STI FKA 200H, Assembly Instructions Manual

Page 1: ...1 Assembly Instructions Solar collectors FKA 200 240 270 console installation...

Page 2: ...r solar collectors Blauer Engel labeled products and to consign it to recycling Safety regulations instructions and guidelines 3 Product description 5 Hydraulic connections 7 Collector field dimension...

Page 3: ...ichnung Ausr stung und Pr fung DIN 4757 Teil 1 Sonnenheizungsanlagen mit Wasser und Wassergemischen als W rmetr ger Anforderungen an die Sicherheitstechnische Ausr stung Teil 2 Sonnenheizungsanlagen m...

Page 4: ...n ope ration of the installation according to regulations and for consultation of experts in case of problems This instruction is not subjected to the control of a service of modi fications It does no...

Page 5: ...er medium This glycol water mixture gives off the stored heat via a heat exchanger to a storage The obtained energy can be used for water heating and heating support Sectional model 1 Aluminium frame...

Page 6: ...15 m 2 52 m 1 80 m 2 15 m 2 52 m Length 1 777 mm 2 100 mm 2 400 mm 1 200 mm 1 200 mm 1 200 mm Width 1 200 mm 1 200 mm 1 200 mm 1 777 mm 2 100 mm 2 400 mm Height 115 mm 115 mm 115 mm 115 mm 115 mm 115...

Page 7: ...to six collectors in one row Connection F red Connection BF blue A or B C or D Close unused connections with caps Installations with seven up to 15 collectors in one row Connection bottom left at the...

Page 8: ...ther on a solid surface or on the concrete blocks shown in this instruction The available concrete elements are recommended as a weight for locations up to 700 meters above sea level with leeward situ...

Page 9: ...176 cm 211 cm The specified levels are reported without concrete blocks To determine the total height the height of the concrete block 15 cm must be added Block distance center center Dimensional cha...

Page 10: ...lock 65 kg 1420101 additional block 45 kg concrete block 65 kg additional block 45 kg console 8 kg collector filled 240 46 kg travers position angle 20 30 45 60 position P1 P2 P3 P2 P1 P2 P3 P2 200 24...

Page 11: ...observance of the specified clearances between the concrete blocks The short distance between the threaded sleeve and block edge 10 cm shows the front of the block Make sure that every concrete block...

Page 12: ...ill two holes per base console in the existing surface to fix the fixed dowel pin M10 Pay attention to precise alignment of the two holes In addition all other holes hare to be oriented in exactly one...

Page 13: ...he compensator must be mounted on the concisely protruding flange It is important to ensure that the 0 ring seal is used for the compensator 1300001 Collector connection set hydraulical Fixation of th...

Page 14: ...hooks into the collector profile Then fix the fastening plate Fix the upper and lower compensator with the clamp Before tightening of the screw the clamp must be positioned by a rotary motion up and d...

Page 15: ...r inserting the sensor is protected with a silicon grommet which has to be centrally opened using a knife or small screwdriver before inserting the sensor The insertion depth is limited to 4 cm Furthe...

Page 16: ...the roof tiles have to be mounted above the rafters in other words the support must lie on the rafter alternatively a higher number of roof tiles may be considered depending on load Initial position t...

Page 17: ...oof mounted installations one profile set alu 1400035 1400026 1400027 or 1400028 depending on the collector type is delivered for each collector If several collectors are mounted in one row for each c...

Page 18: ...f the lower lath 24x80x600 mm with two screws 5x60 mm If the lath is placed near the counter lath the lath 24x80x600 mm must not be applied 1410002 Roof tile clamp V2 without lead The lower roof tile...

Page 19: ...hed mounting of screw as distance saver Caulk if necessary the coarsely ground brick with a foam tape against water In addition to the grinding of the roof tile we recommend to use a screw that is mou...

Page 20: ...ith high snow load zone of 2 kN m it is necessary to place the roof hooks in the rafter area Completely lifted area for placement of a hook Mount the lower lath 24x80x600 mm with two screws 4x50 mm If...

Page 21: ...oof tile clamp must not cover the lower tile Otherwise a pressure point on the lower tile may arise Mount the upper mounting tab Bend it up sidewise The screws of the roof tile clamp must be covered P...

