STF-Filtros FMA-3000, Installation, Operation And Maintenance Manual

Page 1: ...Installation Operation and Maintenance Manual FMA 3000 Ref 3000 T 6 VH 1 FMA 3000 INSTALLATION OPERATION AND MAINTENANCE MANUAL Ref 3000 T 6 VH ...

Page 2: ...OPERATION 12 6 TECHNICAL CHARACTERISTICS 13 7 NAMEPLATE 18 8 INSTALLATION INSTRUCTIONS 19 9 START UP INSTRUCTIONS 21 10 MAINTENANCE INSTRUCTIONS 22 11 PREVENTIVE MAINTENANCE SCHEDULE 23 12 CONTROL PANEL 24 12 1 CONNECTION 26 12 2 OPERATION 27 12 3 CHANGING SETTINGS 28 13 NOTICES AND ALARMS 32 14 HYDRAULIC CIRCUIT 33 15 PARTS 35 16 ERROR DETECTION AND TROUBLESHOOTING 40 ...

Page 3: ... for injuries or damages caused by misuse which will automatically result in any warranty being void Remember that this device contains live electrical devices and therefore all service or maintenance operations shall be performed by qualified and experienced personnel who are aware of the necessary precautions Disable power before accessing the internal parts READ AND SAVE THESE INSTRUCTIONS We w...

Page 4: ...T 6 VH 4 WARNING RISK OF ELECTRIC SHOCK THE OPERATIONS MARKED WITH THIS SYMBOL MUST ONLY BE PERFORMED BY QUALIFIED PERSONNEL WARNING ESSENTIAL INFORMATION AND ISSUES PLEASE REFER TO THE DOCUMENTATION ACCOMPANYING THE DEVICE NOTE VERY IMPORTANT INFORMATION AND ISSUES ...

Page 5: ...Installation Operation and Maintenance Manual FMA 3000 Ref 3000 T 6 VH 5 ...

Page 6: ...eaning screen filter All products manufactured by STF FILTROS are easy to install use and maintain Should you have any questions about the operation after reading this manual please contact STF Filtros technical department CONTACT SISTEMA DE FILTRADO Y TRATAMIENTO DE FLUIDOS S A 34 974 401 933 34 974 417 809 info stf filtros com www stf filtros com ...

Page 7: ...Installation Operation and Maintenance Manual FMA 3000 Ref 3000 T 6 VH 7 2 WARRANTY ...

Page 8: ...es before using the filter again Protect yourself against electric shock Prevent accidental contact of electrical parts of the device with metal parts thereof Disconnect the filter Disconnect the device from the power source before performing any assistance inspection maintenance cleaning replacement or part control operations Release filter pressure Pressure off the device prior to any assistance...

Page 9: ... strange noises produces excessive vibration or appears defective stop operation immediately and check its functionality Use genuine spare parts only The use of non genuine spare parts voids the warranty Do not modify the filter An unauthorized modification can decrease the performance of the device and cause serious accidents to people who do not have adequate technical knowledge Disconnect and d...

Page 10: ...er etc The dirt retained gradually forms a cake on the mesh which generates a given pressure drop Cleaning the filter is supported by a second chamber the CLEANING chamber whose outlet is connected to the DRAIN VALVE allowing evacuation of the wash water when generating the SELF CLEANING process The cleaning chamber is separated from the filtration chamber by means of a special seal Finally the SU...

Page 11: ... microns away from the mesh The location of these nozzles in the suction scanner has been designed to come into contact with the entire inner surface of the mesh thanks to the spiral movement provided to the scanner by the electric motor by combining longitudinal displacement and rotation ...

Page 12: ...n the differential pressure switch indicates 0 3 bar the drain valve is commanded to open thus generating a differential pressure between the outside atmospheric pressure and the inside of the filter work pressure so that a current of water at high speed is produced which goes through the mesh and is led to the outside through the inner hole of the nozzles The rotational motion is generated by thi...

