SteelMax D2X, Operator'S Manual

Page 1: ...The tools of innovation 15335 E Fremont Drive Centennial CO 80112 1 87STEELMAX FAX 303 690 9172 www steelmax com sales steelmax com OPERATOR S MANUAL D D2 2X X DRILLING MACHINE WITH ELECTROMAGNETIC BASE ...

Page 2: ...ling and removing the cooling system 12 3 4 Control system of the electromagnetic base holding force 13 3 5 Preparing 13 3 6 Drilling 15 3 7 Adjusting the gib clearance 16 3 8 Replacing the motor brushes 18 4 ACCESSORIES 19 4 1 Pressure cooling system 19 4 2 Pipe attachment DMP 251 19 4 3 Pipe attachment DMP 501 20 4 4 Cooling attachment for twist drilling 20 5 WIRING DIAGRAM 21 6 EXPLODED DRAWING...

Page 3: ... Accessories allow for instance quick changing of tools or drilling in pipes 1 2 Technical data Voltage 1 110 120 V 50 60 Hz 1 220 240 V 50 60 Hz Total power 1300 W Motor power 1260 W Spindle shank MT2 Tool holder 19 mm Weldon 3 4 Drilling diameter with annular cutter 12 50 mm 0 47 1 97 Drilling diameter with twist drill bit 3 5 23 mm 0 14 0 91 Maximum drilling depth 51 mm 2 Electromagnetic base h...

Page 4: ...D2X D2X Operator s Manual 4 427 mm 16 8 353 mm 13 9 268 mm 10 6 ...

Page 5: ...ing hose 1 unit 1 5 m 5 ft safety chain 1 unit MT2 drift 1 unit 2 5 mm hex wrench 1 unit 4 mm hex wrench 1 unit 5 mm hex wrench with handle 1 unit 8 mm combination wrench 1 unit Tool can 1 unit Operator s Manual 1 unit Gear switch I II Motor START button Electromagnetic base ON OFF switch Motor STOP button Arbor Spoke handle Carrying handle Electromagnetic base Chip guard Bottle valve lever Lug fo...

Page 6: ...nt near the machine 9 Before beginning make sure that the correct is the condition of the machine power source power cord plug control panel components and tools 10 Keep the machine dry Exposure to rain snow or frost is prohibited 11 Never stay below the machine placed at heights 12 Keep the work area well lit clean and free of obstacles 13 Install the tools securely Tighten the annular cutter usi...

Page 7: ...c base must be in full contact with the workpiece Before every positioning wipe the workpiece with coarse grained sandpaper 26 Do not touch moving parts or chips formed during milling Prevent objects from being caught in moving parts 27 After every use remove metal chips and excess coolant from the machine Do not remove chips with bare hands 28 Cover steel parts with a thin anti corrosion coating ...

Page 8: ... motor Use a clean and dry cloth to wipe the spindle and arbor drill bit Next wear protective gloves and insert the arbor drill bit into the spindle 3 and then rotate the arbor drill bit to the right 4 until it slips into place When installing the arbor make sure that the vertical rod is located between the hose fitting and the horizontal rod 5 Finally firmly tap the arbor drill bit into place usi...

Page 9: ...ate the spindle 1 Fig 3 in such a way to align the openings in the spindle and gearbox 2 Next insert the MT2 drift 3 into the opening above the arbor drill bit hold the carrying handle with one hand and then tap the drift using a mallet 4 Fig 3 Removing the arbor twist drill bit 1 2 3 4 ...

Page 10: ...the proper pilot pin into the annular cutter 1 Fig 4 Use a clean and dry cloth to wipe the cutter Next place the cutter into the arbor 2 in such a way to align the flats 3 with the set screws 4 and then use the 5 mm hex wrench to tighten both set screws To remove the cutter loosen the screws 4 using the 5 mm hex wrench Fig 4 Installing the annular cutter 1 2 3 4 ...

Page 11: ...s expelled from the cutter When pressed the pilot pin also allows application of coolant to the inner surface of the annular cutter Fig 5 Annular cutters operation Annular cutters are designed to make only through holes shown in Fig 6 When drilling incomplete through holes the pilot pin must not be used Fig 6 Types of holes to make with annular cutters Incomplete through holes Complete through hol...

