Stel 100001, User And Maintenance Manual

Page 1: ... User and Maintenance Guide Part No 100001 Specialised Tools and Equipment Ltd Units 15 Riverside Court Don road Sheffield S9 2TJ T 0114 383 0110 F 0114 383 0160 E info specialisedtools co uk W www specialisedtools co uk ...

Page 2: ... 6 4 Rack and slide lubrication 13 6 5 Fixings 13 6 6 Labels and warning Instructions 13 6 7 Routine maintenance schedule 13 7 Technical Drawings 14 7 1 BRDM18 FUEL Main Assembly Parts List 14 7 2 BRDM18 FUEL Clamp Assembly Pt No BRDM18 FUEL Clamp 15 8 Service Parts 18 9 Training 18 10 Service test and repair 18 Note that this Manual from Specialised Tools and Equipment Limited STEL is intended as...

Page 3: ...s first genuinely portable versatile and incredibly light weight rail drill weighing in at just 17kg The STEL BRDM18 FUEL Rail drill is designed to drill fishplate or bonding holes to facilitate track maintenance The drill can be used with readily available templates for setting hole heights and pitch All other custom sizes to suit rail designations and hole positions are available upon request A ...

Page 4: ...ple can use the drill Do not use the drill if it is damaged or if any parts are missing Do not use the drill on live 3rd or 4th rail electrified lines Do not exceed the limitations specified in the Technical Specification or use the drill for purposes other than those defined in the Intended Use Do not attempt to replace a cutter whilst a battery is fitted to the motor Do not wear loose clothing w...

Page 5: ...lised Tools and Equipment Ltd 5 4 TECHNICAL SPECIFICATION 4 1 Drill Nomenclature Cutter feed handle Clamping handle Battery holder pos n Quick Release Arbor Coolant feed inlet Rail shoe template On off switch ...

Page 6: ...nular Broach cutter Ø32mm 1 11 Ø22mm 1 1 8 25 Solid drill bit Ø13mm 1 2 13 Ø9mm 3 8 30 Ø5 6mm 7 32 42 Note All values are per battery Each drill is supplied with 2 batteries Charging time per 9Ah battery approximately 120mins 4 4 Compliance In accordance with the following Directive s Machinery Directive 2006 42 EC EN 61029 EN60745 Directive 93 68 EEC CE Marking EMC Directive 2006 95 EC RIS170 PLT...

Page 7: ...ob 5 2 Fitting a Broaching Cutter Prior to fitting or changing a cutter ALWAYS remove the battery failure to do so could result in serious injury Disconnect the battery from the drill Insert the pilot pin in the broaching cutter The main function of the pilot pin is to ensure ejection of the slug at the end of each drilling cycle Retract the motor slide using the cutter feed handle to provide more...

Page 8: ... the handle anticlockwise Fill with recommended lubricant Replace the pump mechanism and fasten clockwise 5 4 2 Preparing the bottle for use Ensure the bottle has sufficient lubricant Pump the handle 4 to 5 times or until resistance is met Depress the handle and turn clockwise to lock 5 4 3 Attaching the Lubricant to the drill Push the pipe from the bottle into the coolant adapter Turn the valve o...

Page 9: ...se the pressure Close the valve by turning it clockwise 5 6 Using the Indexing Plate 5 6 1 The machine is normally used with hole positioning indexing plates for 113FB 95LB U69 and aluminium rail 5 6 2 Fit to rail head 5 6 3 Make sure the end stop is tight against the end of the rail 5 6 4 Tighten locking screw s To avoid damage to the clamp do not over tighten the clamping handle See section 5 7 ...

Page 10: ... on the index plate taking care to align it over the positioning block Ensure that the rail shoe template sits fully into the rail web Position the threaded boss on the clamping handle back into the clamp arms And begin to tighten the clamping handle Continue to tighten the clamping handle until the rollers contact the rail head Finally raise and lower the drill body slightly whilst tightening the...

Page 11: ...llow these points closely to ensure safe and correct use of the drill Do not carry the drill or manoeuvre the drill with the battery connected Do not change the cutter whilst the battery is fitted to the machine Do make sure that you have the correct rail shoes fitted for the rail section to be drilled and are using the correct hole positioning indexing plate Do make sure you have installed the co...

Page 12: ...Slide Adjustment After repeated use the cradle may become loose and will need to be tightened Insert a 2mm Allen Key into the head of the slide adjustment screw Rotate clockwise to tighten the slide Gently tighten the screws in series until the cradle moves freely in the slide but does not allow the motor to wobble When adjustment is complete re tighten locking nuts clockwise 6 2 Changing the Batt...

Page 13: ...rill is fully extended and that the rack and slides can be seen from above Apply a small amount of general purpose lithium grease to the rack and slide way before rotating the capstan in the opposite direction Wipe away any excess 6 5 Fixings Prior to use ensure that all fixings are present and tight 6 6 Labels and warning Instructions Ensure that all warning instructions and labels are fitted and...

Page 14: ...TECHNICAL DRAWINGS 7 1 BRDM18 FUEL Main Assembly Parts List Item No Part Number Description Qty 1 2788 20 MILWAUKEE DRILL BODY 1 2 100024 CLAMP ASSEMBLY 1 3 VARIES RAIL SHOE TO SUIT PROFILE TO BE DRILLED 1 4 100004 CUTTER FEED HANDLE 1 1 2 3 4 ...

Page 15: ...Specialised Tools and Equipment Ltd 15 7 2 BRDM18 FUEL Clamp Assembly Pt No 100024 ...

Page 16: ...Specialised Tools and Equipment Ltd 16 Milwaukee Spare Parts See table on following page for part numbers ...

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Page 18: ...exercises STEL can offer familiarisation training both off site and at your facilities so please contact us with your requirements 10 SERVICE TEST AND REPAIR STEL can arrange for your products to be serviced tested and repaired as required We can also arrange for collection and delivery at a time that suits you Parts fitted are OEM or to OEM standards thus ensuring quality and reassurance For more...

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Page 22: ...0335077 0029 1 RETAINING RING 4931453112 0030 1 NEEDLE BEARING 4931453113 0031 1 SEAL 4931453114 0033 1 BALL BEARING 02040640 0036 1 NEEDLE BEARING 02502400 0037 1 SEAL 4931453115 0038 1 FLAT GREASE NIPPLE 4931454085 0040 1 BALL BEARING 4931453116 0042 1 BALL BEARING 4931453117 0044 1 GEAR 4931453118 0045 1 NEEDLE BEARING 5131000000 0048 4 SCREW 4931453119 0049 2 CABLE CLAMP 4931453120 0050 1 CABL...

Page 23: ... KIT 4931453175 0163 1 HOUSING 4931453178 0164 1 CYLINDER PIN 4931453179 0170 1 REDUCTION GEAR 4931453180 0171 1 REDUCTION GEAR 4931453181 0172 1 KIT 4931453182 0173 1 ARMATURE ASSEMBLY 4931453183 0174 1 GEAR BOX ASSEMBLY 4931453213 0175 1 TURNING KNOB 4931453184 0176 1 KIT 4931453185 0179 1 VALVE 4931453188 0182 1 HOUSING SET ASSY 4931453189 0183 1 HOUSING 4931453190 0184 1 EJECTOR 4931453191 018...

Page 24: ...Specialised Tools and Equipment Ltd 24 NOTES ...