Page 13: ...Installation Operation and Maintenance Manual FMA 3000 Ref 3000 T 6 VH 13 6 TECHNICAL CHARACTERISTICS Flow rates are calculated for a filtration rate of 125 microns please consult about others ...

Page 14: ... 400 8 000 Dry weight kg 60 75 90 131 164 Filtration sizes 1 000 500 300 200 125 100 microns STAINLESS STEEL MESH SUPPORT Maximum flow rate m3 h 110 180 250 400 550 Gross filtering area cm2 2 450 4 800 7 200 9 600 12 000 Net filtering area cm2 1 600 3 200 4 800 6 400 8 000 Dry weight kg 62 80 98 142 179 Filtration sizes 1 000 500 300 200 125 100 microns BACKWASH Backwash valve G 2 Thread Duration ...

Page 15: ... Polypropylene Screws A2 Stainless steel Gaskets NBR EPDM Viton SPECIAL MATERIALS OPTIONAL Filter body and caps A 516 Carbon steel AISI 304 AISI 316 SuperDuplex Stainless steel Finish treatment Inner coating suitable for sea water outer coating suitable for marine environment Suction scanner Duplex or Superduplex Stainless steel Filtering mesh 254 SMO Avesta Stainless steel Suction nozzle Complete...

Page 16: ...uminium Screws A2 Stainless steel Gaskets NBR EPDM Viton SPECIAL MATERIALS OPTIONAL Filter body and caps A 516 Carbon steel AISI 304 AISI 316 SuperDuplex Stainless steel Finish treatment Inner coating suitable for sea water outer coating suitable for marine environment Suction scanner Duplex or Superduplex Stainless steel Filtering mesh 254 SMO Avesta Stainless steel Suction nozzle Complete made o...

Page 17: ...Installation Operation and Maintenance Manual FMA 3000 Ref 3000 T 6 VH 17 ...

Page 18: ...tenance Manual FMA 3000 Ref 3000 T 6 VH 18 7 NAMEPLATE All devices are identified by means of a nameplate pasted on the filter It includes the following data Device series Model Serial number of the device in question EC Certificate ...

Page 19: ...RAINAGE IS REDIRECTED THERE MAY BE BACKPRESSURE DUE TO PRESSURE DROP AND INCREASES IN HEIGHT Install filter vertically make sure to leave enough space to allow easy access to your device for future treatments and to perform maintenance safely See section 6 Orient the filter in the pipe according to the arrows indicating water flow direction It is recommended to install shutoff valves at the inlet ...

Page 20: ...nsor is equipped with two maneuver tubes which must be connected to the filter The red tube shall be connected to the high pressure area filter inlet and the black tube shall be connected to the low pressure area filter outlet It is advisable to install a small 120 mesh filter before the high pressure inlet to the pressure switch CLEANING TIME DEPENDING ON WORKING PRESSURE YOU MUST SET A CLEANING ...

Page 21: ...ncreased flow rate occur this makes it desirable to install a pressure sustaining valve at the output thus ensuring a controlled filling from the network NOTE IF NO PRESSURE SUSTAINING VALVE IS INSTALLED CLOSE THE OUTLET VALVE DURING FILLING FROM THE NETWORK UNTIL 2 BAR IS REACHED IN THE CLEAN WATER CHAMBER GAUGE ONCE THE NETWORK IS PRESSURIZED OPEN THE OUTLET VALVE OPEN FOR PROPER OPERATION Make ...

Page 22: ...ll as the damage that moisture can cause to your device After completing the treatment reset the protective covers of the transmission mechanism The manual cleaning of the filtering cartridge shall be performed by using pressurized water Acid or other chemicals shall be used if necessary It should be performed in accordance with the relevant instructions for the material in question without endang...

