SteelMax SM-D2, Operator'S Manual

Page 1: ...RYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL EYE PROTECTION REQUIRED HEARING PROTECTION REQUIRED NEVER PLACE FINGERS NEAR CUTTING AREA OR MACHINE ARBOR LINE VOLTAGE PRESENT BEWARE OF ROTATING MACHINE PARTS MODEL SM D2 Serial Date of Purchase ...

Page 2: ... 8 Ready for Cutting 9 After Cutting 10 Normal Maintenance 10 Brush Replacement 11 Basic Troubleshooting 12 Exploded Views 13 Parts List 14 15 Wiring Diagram 16 Machine Labels 17 1 2 Inch Adjustable Chuck Accessory 18 Specifications 19 Available SteelMax Cutters 20 STEELMAX TOOLS LLC Tel 303 690 9146 or Fax 303 690 9172 112 Inverness Circle East Ste F Englewood CO 80112 email sales steelmax com we...

Page 3: ... as 2 inch diameter holes through 2 inch steel in one pass and with precision not otherwise attainable without heavy stationary equipment This performance advantage has been virtually impossible in a drill with the size and weight of the SteelMax d2 until now The SteelMax d2 provides the latest state of the art features in portable drilling equipment Among the features are a no maintenance rail sy...

Page 4: ... subjected to use beyond recommended capacities and specifications Electrical components are subject to respective manufacturers warranties All goods returned defective shall be returned prepaid freight to STEELMAX TOOLS which shall be the buyer s sole and exclusive remedy for defective goods STEELMAX TOOLS reserves the right to optionally repair or replace it with the same or equivalent item Ther...

Page 5: ...d refrigerator enclosures 6 Keep Children Away Do not let visitors contact tool or extension cord All visitors should be kept away from work area 7 Store Idle Tools When not in use tools should be stored in a dry high and locked up place out of reach of children 8 Do Not Force Tool It will do the job better and safer at the rate for which it was intended 9 Use Right Tool Do not force a small tool ...

Page 6: ...al Starting Do not carry a plugged in tool Always disconnect from power source before moving Be sure switches are off before connecting to a power source 19 Outdoor Use Extension Cords When tool is used outdoors use only extension cords intended for use outdoors and so marked 20 Stay Alert Watch what you are doing Use common sense Do not operate tool when you are tired Do not use when taking medic...

Page 7: ... cord of 12 gauge or larger diameter An undersized cord will cause a drop in line voltage resulting in loss of power and overheating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord SPECIAL INSTRUCTIONS 1 Read and follow operator s manual thoroughly Instructions are intended as a guide in safe operating procedures and practices Always contact SteelMax in the...

Page 8: ... machine frame without hitting the gear rack item 02 01 02 Insert the pinion assembly from the opposite side of machine frame Reassemble in reverse order and tighten all fasteners securely Note Coolant line will be in the way and may need to be moved and secured WHAT YOU SHOULD KNOW BEFORE YOU DRILL 1 Type of material to be drilled Brinnell or Rockwell hardness material thickness and position shou...

Page 9: ...toward work area before drilling 7 Place the drilling machine on the work piece with pilot pin over the center of the hole to be cut 8 Move the magnet ON switch to the ON position The switch will illuminate to indicate DC power is going to the magnet 9 Depress motor ON switch to start drill If drill momentarily turns on but will not continue to run check to make certain material is thick enough In...

Page 10: ...the power source and remove the cutter from the arbor body then expel the slug Caution Do not use the pilot pin as damage can result NORMAL MAINTENANCE 1 The SteelMax d2 drilling machine is equipped with new unique system for elimination of excess play in slide guides This rail guide system completely eliminates maintenance or adjustment 2 After every 250 hours of operation check the condition of ...

Page 11: ...shes is possible without removal of motor from the drill To replace the brushes remove the 2 screws 03 18 on each side of the motor securing the motor brush cover 03 17 2 Remove the 2 brush wire holder screws 03 20 Pull the brush spring straight out and carefully remove the brushes Reverse the procedure to re install Note if reinstalling existing brushes note exact position and orientation Never i...

Page 12: ... free of chips debris rust and mill scale Cutter exceeds machine s rated capacity Check magnet face for unevenness nicks and burrs Welding equipment connected to material being drilled 3 Motor slows when drilling Extension cord is too long or too thin Excessive down force during drilling cycle will cause motor to slow and overheat Cutter dull 4 Coolant not flowing Coolant system is gravity depende...

