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GENERAL SAFETY INFORMATION

  Failure to comply with the general

safety information may result in extensive
property damage, severe personal injury or death.

 This product must be installed by

a licensed plumber or gas fitter when installed
within the Commonwealth of Massachusetts.

Installation must be made  in  accordance with local
codes, or in absence of local codes, with the latest
edition of ANSI Standard Z223.1 (N.F.P.A. No. 54)
National Fuel Gas Code. 

All of the ANSI and NFPA

Standards referred to in these installation instructions  are
those that were applicable at the time the design of this
appliance was certified. The ANSI Standards are available
from the CSA Information Services, 1-800-463-6727. The
NFPA Standards are available from the National Fire
Protection Association, Batterymarch Park, Quincy, MA
02269. These duct furnaces are designed for use in
airplane hangars when installed in accordance with
current ANSI/NFPA No. 409 and in public garages when
installed in accordance with current NFPA No. 88A  and
NFPA No. 88B.

If installed in Canada, the installation must conform with
local building codes, or in absence of local building
codes, with CGA-B149.1 “Installation Codes for Natural
Gas Burning Appliances and Equipment" or CGA-B149.8
“Installation Codes for Propane Gas Burning Appliances
and Equipment”. These indoor duct furnaces have been
designed and certified to comply with CGA 2.6. Also
see sections on installation in AIRCRAFT HANGARS
and PUBLIC GARAGES.

 Do not alter the duct furnace in

any way or damage to the unit and/or severe
personal injury or death may occur!

 Disconnect all power and gas

supplies before installing or servicing the heater.
If the power disconnect is out of sight, lock it in
the open position and tag it to prevent unexpected
application of power. Failure to do so could result
in fatal electric shock, or severe personal injury.

  Insure that all power sources conform

to

 

the requirements of the unit heater or damage to

the unit will result!

Follow installation instructions CAREFULLY to avoid
creating unsafe conditions. All wiring should be done
and checked by a qualified electrician, using copper wire
only. All external wiring must conform to applicable local
codes, and to the latest edition of the National Electric
Code ANSI/NFPA No. 70. All gas connections should be
made and leak-tested by a suitably qualified individual,
per instructions in this manual.

Also follow procedures listed on the “Gas Equipment
Start-up” sheet located in this manual.

Use only the fuel for which the heater is designed (see
rating plate). Using LP gas in a heater that requires natural
gas, or vice versa, will create the risk of gas leaks, carbon
monoxide poisoning and explosion.

 Do not attempt to convert the

heater for use with a fuel other than the one
intended. Such conversion is dangerous, and
could create unsafe conditions that result in death,
serious personal injury or property damage.

Make certain that the power source conforms to the
electrical requirements of the heater.

  Do not depend upon a thermostat

or other switch as sole means of disconnecting
power when installing or servicing heater. Always
disconnect power at main circuit breaker as
described above. Failure to do so could result in
fatal electric shock.

Special attention must be given to any grounding
information pertaining to this heater. To prevent the risk of
electrocution, the heater must be securely and adequately
grounded. This should be accomplished by connecting a
grounded conductor between the service panel and the
heater. To ensure a proper ground, the grounding means
must be tested by a qualified electrician.

Do not insert fingers or foreign objects into the heater or
its air moving device. Do not block or tamper with the
heater in any manner while in operation or just after it has
been turned off, as some parts may be hot enough to
cause injury.

This heater is intended for general heating applications
ONLY. It must NOT be used in potentially dangerous
locations such as flammable, explosive, chemical-laden
or wet atmospheres.

In cases in which property damage may result from
malfunction of the heater, a backup system or a
temperature sensitive alarm should be used.

  The open end of piping systems being

purged shall not discharge into areas where there are
sources of ignition or into confined spaces UNLESS
precautions are taken as follows: (1) By ventilation of
the space, (2) control of purging rate, (3) elimination
of all hazardous conditions. All precautions must be
taken to perform this operation in a safe manner!

