stex S25E, Service Manual

Page 1: ...S25E Elliptical Customer Support Services Service manual ...

Page 2: ... 2 General Contents 1 Introduction 2 Component identification 3 Parts manual 4 Assembly instructions ...

Page 3: ...ation listing and the step by step assembly procedures have been assembled to make the set up of the STEX Elliptical as quickly and easy as possible If you have any problem If you have any problem for STEX exercise new Elliptical please contact our sales dealer or our service center by phone or E mail In order to speed our response to your particular situation please have the following information...

Page 4: ...s 3 1 Description No Parts Parts No Q TY Remark 1 Leveling foot 301002 4 ea 2 Ass y wheel BRK 201087 2 ea 3 Moving wheel 301003 2 ea 4 Hex Head 300034 2 ea M10 x 45L 5 Nut Nylon Insert lock 300024 2 ea M10 6 Socket button head 300115 4 ea M8 x 20L SEMS ...

Page 5: ... 2 Crank shaft ass y 301205 1 ea 3 Crank shaft bracket 2 301206 1 ea 4 Hex Socket head 300084 3 ea M8 x 35L SEMS 5 Bearing 300162 2 ea UCP 205 6 Snap ring 300152 1 ea Shaft 25 7 Poly V Belt 301207 1 ea 510J 8 Hex Head 300036 4 ea M12 x 90L 9 Crank pillar strapped plate 301208 2 ea 10 Nut Nylon Insert lock 300025 4 ea M12 ...

Page 6: ... M6 x 15 SEMS 3 BRK Ellip Idler 301212 1 ea 4 Roller Idler 0001 32M2 MS031 1 ea 5 Ball bearing 300160 1 ea 6203ZZ 6 Bush_ Idler 0001 32M2 MS041 1 ea 7 Socket Flat head 300123 1 ea M8 x 35L 8 Washer Flat 300011 1 ea M10 9 Nut Nylon Insert lock 300023 1 ea M8 10 Bush Idler 0002 301013 3 ea 11 Flat head 300067 3 ea M5 x 16L 12 Spring Idler 301014 1 ea ...

Page 7: ...ard assembly 4 S25E Series 3 4 Description No Parts Parts No Q TY Remark 1 BRK Power board 301139 1 ea 2 Power board 201006 1 ea 3 Machine pan head 300057 4 ea M4 x 8L SEMS 4 Machine pan head 300040 2 ea M5 x 12L SEMS ...

Page 8: ...301217 2 ea 2 Paralley key 301218 2 ea 8 x 7 x 15L 3 Set screw 300131 2 ea M6 x 8L 4 Hex Socket head 300108 2 ea M8 x 60L 5 Nut Nylon Insert lock 300023 2 ea M8 6 PL_ Crank cover 301220 2 ea 7 Socket button head 300117 2 ea M8 x 15L 8 Crank link 02 ass y 301219 2 ea 9 Hex Socket head 300108 6 ea M8 x 60L ...

Page 9: ... Hex Socket head 300096 2 ea M8 x 20L 3 Ass y Rocker arm frame L R 301224 301223 1 ea 1ea 4 Shoulder housing bush 02 32M2 E80K3 2 ea 5 Oilless bearing 301225 2 ea Shaft 30 6 Shoulder housing bush 01 32M2 E80J2 2 ea 7 Oilless bearing 301225 2 ea Shaft 30 8 Shoulder shaft washer 301228 2 ea 9 Hex Socket head 300099 2 ea M10 x 20L ...

Page 10: ... 10 3 7 Extension mold assembly 7 S25E Series 3 7 Description No Parts Parts No Q TY Remark 1 Ass y Extrusion molding E001 201118 1 ea 2 Tapping pan head 3000989 6 ea M5 x 12L ...

Page 11: ...Description No Parts Parts No Q TY Remark 1 Mold_ Front cover R 301243 1 ea 2 Ass y Ext Input board 201120 1 set 3 Mold_ Front cover L 301244 1 ea 4 Tapping pan head 300071 5 ea M5 x 10L 5 Mold_ Crank link cover 301221 2 ea 6 Socket button head 300117 4 ea M8 x 15L ...

