STI FKF 200 H, Assembly Instructions Manual

Page 1: ...sti solar de SOLARE KOMPETENZ AUS SACHSEN ASSEMBLY INSTRUCTIONS FKF 200 240 270 ROOF MOUNTED...

Page 2: ...arked with the environmental label RAL UZ 73 for solar collectors and to consign them for recycling Safety regulations instruction and guidelines 3 Tools 5 Product description 6 Collector field dimens...

Page 3: ...chten von Niederspannungsanla gen Feuchte und nasse Bereiche und R ume und An lagen im Freien DIN EN 62305 1 VDE 0185 305 Blitzschutz DIN VDE 0105 100 Betrieb von elektrischen Anlagen DIN EN 12976 The...

Page 4: ...ording to the regulations and for the consultation of experts in case of problems This instruction is not subject to a service of modification It does not absolve the manufacturer and operator of the...

Page 5: ...ordless screwdriver Bit TX 20 AW 20 Angle grinder diamond stone Drill 8 5 mm 14 mm Saw Chalk box Roof ladder Ratchet lenghtening and 13 mm socket wrench combination wrench 13 mm included in the STI to...

Page 6: ...at transfer medium This glycol water mixture gives off the heat to a storage via a heat exchanger The obtained energy can be used for water heating and heating support Sectional model 1 Aluminium fram...

Page 7: ...52 m Length 1 746 mm 2 100 mm 2 373 mm 1 200 mm 1 200 mm 1 200 mm Width 1 200 mm 1 200 mm 1 200 mm 1 746 mm 2 100 mm 2 373 mm Height 85 mm 85 mm 85 mm 85 mm 85 mm 85 mm Test pressure 10 bar 10 bar 10...

Page 8: ...spects and do not have any influence on the installation Therefore the distance metal sheets can be ordered optionally and are not necessarily included in delivery Horizontal section across a collecto...

Page 9: ...er of rows 1 2 3 4 5 6 7 8 Field height in mm 2 340 4 680 7 020 9 360 11 700 14 040 16 380 18 720 270 H Number of collectors 1 2 3 4 5 6 7 8 Field width in mm 2 340 4 733 7 126 9 519 11 912 14 305 16...

Page 10: ...Connection BF blue A or B C or D Close unused connections with caps Installations with seven up to 15 collectors in one row Connection bottom left top right BF C F B Connection top left bottom right B...

Page 11: ...KF 200 V 10 cm FKF 240 H 10 cm FKF 240 V 10 cm FKF 270 H 10 cm FKF 270 V 10cm Measure H1 97 cm 151 cm 97 cm 187 cm 97 cm 214 cm Measure H2 137 cm 191 cm 137 cm 227 cm 137 cm 254 cm Measure H3 214 cm 3...

Page 12: ...connection set 1400022 is necessary In case of multi row systems only in the lowermost row the stop set 1400025 is used In the other rows the collectors are lying on top of each other The stop set ha...

Page 13: ...ch a way that the hook can be mounted at the lowest point The lower roof tile must be remounted Prior to covering the lower roof tile must be grounded coarsely To avoid a break of the tile the roof mu...

Page 14: ...e roof tiles we recommend using a screw which will be mounted on the roof tile clamp support as a distance saver Fix the roof tile clamp with the support of 50 x 150 x 5 mm using two screws 5 x 60 mm...

Page 15: ...lied Replace the lower roof tile Afterwards the tile clamp support 24 x 150 x 270 mm has to be fixed with two screws 6 x 60 mm 1410003 Roof tile clamp V2 with lead Completely tiled roof Removal of the...

Page 16: ...ve to be covered Protect the mounting tab against slipping e g by seaming it to the upper lath The lead cloth has to be positioned in a way that it is overlapped by the roof tile Completely mounted ro...

Page 17: ...at one capping tile has enough space for not having to be grinded The roof hook will be fixed with two screws 5 x 60 mm The roof tile bracket must not lie on the tile or leave pressure marks on it Til...

Page 18: ...e of more than 2 kN m it is necessary to place the roof hooks in the rafter area Assembly of the lower tile clamp support 80 x 50 x 45 mm with two screws 5 x 60 mm When assembling there will be a timb...

Page 19: ...ust have a minimum distance of 5 mm to the underlying tile Mount the upper lead sheet while placing the lead laterally under the tiles Make sure that the corners are bent under the tile on both sides...

Page 20: ...tile clamp corrugated V2 The screws contained in the set are suitable for roofs with a wooden substructure In case of a metal substructure the fasteners have to be provided by the customer If the roo...

Page 21: ...mbly edge Below Grinded bricks and hooks assembled without an assembly edge Profile set Vario Fix 200 V 240 V 270 V Profile set Vario Fix 200 H Profile set Vario Fix 240 H Profile set Vario Fix 270 H...

Page 22: ...lity of the collectors until the final fixation of the collectors Each fastening happens with an indenting distance of max 20 cm from the end of the collector The stop profiles are only delivered and...

Page 23: ...e connection of the self retaining nut bolt M8 and the square head bolt M8 for the assembly in the fastening profile must not be exceeded The elongated holes in the roof hooks serve as a compensation...

Page 24: ...ning profiles Ends of profile set aluminium lie flush against each other Completely mounted fastening profiles which are prepared for the assembly of the collectors Pay attention to the conclusive ali...