Unless otherwise specified, the following conversions
may be used for calculating SI unit measurements:
1 foot = 0.305 m
1 inch = 25.4 mm
1 gallon = 3.785 L
1 pound = 0.453 kg
1 psig = 6.894 kPa
1 cubic foot = 0.028 m

3

1000 Btu per hour = 0.293 kW
1 inch water column = 0.249 kPa
1000 Btu/Cu. Ft. = 37.5 MJ/m

3

liter/second = CFM x 0.472
meter/second = FPM 

÷

 196.8

Summary of Contents for NATURAL INDOOR GAS-FIRED DUCT FURNACE

Page 1: ...th defects or other reproductive harm INSTALLER S RESPONSIBILITY Installer Please Note This equipment has been test fired and inspected It has been shipped free from defects from our factory However s...

Page 2: ...to in this manual are the ones that were applicable at the time the design was certified In addition the duct furnace may be installed on the downstream side of a cooling unit without need of a bypas...

Page 3: ...k tested by a suitably qualified individual per instructions in this manual Also follow procedures listed on the Gas Equipment Start up sheet located in this manual Use only the fuel for which the hea...

Page 4: ...RH 1 2 1 2 221 664 603 645 816 203 RH 100 225 28 7 8 26 1 2 28 1 8 34 7 8 8 RH 3 4 1 2 OR 3 4 243 733 673 714 886 203 RH 110 250 31 5 8 29 1 4 30 7 8 37 5 8 8 RH 3 4 1 2 OR 3 4 252 803 743 784 956 203...

Page 5: ...5 8 18 1 4 19 7 8 4 26 5 8 1 2 1 2 197 524 464 505 102 676 89 175 23 3 8 21 22 5 8 4 29 3 8 1 2 1 2 216 594 533 575 102 746 98 200 26 1 8 23 3 4 25 3 8 5 32 1 8 1 2 1 2 232 664 603 645 127 816 105 225...

Page 6: ...ater SIZE kW kW kW cu m s Deg C kPa cu m s Deg C Pascals 100 100 50 80 929 80 0 12 2469 30 0 90 29 3 14 6 23 4 0 438 44 0 03 1 165 17 0 22 125 125 62 5 100 1157 80 0 13 3086 30 0 80 36 6 18 3 29 3 0 5...

Page 7: ...allow a minimum of 21 inches 533mm at the bottom of the unit to facilitate servicing the burners and pilot or six inches 152mm if the unit has a side access burner drawer Provision should also be made...

Page 8: ...of mechanical vibration AIR FLOW The installation is to be adjusted to obtain an air throughput within the range specified on the appliance rating plate INSTALLATION COMBUSTION INLET AIR VENTILATION I...

Page 9: ...EOFSAFELYSUPPORTINGITS WEIGHT UNDER NO CIRCUMSTANCES MUST THE GAS LINES VENTING SYSTEM OR THE ELECTRICAL CONDUIT BE USED TO SUPPORT THE HEATER OR ANY OTHER OBJECTS I E LADDER PERSON LEAN AGAINST THE H...

Page 10: ...where drafts may affect the operation of the control 2 Hot areas Areas where the sun s rays radiation or warm air currents may affect control operation 3 Dead areas Areas where air cannot circulate fr...

Page 11: ...mon flue the cross sectional area of the common flue must be equal to the largest vent connection plus 50 of the area of each additional vent connection 3 Provide as long a vertical run of flue at the...

Page 12: ...ired from the venter outlet before installing an elbow in the vent system An elbow should never be attached directly to the venter Use single wall pipe constructed of 26 gauge galvanized steel or mate...

Page 13: ...sfor Structure Termination Locations 4 feet below Door window or any gravity air inlet 4 feet horizontally 1 foot above Forced air inlet within 10 ft 3 feet above Adjoining building or parapet 6 feet...

Page 14: ...14 Figure 12A Figure 12B...

Page 15: ...15 Figure 13A Figure 13B...

Page 16: ...Cap At Lowest Point Of Vent System Typ D4072 To Horizontal Flue Vent Termination Reducer Increaser Where Applicable Power Venter Power Venter Tee With Drip Leg Cleanout Cap At Lowest Point Of Vent Sy...

