Stenhoj T63514, User Manual

Page 1: ...HØJ T63514 Piston compressors B LINE type PL TE PE Rev 29 07 2005 Årgang 2005 Version D STENHØJ A S DK 7150 Barrit 45 7682 1330 Fax 45 76 82 1331 Internet www stenhoj dk E mail infor stenhoj dk User manual ...

Page 2: ...l of compressor unit 6 5 0 Maintenance 7 5 1 Maintenance 7 5 2 Oil type 7 5 3 Environmental demands 7 6 0 Trouble shooting 8 10 7 0 Warranty 10 8 0 Spare parts 11 8 1 Spare parts drawing for PL30 12 Spare parts kit for PL30 13 8 2 Spare parts drawing for PL50 14 Spare parts kit for PL50 15 8 3 Spare parts drawing for PL75 16 Spare parts kit for PL75 17 18 8 4 Spare parts drawing for PL100 19 Spare...

Page 3: ... 310 1050 2 2 15 Dir start 4 C61303 TE75 190 450 900 3 2 15 Dir start 4 C61302 TE75 280 450 900 3 2 15 Dir start 4 C61300 TE75 280 650 1050 3 2 15 Dir start 5 5 C61310 TE75 280 650 1050 3 2 15 Y D 5 5 C61301 TE75 500 650 1050 3 2 15 Dir start 5 5 C61311 TE75 500 650 1050 3 2 15 Y D 5 5 C61400 TE100 280 800 1270 2 2 15 Dir start 7 5 C61410 TE100 280 800 1270 2 2 15 Y D 7 5 C61401 TE100 500 800 1270...

Page 4: ...y Furthermore check whether correct main fuses are used WARNING Never dismantle safety valves or other compressor parts when pressure is on The high air receiver pressure might make parts projectile 3 0 Function 3 1 Function The compressor unit compresses atmospheric air to a high pressure via the pump unit on the compressor The compressed air is then stocked in the air receiver The high pressure ...

Page 5: ...aced outdoors the compressor must be protected agains snow rain and cold Do not place compressor outdoors if climate is very cold as frost might cause start ing problems 4 3 Start stop function The compressor unit must be connected to a motor starter If not please contact your STENHØJ service engineer or an electrician Start compressor by turning grey button on pressure switch to AUTO When com pre...

Page 6: ...Labour Inspection According to this notification the re ceiver must be placed so that it is possible to inspect it With regards to air receiver with pressure in bar times volume in liter higher than 2000 the following is valid STENHØJ KOMPRESSOR A S notifies the Directorate of Labour Inspection provided that user s name and address are known otherwise no tification and log book are sent to the who...

Page 7: ...ons of belt as follows press with a power of 40 50 N 4 5 kp downwards on each belt on middle between flywheel and belt pulley Belt must be pushed app 10 mm downwards Tighten up if necessary Drainage of water It is likewise important that air receiver is drained of water every 2 weeks Water must be removed in a legal way Draining off at bottom of air re ceiver Filter Depending on surroundings of co...

Page 8: ... a frost free place Solenoid valve lacking or defective on star delta start Let an electrician check the elec trical installation in accordance C Compressor unit will not stop automatically Pressure switch defective Replace it Pressure switch set at a pressure higher than the safety valve s opening pressure Adjust pressure switch page 5 or change safety valve D Relief valve under pres sure switch ...

Page 9: ...n Replace the worn parts Bearings of electric motor worn Have the motor bearings replaced H Compressor becomes too hot Insufficient ventilation See that sufficient air is supplied to flywheel of compressor Oil level too low check 2 or 3 minutes after stopping Fill with oil up to centre of oil level glass Wrong direction of rotation Cooling air from flywheel must blow towards compressor Dirt on coo...

Page 10: ...at tapping point Delivery temperature of air from air re ceiver too high a Use a larger air receiver b Insert an aftercooler c Fit refrigeration dryer Compressor taking in air which is too warm Fresh air supply N Electric motor too warm max temperature 90o C 194o F Operaional voltage too low Call an electrician Faults in electrical installation or electric motor Call an electrician Cooling ribs of...

Page 11: ...mplete LT PL100 C49404 Packing kit complete TE50 C49304 Piston kit complete LT TE50 C49305 Piston kit complete LT TE50 PE 50B C49204 Piston ring kit complete HT TE50 C49205 Piston ring kit complete LT TE50 PE 50B C49104 Valve kit complete HT TE50 C49105 Valve kit complete LT TE50 PE 50B C49405 Packing kit complete PE 50B C49406 Packing kit complete TE75 PL75 C49306 Piston kit complete LT TE75 PL75...

Page 12: ... 12 8 1 Drawing for compressorblock type PL30 8 1 Spare parts kit for compressorblock type PL30 ...

Page 13: ...ty 9 Cylinder head packing 1 14 Packing for valveseat 1 16 Packing for cylinder 1 17 Pistonring kit 1 18 Piston kit 1 The spareparts kit is only for one cylinder Article no C49210 Pistonring kit LP cpl consist of Ref no Discription Qty 9 Cylinder head packing 1 14 Packing for valveseat 1 16 Packing for cylinder 1 17 Pistonring kit 1 The spareparts kit is only for one cylinder Article no C49110 Val...

Page 14: ... 14 8 2 Drawing for compressorblock type PL50 ...

Page 15: ...P consist of Ref no Discription Qty 9 Cylinder head packing 1 14 Valve seat packing 1 16 Cylinder packing 1 17 Pistonring kit 1 18 Piston kit 1 The spareparts kit is only for one cylinder Article no C49202 Pistonring kit cpl LP consist of Ref no Discription Qty 9 Cylinder head packing 1 14 Valve seat packing 1 16 Cylinder packing 1 17 Pistonring kit 1 The spareparts kit is only for one cylinder Ar...