Page 12: ...d then insert the hose with the protective spring positioned as in the figure below between the vertical rod and the arbor 3 Next attach the bottle hose to the hose fitting 4 and slide the spring to the hose end 5 to rest the spring on the arbor 6 To remove the bottle proceed in reverse order Fig 7 Installing the cooling system bottle 1 2 3 4 spring 6 5 ...

Page 13: ...eparing Before beginning clean steel parts especially the MT2 shank from anti corrosion coating used to preserve the machine for storage and transport Screw the spoke handles into the feed shaft The feed shaft can be installed at the opposite side of the drilling machine to allow working in places hard to reach or using the machine by a left handed person Select the proper annular cutter or drill ...

Page 14: ...re water as the cutting fluid However using emulsions formed from mixing water and drilling oil is satisfactory To check the operation of the cooling system slightly loosen the bottle cap open the valve using the lever and then rotate the spoke handles to the left to initially apply pressure on the pilot pin The fluid should fill the system and begin flowing from the inside of the cutter Because t...

Page 15: ...le using a drill bit with the 70 diameter of the hole size desired and then drill again using the bit with diameter equal to the hole size desired After the drilling depth exceeds 40 mm 1 6 apply the cutting fluid manually into the drilling area After the hole is made retract the tool from the workpiece and press the red MOTOR button to stop the motor Before moving the machine to another drilling ...

Page 16: ...poke handles to set the motor on such a level to access the gib screws through the holes use the 4 mm hex wrench to loosen these screws 3 and then tighten 4 with a force enough to prevent the gib from being pushed out by the springs located inside Use the 2 5 hex wrench to tighten the set screws 5 to such an extent that the motor moves smoothly through the entire stroke and not drops under its own...

Page 17: ...D2X D2X Operator s Manual 17 Fig 9 Adjusting the gib clearance 1 2 3 4 5 6 7 8 ...

Page 18: ...ing attention to the ground wire 3 attached Next pry off the spring that holds the brush and rest the spring on the top of the brush holder 4 Unlock the connector by pressing it in the center 5 and then remove the connector 6 and the brush 7 If the length of the brush is less than 5 mm 0 2 replace both brushes with new ones To install brushes proceed in reverse order After the replacement run the ...

Page 19: ...s Manual 19 4 ACCESSORIES 4 1 Pressure cooling system Capacity of 2 liters 4 2 Pipe attachment DMP 251 Designed for pipes with diameters of 80 250 mm 3 10 Part number UKL 0440 16 00 00 0 Part number PDS 0110 03 00 01 0 ...

Page 20: ... Operator s Manual 20 4 3 Pipe attachment DMP 501 Designed for pipes with diameters of 150 500 mm 6 20 4 4 Cooling attachment for twist drilling Part number PDS 0111 03 00 01 0 Part number KNC 0399 09 00 00 0 ...

Page 21: ...D2X D2X Operator s Manual 21 5 WIRING DIAGRAM ...

Page 22: ...9 17 00 00 0 SAFETY SPRING 1 6 UKL 0399 11 00 00 0 COOLING SYSTEM 1 7 SKR 0399 15 00 00 1 METAL BOX 1 8 KLC 000007 4 MM HEX WRENCH 1 9 KLC 000005 2 5 MM HEX WRENCH 1 10 KLC 000003 8 MM FLAT WRENCH 1 11 KLC 000037 5 MM HEX WRENCH 1 12 OPK 000001 TOOL CAN 1 14 PRT 0151 06 13 00 7 BAR L 25 1 15 SPR 000002 SPRING 2x2 MT2 1 16 WYP 0203 06 02 00 0 PLUNGER 1 17 USZ 0203 06 03 00 0 SEAL 1 18 PDK 0203 06 0...

Page 23: ...IEF ASSY US 1 3 SZN 0212 10 02 00 5 POWER CORD 230V 3x1 5 WITH STRAIN RELIEF ASSY AU 1 3 PWD 0212 10 02 00 6 POWER CORD 230V 3x1 5 WITH STRAIN RELIEF ASSY INDIA 1 4 PNL 0300 04 00 06 1 CONTROL PANEL ASSY 230V 1 4 PNL 0300 04 00 06 0 CONTROL PANEL ASSY 120V 1 5 KRP 0399 01 01 00 1 BODY ASSY 1 6 NPD 0399 02 00 00 0 MOTOR ASSY 230V 1 6 NPD 0399 02 00 00 1 MOTOR ASSY 120V 1 7 OSL 0399 04 00 00 0 GUARD...