Page 17: ...10 6 9 06 8 07 7 36 6 80 6 23 5 80 5 52 4 96 4 53 4 11 3 82 1 1 4 1 380 1400 950 770 660 580 530 490 460 430 400 360 325 300 280 35 39 6 26 9 21 8 18 7 16 4 15 0 13 9 13 0 12 2 11 3 10 2 9 20 8 50 7...

Page 18: ...ng its full rated capacity as specified in Table 6 A field LP tank regulator must be used to limit the supply pressure to maximum of 14 W C 3 5 kPa All piping should be sized in accordance with the la...

Page 19: ...t Not standard equipment Also refer to Electrical Section Never use an open flame to detect gas leaks Explosive conditions may exist which would result in personal injury or death START UP Open the ma...

Page 20: ...ion Box 7 Pilot Tubing 9 High Limit Switch 10 Pilot Burner Assembly 11 Blocked Vent Spill Switch These safety devices are located on the rear header plate of heat exchanger inlet air side This safety...

Page 21: ...exceed 90 seconds from a cold start Make sure your fan is functioning properly 4 The wall thermostat is a temperature sensitive switch which turns the main gas valve ON or OFF to control the temperat...

Page 22: ...ressure to the main burners f Manual shutoff valve for service and long term shut down Separate from the automatic valve on some models 2 The high limit switch interrupts the flow of electric current...

Page 23: ...of the Heat Exchanger Air Inlet Side 14 Blocked Vent Spill Switch Located in the Upper Right Corner of the Unit Access Side Figure 19 Burner Components IntermIttent Pilot Ignition Also refer to Figure...

Page 24: ...3 5 inches W C 0 9 kPa Adjustment of the pressure regulator is not normally necessary since it is preset at the factory However field adjustment may be made as follows a Attach manometer at pressure t...

Page 25: ...e operation of the gas duct furnace The gas valve should close tightly completely extinguishing the flame on the main burners 11 Check the operation of the pilot safety device by closing the pilot lin...

Page 26: ...Figure 23 Burner Assembly Parts Figure 21 Duct Furnace Components Figure 22 Burners Controls FLAME CARRYOVER MAIN BURNER PACKAGED GAS VALVE BURNER DRAWER PILOT BURNER ASSEMBLY PARTS PILOT OBSERVATION...

Page 27: ...BRACKET JUNCTION BOX 9 SCREW S T 10 SCREW MACHINE L 3 4 11 NUT KEPS EXT LOCKWASHER 12 AIR PRESSURE SWITCH 13 DRILL SCREW 14 JUNCTION BOX ASSEMBLY REF NO DESCRIPTION 15 SNAP BUSHING 16 RELAY 17 STRAIG...

Page 28: ...from the Power Venter Blower Housing Item 8 6 Remove the Blower Wheel Item 9 from the motor shaft by removing the set screw Item 14 using a 1 8 Allen Wrench 7 Remove the three Motor Mounting Nuts Item...

Page 29: ...piping is inadequately sized Refer to Installation 5 Clean pilot orifice Refer to Oper ation 6 Eliminate drafts Refer to Installation 7 Refer to Installation 1 Open all manual gas valves 2 Replace fus...

Page 30: ...s valves 2 Increase size of pilot flame Refer to Operation 3 Purge air from gas supply 4 Follow lighting instruction label adjacent to gas valve 5 Remove pilot orifice Clean with compressed air or sol...

Page 31: ...2 Replace motor 3 Check for 24V across 1 and 3 terminals on fan relay If 24V is present jumper terminals numbered 2 and 4 If motor runs the relay is defective and must be replaced If 24V is not prese...

Page 32: ...tor voltage with fan running Should be 115 volts AC 3 Refer to Operation 1 Close thermostat contacts 2 Check for 24V across 24V terminals of S8600 3 Set gap to 0 1 4 Replace pilot assembly 1 Check all...

Page 33: ...ing removal or reinstallation of the defective Product or parts thereof c to any damage due to corrosion by chemicals including halogenated hydrocarbons precipitated in the air d to any workmanship of...

Page 34: ...34 NOTES...

Page 35: ...e controls GAS EQUIPMENT START UP GENERAL With power and gas off Make certain all packing has been removed Tighten all electrical terminals and connections Check damper linkages for tightness Check al...

Page 36: ......

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