Page 12: ... Parts No Q TY Remark 1 Ass y Slide link frame L R 301230 301229 1 ea 1 ea 2 Slide link pedal 301232 2 ea 3 Pedal insert bushing 301234 8 ea 4 Machine truss head 300062 8 ea M5 x 16L SEMS 5 Oilless bearing 301231 4 ea Shaft 20 6 Crank link housing stopper 301237 2 ea ...

Page 13: ...ion No Parts Parts No Q TY Remark 1 Slide roller ass y 201094 2 ea 2 Hex Socket head 300098 4 ea M8 x 80L 3 Nut Nylon Insert lock 300023 4 ea M8 4 Stroke link ass y L R 201096 201095 1 ea 1 ea 5 Socket button head 300118 2 ea M8 x 35L 6 Nut Nylon Insert lock 300023 4 ea M8 ...

Page 14: ... S25E Series 3 11 Description No Parts Parts No Q TY Remark 1 Ass y Shoul Link bottom cover R 201098 2 ea 2 Machine pan head 300040 2 ea M5 x 12L SEMS 3 Ass y Shoul Link bottom cover L 201101 2 ea 4 Tapping pan head 300071 8 ea M5 x 10L ...

Page 15: ...301240 1 ea 3 Tapping pan head 300071 4 ea M5 x 10L 4 Mold_ Main cover L 301242 1 ea 5 Mold_ Main cover R 301241 1 ea 6 Machine pan head 300040 4 ea M5 x 12L SEMS 7 Tapping pan head 300071 4 ea M5 x 10L 8 Crank link shaft cap 301238 2 ea 9 Socket button head 300117 4 ea M8 x 15L 10 Rubber Foot cover 301202 4 ea 11 Cup holder 301107 1 ea 12 Machine pan head 300040 4 ea M5 x 12L SEMS ...

Page 16: ...Rotating handle assembly 13 S25E Series 3 13 Description No Parts Parts No Q TY Remark 1 Ass y Rotating handle R 201106 1 set 2 Ass y Rotating handle L 201107 1 set 3 Socket button head 300116 8 ea M8 x 20L SEMS ...

Page 17: ...1033 201035 201114 1 set 3 Machine pan head 300065 5 ea M5 x 12L SEMS 4 Mold_ Console rear cover 301266 1 ea 5 Tapping pan head 300071 4 ea M5 x 10L 6 Mold_ Fast Track bottom 301061 1 ea 7 Machine pan head 300065 2 ea M5 x 12L SEMS 8 Ass y Fixed handle 201105 1 set 9 Hex Socket head 300089 4 ea M6 x 15L SEMS 10 Mold_ Fast Track top 301079 1 ea 11 Machine pan head 300065 4 ea M5 x 12L SEMS ...

Page 18: ...old_ Neck cover back 301276 1 ea 2 Machine pan head 300065 5 ea M5 x 12L SEMS 3 Machine pan head 300065 5 ea M5 x 12L SEMS 4 Mold_ Neck cover front 301275 1 ea 5 Mold_ Shoulder link top cover back 301274 2 ea 6 Ass y_ Shoulder link top cover front 201108 2 ea 7 Machine pan head 300065 5 ea M5 x 12L SEMS ...

Page 19: ...01066 1 ea 5 BRK Front board 301103 1 ea 6 Front board 201044 1 ea 7 Machine pan head 300057 2 ea M4 x8L SEMS 8 Machine pan head 300040 2 ea M5 x 12L SEMS 9 Tapping pan head 300071 2 ea M5 x 10L 10 Mold_ Console middle cover 301104 1 ea 11 BRK Comm board 301105 1 ea 12 Communication board 201047 1 ea 13 Machine pan head 300051 2 ea M4 x 8L SEMS 14 Tapping truss head 300080 2 ea M4 x 8L 15 Machine ...

Page 20: ...301629 1 ea 9 15 LCD Guide panel 300328 1 ea Acryl 10 Ass y LCD Panel BRK 300487 1 ea 11 Machine pan head 300042 4 ea M3 x 6L SEMS 12 LCD Inverter board 300335 1 ea 13 Interface board 201040 1 ea 14 Joint board 201041 1 ea 15 Scaler board 300333 1 ea 16 Machine pan head 300042 14 ea M3 x 6L SEMS 17 Tapping truss head 300080 8 ea M4 x 8L 18 BRK Comm board 301105 1 ea 19 Communication board 201047 1...

