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17

Table 6 - Main Burner Orifi ce Schedule*

PILOT ADJUSTMENT
1.   Remove the PILOT ADJUSTMENT CAP.
2.   Adjust the pilot screw to provide a properly sized 

fl ame.

3.   A proper fl ame is a soft, steady fl ame that envelops 

           

3

/

8

 to 

1

/

2

 inch (9.5 to 12.7mm) of the fl ame sensor.

4.   Replace the pilot adjustment cap.

MANIFOLD PRESSURE ADJUSTMENT
If the manifold pressure requires adjustment, remove      
the cap from the pressure regulator and turn the 
adjustment screw clockwise to increase the pressure, 
and counterclockwise to decrease the pressure. The 
adjusted manifold pressure should not vary more           
than 10% from the pressures specifi ed in Table 6.

* This schedule is for units operating at normal altitudes of 2000 ft. (610m) or 
less. Special orifi ces are required for installations above 2000 feet (610m). 

When installed in Canada, any references to deration at altitudes in excess of 
2000 feet (610m) are to be ignored.  At altitudes of 2000 to 4500 feet (610 to 
1372m), the unit heaters must be orifi ced to 90% of the normal altitude rating, 
and be so marked in accordance with the CSA certifi cation.

FT 

3

/HR

ORIFICE DRILL

FT 

3

/HR

ORIFICE DRILL

FT 

3

/HR

ORIFICE DRILL

*

INPUT

IN 

1000

BTU

NO. OF

BURNER

ORIFICES

3.5" W.C.
(0.9 kPa)

1

0.5" W.C.

(2.6 kPa)

MANIFOLD

PRESSURE

PROPANE

TYPE OF GAS

NATURAL

2500 BTU/Ft

3

(93.1 MJ/m

3

)

1075 BTU/Ft

3

(40.1 MJ/m

3

)

HEATING 

VALUE

100

125

150

175

200

225

250

300

350

400

4

5

6

7

8

9

10

12

14

16

96
42

120

42

140

42

163

42

186

42

210

42

233

42

280

42

326

42

372

42

40
54
50
54
60
54
70
54
80
54
90
54

100

54

120

54

140

54

160

54

FT 

3

/HR

ORIFICE DRILL

FT 

3

/HR

ORIFICE DRILL

FT 

3

/HR

ORIFICE DRILL

FT 

3

/HR

ORIFICE DRILL

FT 

3

/HR

ORIFICE DRILL

FT 

3

/HR

ORIFICE DRILL

FT 

3

/HR

ORIFICE DRILL

GAS INPUT RATE

 Never overfi re the duct furnace, as this 

may cause unsatisfactory operation, or shorten the 
life of the heater.

Check the gas input rate as follows (Refer to General 
Safety Information section for metric conversions).

1.   Turn off all gas appliances that use gas through the 

same meter as the unit heater.

2.   Turn the gas on to the unit heater.
3.   Clock the time in seconds required to burn 1 cubic 

foot of gas by checking the gas meter.

4.   Insert the time required to burn one cubic foot of gas 

into the following formula and compute the input rate

         3600 (Sec. per Hr.) x BTU/Cu./Ft.

 

 

 

 

              = Input Rate

                         Time (Sec.)

For example, assume the BTU content of one cubic foot 
of gas is 1000, and that it takes 18 seconds to burn one 
cubic foot of gas.
                            3600 x 1000

                                                    = 200,000
                                    18

NOTICE: If the computation exceeds, or is less than 
95% of the gas BTU/hr. input rating (see Table 2), 
adjust the gas pressure.

Adjust the gas pressure as follows:
1.   NATURAL GAS: Best results are obtained when the 

duct furnace is operating at its full rated input with 
the manifold pressure of 3.5 inches W.C. (0.9 kPa). 
Adjustment of the pressure regulator is not normally 
necessary since it is preset at the factory. However, 
fi eld adjustment may be made as follows:
 

a.   Attach manometer at the pressure tap  

plug below the control outlet.

 

b.   Remove the regulator adjustment screw cap, 

located on the combination gas valve.

c.    With a small screwdriver, rotate the adjustment 

screw clockwise to increase pressure. 

d.   Replace regulator adjustment screw cap.

2.   PROPANE GAS: An exact manifold pressure of 10.0 

inches W.C. (2.5 kPa) must be maintained for proper 
operation of the duct furnace. If the unit is equipped 
with a pressure regulator on the combination gas 
valve, follow steps “a” through “d” above. If the unit is 
not so equipped, the propane gas supply system 
pressure must be regulated to attain this manifold 
operating pressure. 

Summary of Contents for QVSD-100

Page 1: ...e This equipment has been test fired and inspected It has been shipped free from defects from our factory However during shipment and installation problems such as loose wires leaks or loose fasteners...

Page 2: ...00 feet 610m above sea level derate the input by 4 for each 1 000 feet 305m rise above sea level Special orifices are required for installations above 2 000 feet When units are installed in Canada any...

Page 3: ...eral safety information may result in extensive property damage severe personal injury or death This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealt...