Page 13: ...13 EXPLODED VIEWS ...

Page 14: ... 1 4 02 08 HELICAL GEAR 46T SM KOL 0211 00 06 00 0 1 02 09 GEAR SHAFT 12T 20T SM WLK 0211 00 07 00 0 1 02 10 GEAR 52T 44T SM KOL 0211 00 08 00 0 1 02 11 GEARSHAFT 12T SM WLK 0211 09 00 0 1 02 12 GEAR 52T SM KOL 2011 00 10 00 0 1 02 13 SQUARE KEY 6X6X15 SM WPS 0211 00 13 00 0 1 02 14 SQUARE KEY 3X3X36 SM WPS 0211 00 14 00 0 1 02 15 WASHER 1 10 1X15X1 1 SM PDK 0211 00 15 00 0 1 02 16 WASHER 11 8 1X1...

Page 15: ...UG SM KRK 0300 08 00 00 0 2 09 ARBOR SET MT2 SM UCW 0220 00 00 02 0 1 10 FIELD FRAME COVER SM PKR 0279 02 06 00 0 1 11 SPOKE HANDLE INCLUDING KNOB ASSY SM DZW 0129 07 00 00 1 3 12 CHIP GUARD SM OSL 0300 12 00 00 0 1 13 PROTECTIVE SPRING SM SPR 0257 02 03 00 0 1 14 POWER CORD 115V SM SZN 0075 00 51 00 0 1 15 STRAIN RELIEF PG11 SM DLW 000007 1 16 CROSS RECESSED SCREW M4X10 SM WKR 000183 4 17 CROSS R...

Page 16: ...16 SteelMax d2 Wiring Diagram SteelMax d2 Drilling Machine wiring diagram ...

Page 17: ... Portable Magnetic Drilling Machine Labels The figure below shows all labels included on the d2 drilling machine As a required item for machine safety contact the factory for replacement labels if they become damaged ...

Page 18: ...dge CAUTION MAKE CERTAIN MOTOR IS TURNED OFF AND UNPLUGGED BEFORE PROCEEDING Turn the arbor by hand until the chuck is aligned so the Drift Wedge can enter slot See photo below Lightly tap end of drift wedge with a plastic mallet Arbor should drop out easily Lift the coolant bottle off the rest by lifting straight up Store coolant bottle coolant line and arbor Align the optional 1 2 inch adjustabl...

Page 19: ...max milling drilling depth 2 50 mm Twist Drill diameter 7 8 Magnet Dead Lift on 1 plate 11800 N Dimensions electromagnetic base 3 5 x 7 90x180mm heights slide up 22 5 570 mm slide down 18 1 460 mm Slide stroke 4 1 4 110 mm Width 8 1 210 mm Length 10 5 265 mm C L Pilot to magnet face 1 3 4 45mm C L Pilot to motor face 1 5 8 40mm Length of the power cord 3 28 yd 3 m Total weight 37 lbs 16 7 kg Noise...

Page 20: ... 1 SM AC 1188 2 1 1 4 SM AC 1250 1 SM AC 1250 2 1 5 16 SM AC 1313 1 SM AC 1313 2 1 3 8 SM AC 1375 1 SM AC 1375 2 1 7 16 SM AC 1438 1 SM AC 1438 2 1 1 2 SM AC 1500 1 SM AC 1500 2 1 9 16 SM AC 1563 1 SM AC 1563 2 1 5 8 SM AC 1625 1 SM AC 1625 2 1 11 16 SM AC 1688 1 SM AC 1688 2 1 3 4 SM AC 1750 1 SM AC 1750 2 1 13 16 SM AC 1813 1 SM AC 1813 2 1 7 8 SM AC 1875 1 SM AC 1875 2 1 15 16 SM AC 1938 1 SM A...

Page 21: ... Number E mail Address May we contact you by Mail Fax E mail Address Model Serial Date of Purchase Where did you purchased your SteelMax product from What are the top two reasons that influenced your purchase of this SteelMax brand product Reputation Value for price Web site Safety features Magazine ad Availability Recommendation Reputation of retailer Style Appearance Quality Durability Other In ...

Page 22: ...First Class Postage Required STEELMAXTOOLS L L C 112 Inverness Circle East Ste F Englewood CO 80112 ATTENTION WARRANTY DEPARTMENT ...