Page 25: ...sembly sequence or Single row collector field Multi row collector field When assembling mulit row collector fields the collectors which are located one above the other will be mounted first of all Aft...

Page 26: ...equence or In case of multi row installations the collectors have to be mounted adjoining The lip collector covering of the top collector is set over the lower collector The lip collector covering of...

Page 27: ...thout any problems the lip collector covering of the lowest collector has to be cutted out at the respective parts For the assembly of the intermediate plate the prepared cut of the lip collector cove...

Page 28: ...mediate plates can be mounted easily The assembly of the collectors will be described in the following The assembly of the intermediate plates is described on page 37 When assembling the upper collect...

Page 29: ...collector Then the square head bolts could easily screwed with the u disc and the nut M8 Place the first collector To do so place it on the upper section rail and drop it on the lowest one Be aware o...

Page 30: ...r connection into the manifold In so doing make sure that the two O rings are assembled Insert the connector all the way in and fix it with the locking spring At the top and lower end of the collector...

Page 31: ...ensator with the locking spring Fix the mounting plates onefold at the end and tighten the bolt nut The torsional moment of 17 Nm must not be exceeded Tighten the bolt nut at the mounting plate twofol...

Page 32: ...f the collector field The measurement deviation of the recorded temperature is 2 K compared with the medium temperature Every collector is equipped with a sheath for the positioning of a temperature s...

Page 33: ...th copper pipes The required connection dimension f r the mentioned collector connections has to be calculated by the scheduler of the installation depending on the regional circumstances lengths of t...

Page 34: ...tion Elbow collecting pipe connection T double collecting pipe connection Elbow collecting pipe connection T double collecting pipe connection T double collecting pipe connection Hydraulic connection...

Page 35: ...the collector Accessories Collector connection hydraulic compensator which connects two collectors and compensates thermal dilations Smart Lock System Collector connection 22 mm for soldered fittings...

Page 36: ...ssary that neither brass slivers nor copper slivers will be brought into the hyraulic system The solar collector has to be a closed system Additional air inlet from outside has to be avoided mandatori...

Page 37: ...or grooves from above below In case of vertical collectors or rather in case of multi row assembly of the collectors further distance metal sheets are inserted subsequently from above below The distan...

Page 38: ...be conducted through the roof and afterwards will be connected with the collector connection The bottom part of the roof implementation set will be extracted with the lead apron The bottom part will b...

Page 39: ...et When fixing you have to pay attention that the underground plate is dry dustless and dirt free Depending on the roofing the fixation of the sealing wedge might not apply e g shingle roof In the las...

Page 40: ...crewcap finger tight After wards the bolt nut has to be tightened by 3 1 2 to 4 turns with appropriate wrenches Generally the whole connection has to be verified for impervi ousness according to the r...

Page 41: ...the lower collector frame Afterwards the fold of the sheet has to be clicked into the recess of the cupper ollector frame There are three slight elevations at this fold which have to snap into the fr...

Page 42: ...l be limited by the recess in the plate and thus by the collector frame The assembly of the right corner happens analogous to the assembly of the left corner First of all the eave sheet has to be moun...

Page 43: ...take place only in case of vertical collectors or multi row collector fields The side plates will be clicked into the collector frame and then be evenly pushed over the lower side plate from above Th...

Page 44: ...SnapCover FKF 240 V ER 1 1210413 SnapCover FKF 240 V ZR 1 1210421 SnapCover FKF 270 V BLS 2x1 1210422 SnapCover FKF 270 V ER 1 1210423 SnapCover FKF 270 V ZR 1 1210405 SnapCover FKF 200 H BLS 2x1 1210...

Page 45: ...tors from 20 m to 25 m from 25 m to 30 m from 30 m to 35 m from 35 m to 40 m 2 coll 132 L h 15 x 1 15 x 1 15 x 1 15 x 1 3 coll 198 L h 18 x 1 18 x 1 18 x 1 18 x 1 4 coll 264 L h 18 x 1 18 x 1 18 x 1 2...

Page 46: ...22 x 1 22 x 1 22 x 1 22 x 1 7 coll 462 L h 28 x 1 5 28 x 1 5 28 x 1 5 28 x 1 5 8 coll 528 L h 28 x 1 5 28 x 1 5 28 x 1 5 28 x 1 5 9 coll 594 L h 28 x 1 5 28 x 1 5 28 x 1 5 28 x 1 5 10 coll 660 L h 28...

Page 47: ...ry to make sure that the back flow temperature is never lower than the ambient tem perature If necessary take appropriate measures e g increase of back flow temperature to at least 30 C Regular inspec...

Page 48: ...is Date of commissioning Remarks Heat transfer medium Date of assembly General system checkpoints Maximum temperature Temperature difference Setting value Control value Type Programme tick accordingly...

Page 49: ...49 Initial operation Schematic drawing of the system construction and piping scheme...

Page 50: ...50 Initial operation Notes...

Page 51: ...zed changes on the collectors and the accessories There is no guarantee or warranty due to optical or technical reduction or defects on the collector resulting from external influences forasmuch as th...

Page 52: ...onal GmbH Seiferitzer Allee 14 D 08393 Meerane Tel 0049 3764 795610 info sti solar de sti solar de STI Solar Technologie International GmbH Seiferitzer Allee 14 D 08393 Meerane Tel 0049 3764 795610 in...