Page 4: ...664 603 645 127 103 225 28 7 8 26 1 2 28 1 8 5 3 4 1 2 or 3 4 246 733 673 714 127 116 250 31 5 8 29 1 4 30 7 8 5 3 4 1 2 or 3 4 266 803 743 784 127 121 300 37 1 8 34 3 4 36 3 8 6 3 4 1 2 or 3 4 305 94...

Page 5: ...7 0 873 50 0 02 3 930 11 0 48 250 250 125 200 2 056 90 0 09 9 251 20 1 96 73 2 36 6 58 6 0 970 50 0 02 4 366 11 0 49 300 300 150 240 2 467 90 0 10 11 101 20 2 00 87 8 43 9 70 3 1 164 50 0 02 5 240 11...

Page 6: ...nce purposes AIRCRAFT HANGARS Separated Combustion Duct Furnaces must be installed in aircraft hangars as follows Duct furnaces must be at least 10 feet 3 05m above the upper surface of wings or engin...

Page 7: ...ents AIR FLOW The installation is to be adjusted to obtain an air throughput within the range specified on the appliance rating plate Figure 2 Recommended Design for Field Installation of Ductwork for...

Page 8: ...res 6 and 7 THERMOSTAT WIRING AND LOCATION NOTICE The thermostat must be mounted on a vertical vibration free surface free from air currents and in accordance with the furnished instructions Mount the...

Page 9: ...9 Figure 6 Standard Wiring Diagram for Unit with Honeywell Ignition System...

Page 10: ...10 Figure 7 Standard Wiring Diagram for Unit with Johnson Ignition System...

Page 11: ...Use single wall pipe constructed of 26 gauge galvanized steel or material of equivalent durability and corrosion resistance for the combustion air system For installations in Canada use pipe construc...

Page 12: ...uivalent must be used to seal each joint General Electric RTV 108 Dow Corning RTV 732 or an equivalent may be used instead of the tape 9 For horizontal vent systems longer than 5 feet 1 5m the system...

Page 13: ...13 CAT 2766 CAT 2767 CAT 2765 Figure 8A Horizontal Intake Vent Locations Figure 9 Vertical Vent Installation Figure 9A Horizontal Vent Installation...

Page 14: ...ws 1 Find cu ft hr by using the following formula Input Cu ft hr BTU Cu ft 2 Refer to table 4 Match Length of Pipe in Feet with appropriate Gas Input Cu Ft Hr figure This figure can then be matched to...

Page 15: ...ce A ground joint union and a manual gas shutoff valve should be installed ahead of the unit heater controls to permit servicing The manual shutoff valve must be located external to the jacket See Fig...

Page 16: ...Intermittent Pilot Ignition BURNER DRAWER COMMON PARTS 1 MAIN BURNERS 2 BURNER MANIFOLD 3 AIR SHUTTERS 4 BURNER SPRINGS 5 MAIN BURNER ORIFICE 6 TRANSFORMER 7 PILOT TUBING CONTROLS 8A MAIN GAS VALVE HO...

Page 17: ...RILL GAS INPUT RATE Never overfire the duct furnace as this may cause unsatisfactory operation or shorten the life of the heater Check the gas input rate as follows Refer to General Safety Information...

Page 18: ...rature of the space being heated NOTICE The thermostat must be mounted on a vertical vibration free surface free from air currents and in accordance with the furnished instructions INITIAL LIGHTING 1...

Page 19: ...pplied with your unit MAINTENANCE PERIODIC SERVICE Open all disconnect switches and secure in that position before servicing unit Failure to do so may result in personal injury or death from electrica...

Page 20: ...18 Tubing Aluminum Formation 19 Male Connector 20 Locknut 21 Hole Plug 22 Pressure Switch Cover 23 Drill Screw 24 Junction Box Base 25 Relay Purge NOTES 1 For item No 6 use counter clockwise rotation...

Page 21: ...ice size and replace Refer to Operation 1 Close air shutter 2 Reduce pilot gas Refer to Operation 3 Replace orifice 4 Reset manifold pressure Refer to Operation Replace regulator section of combinatio...

Page 22: ...hermostat 3 Check wiring diagrams 4 Check operation at valve Look for short such as staples piercing thermostat wiring and correct 5 Replace gas valve 6 Refer to Operation Table 7 Troubleshooting Guid...

Page 23: ...onnections 2 Adjust thermostat for longer cycles Refer to Operation 3 Check for proper air supply across heat exchanger 4 Relocate thermostat do not mount thermostat on unit 5 Eliminate drafts Refer t...

Page 24: ...ay is defective and must be replaced If 24V in not present check wiring per wiring diagrams 1 Be sure ventor relay heater terminals are connected per diagrams 2 Replace ventor motor 3 Check motor amps...

Page 25: ...k motor voltage with fan running Should be 115 volts AC 3 Refer to Operation 1 Close thermostat contacts 2 Check for 24V across 24V terminals of S8600 3 Set gap to 0 1 4 Replace pilot assembly 1 Check...

Page 26: ...val or reinstallation of the Product c to any damage due to corrosion by chemicals including halogenated hydrocarbons precipitated in the air d to any workmanship of the installer of the Product 3 Thi...

Page 27: ...27...

Page 28: ...equipment unless you fully understand the controls GAS EQUIPMENT START UP GENERAL With power and gas off Make certain all packing has been removed Tighten all electrical terminals and connections Chec...

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