCREW 4x50 4 2 PKR 0563 01 06 00 0 STATOR COVER ASSY 1 3 PKT 0563 01 06 04 0 POTENTIOMETER KNOB 1 4 PTN 000039 POTENTIOMETER 1 ...

Page 33: ...H 230V 2 25 OBD 0600 99 01 00 0 STATOR HOUSING ASSY 115V 2 25 OBD 0600 99 01 00 1 STATOR HOUSING ASSY 230V 2 26 SCT 000013 BRUSH HOLDER 2 27 WKR 000300 SCREW FOR PLASTIC 4x16 4 28 OBD 0563 01 07 00 0 FAN COVER 1 29 WKL 000046 BEARING INSERT 1 30 WRN 0600 99 00 00 0 ROTOR ASSY 115V 1 30 WRN 0600 99 00 00 1 ROTOR ASSY 230V 1 31 LOZ 000158 BALL BEARING 12x28x8 1 32 PRS 000003 EXTERNAL RETAINING RING ...

Page 34: ...18 19 29 17 31 28 30 32 27 20 21 22 26 25 23 24 16 13 15 14 12 11 10 9 3 2 8 1 7 5 6 4 ITEM PART NUMBER DESCRIPTION QTY 1 WLK 0630 02 02 00 0 CLUTCH SHAFT ASSY 1 2 PDK 0211 00 16 00 0 WASHER 8 1x13x1 1 3 LOZ 000006 NEEDLE BEARING 8x12x10 1 ...

Page 35: ...LIPPER BRACKET 1 16 WLK 0630 02 07 01 0 SLIPPER SHAFT 1 17 PKT 0563 02 12 00 0 SHIFT KNOB ASSY 1 18 KRP 0563 02 12 01 1 SHIFT KNOB 1 19 PRS 000327 OS RING 32x2 1 20 KLK 0599 02 09 02 0 KNOB PIN 1 21 ZTR 000001 BALL LOCK 8 1 22 PRS 000346 INTERNAL RETAINING RING 36w 1 23 KLK 000045 DOWEL PIN 5n6x12 1 24 KLK 000111 DOWEL PIN 5n6x35 1 25 KRP 0600 02 01 01 1 GEARBOX BODY 1 26 PRS 000021 EXTERNAL RETAI...

Page 36: ...D200XT D200XT Operator s Manual 36 WIRING DIAGRAM ...

Page 37: ...D200XT D200XT Operator s Manual 37 ELECTRONIC CONTROL UNIT ASSY ...

Page 38: ...Machine with Electromagnetic Base is manufactured in accordance with the following standards EN 60745 1 EN 55014 1 EN ISO 12100 and satisfies the regulations of the guidelines 2014 30 EU 2014 35 EU 2006 42 EC 2011 65 EU 2012 19 EU Person authorized to compile the technical file Marek Siergiej ul Elewatorska 23 1 15 620 Białystok Poland Białystok 21 October 2019 ___________________________ Marek Si...

Page 39: ...orkman ship under normal use for a period of 12 months from the date of sale This warranty does not cover tools as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workman ship or material Serial number Date of sale Signature and stamp of the seller 0 02 24 January 2020 WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT NOTICE ...