Page 16: ... 16 8 3 Drawing for compressorblock type PL75 ...

Page 17: ...ption Qty 9 Cylinder head packing 1 11 Packing for valve seat 1 13 Packing for valve 1 15 Packing for cylinder 1 16 Pistonring kit 1 17 Piston kit 1 The spareparts kit is only for one cylinder Article no C49307 Piston kit cpl LP consist of Ref no Discription Qty 15 Packing for cylinder 1 23 Piston kit 1 24 Pistonring kit 1 57 Cylinder head packing 1 58 Packing for valve 1 The spareparts kit is onl...

Page 18: ...g for valve 1 The spareparts kit is only for one cylinder Article no C49106 Valve kit cpl HP consist of Ref no Discription Qty 9 Cylinder head packing 1 10 Valve cpl 1 13 Packing for valve 1 The spareparts kit is only for one cylinder Article no C49107 Valve kit cpl LP consist of Ref no Discription Qty 28 Valve cpl 1 57 Cylinder head packing 1 58 Packing for valve 1 The spareparts kit is only for ...

Page 19: ... 19 8 4 Drawing for compressorblock type PL100 ...

Page 20: ...o Discription Qty 11 Cylinder head packing 1 13 Packing for valve seat 1 15 Packing for cylinder 1 16 Pistonring kit 1 17 Piston kit 1 The spareparts kit is only for one cylinder Article no C49203 Pistonring kit cpl LP consist of Ref no Discription Qty 11 Cylinder head packing 1 13 Packing for valve seat 1 15 Packing for cylinder 1 16 Pistonring kit 1 The spareparts kit is only for one cylinder Ar...

Page 21: ... 21 8 5 Drawing for compressorblock type TE50 ...

Page 22: ...onsist of Ref no Discription Qty 9 Cylinder head packing 1 13 Packing for valve seat 1 15 Packing for cylinder 1 16 Pistonring kit 1 17 Piston kit 1 The spareparts kit is only for one cylinder Article no C49305 Piston kit cpl LP consist of Ref no Discription Qty 12 Packing for valve seat 1 15 Packing for cylinder 1 23 Piston kit 1 24 Pistonring kit 1 29 Cylinder head packing 1 The spareparts kit i...

Page 23: ...ead packing 1 The spareparts kit is only for one cylinder Article no C49104 Valve kit cpl HP consist of Ref no Discription Qty 9 Cylinder head packing 1 10 Valve cpl 1 13 Packing for valve 1 The spareparts kit is only for one cylinder Article no C49105 Valve kit cpl LP consist of Ref no Discription Qty 12 Packing for valve seat 1 28 Valve cpl 1 29 Cylinder head packing 1 The spareparts kit is only...

Page 24: ... 24 8 6 Drawing for compressorblock type TE75 ...

Page 25: ...iption Qty 9 Cylinder head packing 1 11 Packing for valve seat 1 13 Packing for valve 1 15 Packing for cylinder 1 16 Pistonring kit 1 17 Piston kit The spareparts kit is only for one cylinder Article no C49307 Piston kit cpl LP consist of Ref no Discription Qty 15 Packing for cylinder 1 23 Piston kit 1 24 Pistonring kit 1 57 Cylinder head packing 1 58 Packing for valve 1 The spareparts kit is only...

Page 26: ...g for valve 1 The spareparts kit is only for one cylinder Article no C49106 Valve kit cpl HP consist of Ref no Discription Qty 9 Cylinder head packing 1 10 Valve cpl 1 13 Packing for valve 1 The spareparts kit is only for one cylinder Article no C49107 Valve kit cpl LP consist of Ref no Discription Qty 28 Valve cpl 1 57 Cylinder head packing 1 58 Packing for valve 1 The spareparts kit is only for ...

Page 27: ... 27 8 7 Drawing for compressorblock type TE100 ...

Page 28: ...t of Ref no Discription Qty 15 Packing for cylinder 1 57 Cylinder head packing 1 59 Packing for valve seat 1 61 Pistonring kit 1 62 Piston kit 1 The spareparts kit is only for one cylinder Article no C49309 Piston kit cpl LP consist of Ref no Discription Qty 11 Cylinder head packing 1 13 Packing for valve 1 15 Packing for cylinder 1 16 Pistonring kit 1 17 Piston kit 1 The spareparts kit is only fo...

Page 29: ...ring kit 1 The spareparts kit is only for one cylinder Article no C49108 Valve kit cpl HP consist of Ref no Discription Qty 57 Cylinder head packing 1 58 Valve cpl 1 59 Packing for valve seat 1 The spareparts kit is only for one cylinder Article no C49109 Valve kit cpl LP consist of Ref no Discription Qty 11 Cylinder head packing 1 12 Valve cpl 1 13 Packing for valve seat 1 The spareparts kit is o...

Page 30: ... 30 8 8 Drawing for compressorblock type PE 50B ...

Page 31: ...o Discription Qty 11 Cylinder head packing 1 13 Packing for valve seat 1 15 Packing for cylinder 1 16 Pistonring kit 1 17 Piston kit 1 The spareparts kit is only for one cylinder Article no C49205 Pistonring kit cpl LP consist of Ref no Discription Qty 11 Cylinder head packing 1 13 Packing for valve seat 1 15 Packing for cylinder 1 16 Pistonring kit 1 The spareparts kit is only for one cylinder Ar...