Page 21: ... 9 15 Touch Panel 300329 1 ea 10 Ass y LCD Panel BRK 300487 1 ea 11 Machine pan head 300042 4 ea M3 x 6L SEMS 12 LCD Inverter board 300335 1 ea 13 Interface board 201040 1 ea 14 Joint board 201041 1 ea 15 Scaler board 300333 1 ea 16 Touch screen board 200087 1 ea 17 Machine pan head 300042 18 ea M3 x 6L SEMS 18 Tapping truss head 300080 8 ea M4 x 8L 19 BRK Comm board 301105 1 ea 20 Communication b...

Page 22: ... 22 3 19 Circuit Diagram S25E ...

Page 23: ... Rev C 9 Membrane Fast track 301080 1 ea 10 Wire_H002 301172 2 ea 11 Touch HR Sensor 301067 8 ea 12 Wire_D005 301088 1 ea 13 Comm board 201047 1 ea Rev 01 14 Wire_D004 301159 1 ea 15 EXT Input board 201015 1 ea Rev 02 16 Wire_P009 301216 1 ea 17 Wire_P006 301213 1 ea 18 Power board 201006 1 ea Rev 06 19 Wire_P007 301214 1 ea 20 Wire_P008 301215 1 ea 21 Hybrid Generator 301011 1 ea 22 Wire_H007 301...

Page 24: ... 24 3 20 Circuit Diagram S25EX ...

Page 25: ...6 301098 1 ea 17 Scaler board 300333 1 ea 18 Wire_S002 301191 1 ea 19 HDMI Cable 2m 300245 1 ea 20 Wire_S005 301192 1 ea 21 Wire_S007 301099 1 ea 22 Wire_S009 301099 1 ea 23 LCD Inverter board 300335 1 ea 24 15 LCD Panel 301629 1 ea 25 Wire_S008 301100 1 ea 26 Fast track board 201032 1 ea Rev C 27 Membrane Fast track 301080 1 ea 28 Wire_H006 301270 2 ea 29 Touch HR Sensor 301067 8 ea 30 EXT Input ...

Page 26: ... 26 3 21 Circuit Diagram S25EXi ...

Page 27: ...ire_S002 301191 1 ea 19 HDMI Cable 2m 300245 1 ea 20 Wire_S005 301192 1 ea 21 Wire_S007 301099 1 ea 22 Wire_S009 301099 1 ea 23 LCD Inverter board 300335 1 ea 24 15 LCD Panel 301629 1 ea 25 Wire_S008 301100 1 ea 26 Fast track board 201032 1 ea Rev C 27 Membrane Fast track 301080 1 ea 28 Wire_H006 301270 2 ea 29 Touch HR Sensor 301067 8 ea 30 EXT Input board 201015 1 ea Rev 02 31 Wire_P009 301216 1...

Page 28: ...ry prior to setting the machine If any parts are missing contact STEX Sales dealer or our service center at the number listed in the operation manual Save the shipping cartons in case of return DO keep the elliptical trainer indoors away from moisture or in areas of high humidity and dust DO NOT operate elliptical if it has been dropped damaged or even partially immersed in water Contact STEX Sale...

Page 29: ...sole_X 1 9 Display console_X touch 1 10 Pan head screw SEMS M5 12L 5 11 Display console rear cover 1 12 Tapping screw_pan head M5 10L 4 13 L R Rotating handlebar L R Set 14 Hexagon socket button head M8 15L 8 15 Spring washer 8 16 O ring 8 17 Shoulder link top cover_back 2 18 Shoulder link top cover_front 2 19 Pan head screw SEMS M5 12L 6 20 Neck cover_front 1 21 Neck cover_back 1 22 Pan head scre...