Page 23: ... deposits from the stem Pressure line 1 week Intake filter item 20 Clean the intake filter and microtubes which bring water to flush valve INTERNAL Anticorrosion treatment 12 months FMA housing item 2 Review anticorrosion treatment on required points Apply Epoxy Polyester treatment Suction nozzles 12 months Suction nozzle item 15 13 Check the condition of suction nozzles bristles proximity to the ...

Page 24: ... control panel the sensors and the actuators have already been installed and tested by the manufacturer Standard power of the device is 6V DC Please consult about alternatives with the manufacturer DESCRIPTION The control panel includes the following components Differential Pressure Switch Red Tube Raw Water Pressure Black Tube Clean Water Pressure Manual Cleaning Button ...

Page 25: ...ion and Maintenance Manual FMA 3000 Ref 3000 T 6 VH 25 Differential pressure setpoint Standard 0 3 bar 0 1 0 0 Differential pressure setpoint Standard 12 hours 1 1 0 1 Cleaning cycle duration Standard 20 seconds Batteries ...

Page 26: ...IONS MARKED WITH THIS SYMBOL MUST ONLY BE PERFORMED BY QUALIFIED PERSONNEL The device s power supply sensors and actuators are connected to the lower terminals according to the following specification Programming unit power Power Solenoid power supply output Out 1 C Electronic differential pressure signal input DP Sensor VIN GNB V ...

Page 27: ...der for its use to be as reliable and simple as possible the control panel has been equipped with an electronic differential pressure sensor An external differential pressure can be optionally used pressure switch The control unit is ready to activate 12 V two wire latching solenoids As appropriate the programming unit power can be 6 V DC or 12 V DC When the programming unit works by differential ...

Page 28: ...is controlled by the S1 selector The following table shows the different possibilities INTERVAL BETWEEN CLEANING OPERATIONS Position S1 1 ON 0 OFF 1 2 3 4 TIME 01 0 0 0 0 Only PD 02 1 0 0 0 5 min 03 0 1 0 0 10 min 04 1 1 0 0 15 min 05 0 0 1 0 20 min 06 1 0 1 0 30 min 07 0 1 1 0 45 min 08 1 1 1 0 1 hour 09 0 0 0 1 2 hours 10 1 0 0 1 4 hours 11 0 1 0 1 8 hours 12 1 1 0 1 12 hours 13 0 0 1 1 18 hours...

Page 29: ...erent possibilities CLEANING TIME Position S2 1 ON 0 OFF 1 2 3 4 TIME 01 0 0 0 0 5 seconds 02 1 0 0 0 8 seconds 03 0 1 0 0 10 seconds 04 1 1 0 0 12 seconds 05 0 0 1 0 16 seconds 06 1 0 1 0 20 seconds 07 0 1 1 0 25 seconds 08 1 1 1 0 30 seconds 09 0 0 0 1 45 seconds 10 1 0 0 1 1 min 11 0 1 0 1 1 m 30 s 12 1 1 0 1 2 min 13 0 0 1 1 3 min 14 1 0 1 1 4 min 15 0 1 1 1 5 min 16 1 1 1 1 6 min ...

Page 30: ...ential pressure sensor and a cleaning cycle will be initiated if this condition is maintained for at least 5 seconds Setpoint Position S3 1 ON 0 OFF 1 2 3 4 Atm psi 00 0 0 0 0 The sensor has not been activated 01 1 0 0 0 0 1 2 02 0 1 0 0 0 3 4 03 1 1 0 0 0 4 6 04 0 0 1 0 0 5 8 05 1 0 1 0 0 7 10 06 0 1 1 0 0 8 12 07 1 1 1 0 1 0 14 08 0 0 0 1 1 1 16 09 1 0 0 1 1 2 18 10 0 1 0 1 1 4 20 11 1 1 0 1 1 5...

Page 31: ... the programming unit works correctly up to the 9 5 V where it begins to emit a low battery signal but the programming unit continues to operate until the voltage drops to 8 V The low battery signal consists of 3 beeps every 15 seconds JP8 When the left side of the jumper is free it will continuously detect cleaning after 7 cycles The problem is indicated by two beeps every 15 seconds When the rig...