Page 24: ...TLJ 000010 SELF LUBRICATING SLEEVE 28x32x16 2 27 SRB 000086 HEX SOCKET HEAD CAP SCREW M5x20 5 28 PDS 0300 01 02 00 0 ELECTROMAGNETIC BASE 1 29 PAS 0212 00 23 00 1 D RING STRAP BLACK 1 30 PDK 000046 SPRING WASHER 6 1 4 31 SRB 000115 HEX SOCKET BOLT M6x25 4 32 WLC 000007 SWITCH START STOP 230V 1 32 WLC 000005 SWITCH START STOP 115V 1 33 STR 0257 04 03 00 2 ELECTRONIC CONTROLLER SW 31M 230V 1 33 STR ...

Page 25: ...D2X D2X Operator s Manual 25 54 51 33 11 45 38 23 19 9 16 35 25 24 42 1 2 17 8 58 48 52 57 46 20 57 12 52 49 47 21 27 14 56 3 53 4 18 55 50 29 28 10 30 31 15 7 6 40 5 22 32 13 34 44 26 43 37 41 39 36 ...

Page 26: ...RNAL TOOTH LOCK WASHER 4 3 2 19 WKR 000184 CROSS RECESSED PAN HEAD SCREW M4x12 2 20 WKR 000450 CROSS RECESSED PAN HEAD SCREW M5x10 2 21 TBL 0202 00 30 00 0 GEAR LABEL 1 22 PRS 000017 EXTERNAL RETAINING RING 25z 1 23 PDK 000043 SPRING WASHER 4 1 2 24 PDK 000045 SPRING WASHER 5 1 1 25 WKR 000180 CROSS RECESSED PAN HEAD SCREW M3x5 2 26 SRB 000092 HEX SOCKET HEAD CAP SCREW M5x40 4 27 SRB 000090 HEX SO...

Page 27: ...2 11 1 GEARBOX BODY 1 48 PRS 000035 INTERNAL RETAINING RING 62w 1 49 KLK 000034 DOWEL PIN 4n6x14 1 50 PRS 000017 EXTERNAL RETAINING RING 25z 1 51 PRS 000021 EXTERNAL RETAINING RING 30z 1 52 PDK 000045 SPRING WASHER 5 1 2 53 LOZ 000028 BALL BEARING 25x47x12 1 54 LOZ 000075 BEARING 30x62x16 1 55 LOZ 000006 NEEDLE BEARING 8x12x10 1 56 LOZ 000009 NEEDLE BEARING 10x16x10 1 57 SRB 000086 HEX SOCKET HEAD...

Page 28: ... Poland declare with full responsibility that D2X Drilling Machine with Electromagnetic Base is manufactured in accordance with the following standards EN 60745 1 EN 55014 EN ISO 12100 and satisfies safety regulations of the guidelines 2004 108 EC 2006 95 EC 2006 42 EC Białystok 4 September 2015 ___________________________ Marek Siergiej Chair ...

Page 29: ...lide to base travel perpendicularity Spindle axis to base perpendicularity Base holding force surface with the thickness of 22 mm and roughness Ra 1 25 Electric test Type of test Result Name of tester Test with sinusoidal voltage voltage 1000 V frequency 50 Hz Date Resistance of the protective circuit Ω Signature Quality control Adjustments inspections Quality control ...

Page 30: ...ship under normal use for a period of 12 months from the date of sale This warranty does not cover tools as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 00 8 September 2015 WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT NOTICE ...

Page 31: ...C 1625 2 1 11 16 1 6870 SM AC 1688 1 SM AC 1688 2 1 3 4 1 7500 SM AC 1750 1 SM AC 1750 2 1 13 16 1 8120 SM AC 1813 1 SM AC 1813 2 1 7 8 1 8750 SM AC 1875 1 SM AC 1875 2 1 15 16 1 9370 SM AC 1938 1 SM AC 1938 2 2 2 0000 SM AC 2000 1 SM AC 2000 2 2 1 16 2 0620 SM AC 2063 1 SM AC 2063 2 2 1 8 2 1250 SM AC 2125 1 SM AC 2125 2 2 3 16 2 1870 SM AC 2188 1 SM AC 2188 2 2 1 4 2 2500 SM AC 2250 1 SM AC 2250...