Page 30: ...LE SUPPORT COLUMN 3 Connect the HEART RATE CABLES a leading from the DISPLAY CONSOLE SUPPORT COLUMN to the WIRES b leading from the base frame 4 Secure the DISPLAY CONSOLE SUPPORT COLUMN using four M8 20mm SCREWS 2 Note Be careful not to pinch wires 3 Secure the FAST TRACK_BOTTOM COVER 3 1 Position the FAST TRACK_BOTTOM COVER 3 as shown 2 Secure the FAST TRACK_BOTTOM COVER using two M5 12mm SCREWS...

Page 31: ...t the HEART RATE CABLE e leading from the FIXED HANDLEBAR to their respective locations in the back of the FAST TRACK_TOP COVER 4 Secure the FAST TRACK_TOP COVER using four M5 12mm SCREWS 8 Note Be careful not to pinch wires 6 Secure the DISPLAY CONSOLE 9 1 Position the DISPLAY CONSOLE 9 as shown 2 Connect the HEART RATE CABLE c and FAST TRACK CABLE d the MAIN CONSOLE CABLE e and RS 232 CABLE f op...

Page 32: ...the mounting holes of the RIGHT ROTATING HANDLEBAR with the mounting holes at the top of the right pivot arm Secure them together using four M8 15mm SCREWS 14 four M8 SPRING WASHERS 15 and four O RINGS 16 Note Be careful not to pinch the HEART RATE CABLE when securing the RIGHT ROTATING HANDLEBAR 8 Secure the LEFT ROTATING HANDLEBAR 1 Repeat the step 7 to install the LEFT ROTATING HANDLEBAR 9 Secu...

Page 33: ...LDER 23 1 Position the CUP HOLDER 23 as shown 2 Secure the CUP HOLDER using one M5 12mm SCREW 24 Note Do not overtighten the SCREW 12 Turn a leveler 1 Place the elliptical trainer in its intended location for use 2 Check the stability of the trainer If the elliptical trainer is not level turn a leveler in the front rear foot pipe in either direction until the rocking motion is eliminated Tighten t...

Page 34: ...NSOLE SUPPORT COLUMN 3 Connect the HEART RATE CABLES a leading from the DISPLAY CONSOLE SUPPORT COLUMN to the WIRES b leading from the base frame 4 Secure the DISPLAY CONSOLE SUPPORT COLUMN using four M8 20mm SCREWS 2 Note Be careful not to pinch wires 3 Secure the FAST TRACK_BOTTOM COVER 3 1 Position the FAST TRACK_BOTTOM COVER 3 as shown 2 Secure the FAST TRACK_BOTTOM COVER using two M5 12mm SCR...

Page 35: ...RATE CABLE e leading from the FIXED HANDLEBAR to their respective locations in the back of the FAST TRACK_TOP COVER 4 Secure the FAST TRACK_TOP COVER using four M5 12mm SCREWS 8 Note Be careful not to pinch wires 6 Secure the DISPLAY CONSOLE 9 1 Position the DISPLAY CONSOLE 9 as shown 2 Connect the HEART RATE CABLE c and FAST TRACK CABLE d the MAIN CONSOLE CABLE e and RS 232 CABLE f optional the P...

Page 36: ...G HANDLEBAR 4 Align the mounting holes of the RIGHT ROTATING HANDLEBAR with the mounting holes at the top of the right pivot arm Secure them together using four M8 15mm SCREWS 14 four M8 SPRING WASHERS 15 and four O RINGS 16 Note Be careful not to pinch the HEART RATE CABLE when securing the RIGHT ROTATING HANDLEBAR 8 Secure the LEFT ROTATING HANDLEBAR 1 Repeat the step 7 to install the LEFT ROTAT...

Page 37: ... HOLDER 23 as shown 2 Secure the CUP HOLDER using one M5 12mm SCREW 24 Note Do not overtighten the SCREW 12 Turn a leveler 1 Place the elliptical trainer in its intended location for use 2 Check the stability of the trainer If the elliptical trainer is not level turn a leveler in the front rear foot pipe in either direction until the rocking motion is eliminated Tighten the nut when the elliptical...

Page 38: ...e operation check Ensure that all screws are tight Ensure that the elliptical is properly leveled and stable Ensure that the leveler nuts are tight Read the entire operation manual before using the elliptical ...