Page 32: ...ed by the sensor is zero disconnect the red and black pipes from the sensor if necessary and press the RESET button Change the position of JP1 jumper to normal with the left pin of the jumper free and press the RESET button again When the program indicates a continuous cleaning problem through 2 beeps every 15 seconds it means there is a continuous differential signal in the differential pressure ...

Page 33: ...er in the chamber is drained and closes when it is filled While the drainage or filling of the hydraulic valve chamber is taking place the same operation is performed in the hydraulic cylinder which manages the longitudinal movement of the cleaning scanner The valve can be mechanically adjusted thus allowing to adjust the cleaning flow in facilities with pressures greater than 6 bar The opening an...

Page 34: ...NING MAINTENANCE OF FILTER THAT PROTECTS THE CIRCUIT BY PERFORMING REGULAR CLEANING LONG DISTANCE DRAINAGE MAY RESULT IN OPERATION PROBLEMS NOTE THE DIAGRAM ABOVE IS VALID FOR STANDARD DEVICES WITH MAXIMUM PRESSURE OF 10 BAR PLEASE CONSULT THE MANUFACTURER ABOUT OTHER PRESSURES ...

Page 35: ... Gasket 14 FILTERING CARTRIDGE FMA 3004 PVC cartrdige mesh Microns FMA 3006 PVC cartrdige mesh Microns FMA 3008 PVC cartrdige mesh Microns 14 1 FMA 3010 PVC cartrdige mesh Microns 14 2 FMA 3004 FMA 3010 M5x35 Screw 14 3 FMA 3004 FMA 3010 Centering Disc 14 4 FMA 3004 FMA 3010 M5 Nut 14 5 FMA 3004 FMA 3010 Centering Bushing 15 SCANNER 15 1 FMA 3004 FMA 3010 M10x120 Screw 15 2 FMA 3004 FMA 3010 Motor...

Page 36: ... M10 Nut 15 18 FMA 3004 FMA 3010 Motor Arm Support 15 19 FMA 3004 FMA 3010 Rotation Screw 16 FMA 3004 FMA 3010 S 100 Gas 2 in line Valve 17 FMA 3004 FMA 3010 2 Vitaulic Joint 18 FMA 3004 FMA 3010 Gas 2 Thread Vitaulic Connection 19 FMA 3004 FMA 3010 Cylinder Side Cap 20 PISTON 20 1 FMA 3004 FMA 3010 Cylinder Cap 20 2 FMA 3004 FMA 3010 ø69x2 5 Ring 20 3 FMA 3004 FMA 3010 NAP 300 63x53x7 Gasket 20 4...

Page 37: ...3000 Ref 3000 T 6 VH 37 Position Device Model Description FMA 3004 FMA 3010 NO Latching Solenoid battery box 26 FMA 3004 FMA 3010 NO 24v 50Hz Solenoid 220v box 27 FMA 3004 FMA 3010 M6 Nut 28 FMA 3004 FMA 3010 M6 Washer 29 FMA 3004 FMA 3010 M6x15 Screw ...

Page 38: ...Installation Operation and Maintenance Manual FMA 3000 Ref 3000 T 6 VH 38 ...

Page 39: ...Installation Operation and Maintenance Manual FMA 3000 Ref 3000 T 6 VH 39 ...

Page 40: ...Installation Operation and Maintenance Manual FMA 3000 Ref 3000 T 6 VH 40 16 ERROR DETECTION AND TROUBLESHOOTING ...

Page 41: ...d Maintenance Manual FMA 3000 Ref 3000 T 6 VH 41 Sistemas de Filtrado y Tratamientos de Fluidos S A Pol Armentera Parc 87 22400 Monzón Huesca Spain Tel 34 974 401 933 Fax 34 974 417 809 info stf filtros com www sft filtros com ...