Page 22: ...ough space for a covering tile to avoid grinding The tile clamp is fixed with two screws 5x60 mm The roof tile clamp may not rest or rather cause pressure points on the tile If the tile clamp is mount...

Page 23: ...zone of 2 kN m it is necessary to place the roof hooks in the rafter area Assembly of the lower tile clamp supporte 80x50x45 mm with two screws 5x60 mm Timber excess length of 5 mm timber is higher t...

Page 24: ...with lower lead sheet The tile clamp must have a minimum distance to the underlying tile of 5 mm Mount the upper lead sheet while placing the lead laterally under the tiles Pay attention that the cor...

Page 25: ...ath the corrugated roof covering the roof clamp can additionally be fixed with a second fastening screw Completely mounted roof clamp ready for assembly of fastening profiles If the roof clamps can no...

Page 26: ...not exceed the T head screw s tightening torque of 27 Nm The slots in the hooks are for evening out bumps The fastening of the profile must be realised in the upper third of the slot In the border ar...

Page 27: ...070 mm 910 mm measure T 540 mm 710 mm 930 mm measure W Top of the collector to hole center upper hole 96 mm 117 mm 140 mm middle hole 176 mm 197 mm 220 mm bottom hole 256 mm 277 mm 300 mm measure Z H...

Page 28: ...003 Wall console 200 240 270 H 45 without fastening Then place the wall console in the desired position Make sure that all consoles have the same mounting position the corresponding distance measures...

Page 29: ...on set hydraulical Fixation of the compensator on one side with the clamp Before tightening of the screw the clamp must be positioned by a rotary motion up and down Tighten the screw on the clamp only...

Page 30: ...llector on the consoles Move the collector until the fastening plate double hooks into the collector profile Then fix the fastening plate Fix the upper and lower compensator with the clamp Before tigh...

Page 31: ...r inserting the sensor is protected with a silicon grommet which has to be centrally opened using a knife or small screwdriver before inserting the sensor The insertion depth is limited to 4 cm Furthe...

Page 32: ...ctor connection set 22 mm 2 pcs compl 1310104 Collector connection set 22 mm Al 2 pcs compl Air eliminator without extension 1310007 Air eliminator set without extension pipe compl with caps Completel...

Page 33: ...tings Collector connection 22 mm for soldered fittings or clamping ring joints Collector connection hydraulical compensator connects two collectors and compensates thermal dilations Clamp collector co...

Page 34: ...e distance metal sheet is inserted from below into the collector grooves Fig 2 and 3 In case of vertical collectors or rather in case of multi row assembly of the collectors further distance metal she...

Page 35: ...1 28 x 1 5 28 x 1 5 15 coll 990 L h 22 x 1 28 x 1 5 28 x 1 5 Length of pipe F BF Number of collectors from 20 m to 25 m from 25 m to 30 m from 30 m to 35 m from 35 m to 40 m 2 coll 132 L h 15 x 1 15...

Page 36: ...30 L h 22 x 1 22 x 1 22 x 1 22 x 1 6 coll 396 L h 22 x 1 22 x 1 22 x 1 22 x 1 7 coll 462 L h 28 x 1 5 28 x 1 5 28 x 1 5 28 x 1 5 8 coll 528 L h 28 x 1 5 28 x 1 5 28 x 1 5 28 x 1 5 9 coll 594 L h 28 x...

Page 37: ...y necessary to make sure that the back flow temperature never falls below the ambient temperature If necessary take appropriate measures e g increase of back flow temperature to at least 30 C Regular...

Page 38: ...ce F BF Hysteresis Consumer 1 e g water for domestic use C K K Consumer 2 e g 1 buffer store C K K Consumer 3 e g 2 buffer store C K K Consumer 4 e g swimming pool C K K Maximum temperatur of collecto...

Page 39: ...ed changes on the collectors and the accessoiries There is no guarantee or warranty due to optical or technical reduction or defects on the collector resulting from external influences forasmuch as th...

Page 40: ...ogie International GmbH Seiferitzer Allee 14 08393 Meerane GERMANY Tel 49 03764 795610 Fax 49 03764 7956115 E Mail info sti solar de Homepage www sti solar de Copyright STI Solar Technologie Internati...