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Push the sliding stop in direction to the lefthand side 
(lefthand = seen from frontside of spindle) 

 

at least tighten the headstock clamping lever and screw in the adjustment bolt again 
The tips are now correctly in alignment a requirement for exact boring work or turning of writing utensils 
 

                       

CAUTION:  before you move or swivel the headstock 

                        The sliding stop must be pushed upwards until its end stop 
                        We also recommend to loosen lever of spindle headstock before 

 
 
If the Fine Adjustment has been misplaced by force (wrong handling) 
it is possible to re-adjust the fine adjustment  as follows: 

   

 

insert in 4-prong mandrel into the spindle of headstock 

 

insert  live centre into the tailstock quill 

 

move tailstock in direction to the headstock and clamp it 

 

move quill with live centre by turning the handwheel of tailstock until it touches the tip of prong mandrel 

 

move gently the headstock (loose the clamping lever!) until both tips are in alignment 

 

clamp headstock lever 

 

unscrew slightly ! the both hexagon socket screw M6 x 12 from sliding stop 

 

push it in lefthand direction against the inner cheek of lathe bed 

 

tighten both screws M6 x 12 

 

    

 

INDEXING SYSTEM AT SPINDLE 

 

The indexing pin is fixed on headstock, never use the indexing pin to lock the spindle 
or for loosen chucks 

 

In the pulley of the spindle are made 36 borings with numbers 1-36 
Indexing is done be the fixed mounted black locking pin on top of headstsock which is adjusted 
In the requested boring. 
 
f.e. workpiece with 9 tiwsts or flutings:   36:9= 4 ,  lock the pin after each 4

th

 

boring (4,8,12,….) 

 
 

Safety Advice 
                            Do not switch on spindle motor while the indexing pin is locked! 
                            The indexing pin may not be used as locking of spindle to loosen chucks! 

 

    

 

Summary of Contents for KM 3100 SE

Page 1: ...tion Spindle Speed and workpiece diameter Changing the direction of spindle rotation Emergency off button PAGE 4 Movable Control Box Swivelling of headstock Fine Adjusting of headstock to 0 Position Indexing WORKING WITH CHUCKS PAGE 5 Operating chucks prong mandrel live centre Clamping the workpiece Tool Rest PAGE 6 Outrigger for turning with swivelled headstock PAGE 6 SAFETY ADVICES AND REGULATIO...

Page 2: ... Spindle thread M 33 with centering collar inner cone MK 2 Spindle bearing 2 angular ball bearings front 1 ball bearing rear Indexing System integrated indexing system with scale Spindle speed rpm 3steps 40 850 80 1645 125 3025 rpm min Max permissible workpiece D 500 220 130 mm Tailstock MK 2 quill taper stroke 135 mm with scale Spindle motor 400 V 3 ph 2 2 kW 50 Hz connected value B16A inverter e...

Page 3: ...rpm in relation to the vee belt pulley steps Any alterations made at the inverter warranty is expired as a result SPEED REGULATION Inside the vee belt cover is an additional safety switch to meet the CE conformity the machine automatically will stop If the vee belt cover is opened or not properly closed Infinitely variable speed with 3 pulley steps changing vee belt to requested pulley loosen the ...

Page 4: ...so used as emergency off button If the emergency off button was pressed down the button must be turned to activate electric power MOVABLE OPERATING BOX The box is equipped with a magnet and can be placed at any position onto the lathe bed Switches with following functions Green button on Red button off Speed regulator or potentiometer rotable knob Clockwise increasing the rpm Anti clockwise decrea...

Page 5: ...nd heavy parts Caution If headstock shall be moved or swivelled the clamping plate with hexagon screw must be removed FINE ADJUSTMENT OF HEADSTOCK FOR ZERO POSITION TIP TO TIP Step One release the headstock clamping lever sideways unscrew the adjustment bolt until it gets loose Pull down the sliding stop between the lathe cheeks ...

Page 6: ... move quill with live centre by turning the handwheel of tailstock until it touches the tip of prong mandrel move gently the headstock loose the clamping lever until both tips are in alignment clamp headstock lever unscrew slightly the both hexagon socket screw M6 x 12 from sliding stop push it in lefthand direction against the inner cheek of lathe bed tighten both screws M6 x 12 INDEXING SYSTEM A...

Page 7: ...he set screws for the tail stock and the quill Overhung turning with chucks Changing of spindle direction may not be used otherwise the security system to fix the chuck against running off from the spindle must be ordered option Cone shaped chuck Taper turn the workpiece to suit the chuck diameter and drive it in with heavy blows Heureka chuck Drive the face of the unmachined workpiece into the ch...

Page 8: ...ner ring strengthened from fiber glass Polyamid is applicable for continious temperatures up to 120 C A temperature of 70 is uncritical as per manufacturers information Bright parts should be oiled occasionally to prevent corrosion f e Balistol or similar product can also be used Expecially if constantly green and wet wood is turned and to safe the life time of your machine clean the machine immed...

Page 9: ...Wood Turning Lathe KM 6000 S Copying Lathe KM 5000 S Copying Lathe KM 5000 SM Copying Lathe KM 5000 S Hydro Copying Lathe KM 6000 SM Copying Lathe KM 6000 S Hydro Hydro Plus Copying Lathe KM 7000 S Hydro Copying Lathe KM 8000 CNC Milling Lathe KM 9000 S Hydromill Copying Unit KM 100 Copying Unit KM 300 Copying Unit KM 500 Barley Twist Machine KM 150 Level of sound pressure according to 86 188 EED ...

Page 10: ...rements of machinery directive 2060 42 EC Elektrische und elektronische Komponenten entsprechen den Anforderungen der Niederspannungsrichtlinie 2006 95 EC und der EMV Richtlinie 2004 108 EG Electrical control and its Components are in accordance with the Low Voltage 2006 95 EC and EMC 2004 108 EC Directives Angewandte harmonisierte Normen Harmonized standards applied EN ISO 12100 EN ISO 3746 EN IS...

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