Stihl TS 480i, Instruction Manual

Page 1: ...STIHL TS 480i 500i Instruction Manual 2 34...

Page 2: ...explained in this Instruction Manual Depending on the machine and equipment ver sion the following pictograms may appear on the machine Fuel tank fuel mixture of gasoline and engine oil Actuate decomp...

Page 3: ...ne the work if the weather is bad snow ice wind higher risk of accidents The machine may only be used for cutting It is not suitable for cutting wood or wooden objects Asbestos dust is extremely toxic...

Page 4: ...p erly secure your machine to prevent turnover damage and fuel spillage 2 3 Refueling Gasoline is highly flammable keep away from fire or flame do not spill any fuel no smoking Always shut off the eng...

Page 5: ...y hand and take a sight check for con centricity and axial running 2 5 3 Storing abrasive cutting wheels Store abrasive wheels in a dry and frost free place on an even surface at constant tempera ture...

Page 6: ...rd is determined by a stop pin Never push the guard over the stop pin 002BA550 AM Set the abrasive cutting wheel guard correctly Guide particles of material away from the user and machine Note the dir...

Page 7: ...touch a rotating abrasive cutting wheel with your hand or any other part of your body Examine the workplace Avoid all danger due to damaged piping or electrical wiring The machine must not be used nea...

Page 8: ...on the version composite resin abrasive cutting wheels are suitable only for dry cutting or only for wet cutting Always use wet cutting with composite resin abrasive cut ting wheels that are suitable...

Page 9: ...ressure risk of breakage Use up such composite resin abrasive cutting wheels immediately 2 12 1 Cutquik cart Clear a path for the Cutquik cart If the Cutquik cart is pushed over objects the abrasive w...

Page 10: ...ve wheels suit able only for dry cutting During dry cutting wear a suitable dust mask If fumes or smoke are anticipated e g when cutting composite materials wear respiratory protection 3 2 2 Composite...

Page 11: ...make certain that the abrasive wheel does not tilt 3 6 Cutting pipes round and hollow bodies Secure pipes round and hollow bodies against vibrations slipping and rolling away Note direction of fall a...

Page 12: ...tom Outer diameter is greater than the maximum cut ting depth Plan first then cut Several cuts are needed correct sequence is important Turn guard at rear stop 002BA560 AM Always start at the bottom u...

Page 13: ...issible speed of the abrasive wheel risk of accident The abrasive wheels which have been devel oped by STIHL in cooperation with renowned manufacturers of abrasive wheels are of high quality and tailo...

Page 14: ...ctile cast iron pipe Do not cut any other materials Risk of accident Never use diamond abrasive wheels with side plating as they jam in the cut and can result in extreme kickback Risk of accident 6 1...

Page 15: ...l such as sandstone aerated concrete or asphalt Addition of water prevents the formation of built up edges If work continues with dull segments these may soften due to the high heat generated the pare...

Page 16: ...is possible to acti vate deactivate the electronic water control and adjust the water flow 2 1 370BA085 KN 3 1 Button activate the electronic water control or increase water flow to abrasive wheel 2...

Page 17: ...unted on the inboard side by the manufacturer The cast arm with guard can also be mounted on the outboard side depending on require ments Assembly on the inboard side is recommended for freehand cutti...

Page 18: ...slightly and pull it off to the front 3 4 1307BA005 KN Remove the V belt 3 from the front pulley 4 8 1 5 Removing the cast arm with guard 1 3 1 1 2 1307BA006 KN Remove the nuts 1 Remove the starter c...

Page 19: ...wrench 8 1 7 Mounting cast arm with guard guard on the outboard side 2 2 3 4 1 2 1 1 1307BA007 KN Press the oblong holes 1 in the cast arm and guard on to the studs 2 guiding the rib bed V belt over...

Page 20: ...the water attachment Remove the adjusting lever Slacken the V belt Remove the V belt guard Remove the cast arm with guard 8 2 1 Preparing the cast arm with guard for inboard mounting 1 2 370BA080 KN...

Page 21: ...1 1307BA011 KN to tighten the ribbed V belt fit the combination wrench over the tensioning nut as illustrated WARNING The tensioning nut is spring loaded hold the combination wrench securely Turn the...

Page 22: ...shaft with the combination wrench until the locking pin 1 engages in the bore behind the guard 10 2 Removing an abrasive wheel 2 370BA053 KN Use the combination wrench to loosen and remove the hexago...

Page 23: ...TIHL Injection deliver full engine performance using gasoline with an alcohol component of up to 25 E25 11 2 2 Engine oil If you mix your own fuel only a STIHL two stroke engine oil or another high pe...

Page 24: ...not to spill fuel while fueling and do not overfill the tank STIHL recommends use of the STIHL filling system for fuel special acces sory 12 4 Closing the filler cap 1307BA036 KN 1 2 Fit the cap and...

Page 25: ...A017 KN 4 5 Press the button 4 of the decompression valve Press the manual fuel pump bulb 5 7 10 times even when the bulb is filled with fuel 13 1 Starting 1307BA018 KN Place the cut off machine caref...

Page 26: ...f fuel Restart the engine 13 4 2 At very low temperatures or if the machine is extremely cold Allow the engine to warm up longer after start ing important the abrasive wheel may begin to rotate Blip t...

Page 27: ...he law or regulations in some countries or federal states certain operations may only be carried out if a properly serviced spark arresting screen is provided If the engine performance deteriorates ch...

Page 28: ...can result result in serious inju ries or damage to property Use resistor type spark plugs with a properly tightened adapter nut 17 3 Installing the spark plug Fit the spark plug by hand and screw it...

Page 29: ...e starter cover 5 over the studs 10 Tighten up the nuts 1 by hand 1307BA026 KN 4 3 Push the V belt guard 4 into place Screw in the bolt 3 and tighten up Insert the water hose into the guide in the V b...

Page 30: ...f faulty If damaged As required Complete machine Visual inspection con dition leaks X X Clean X Controls Function test X X Manual fuel pump if present Check X Have repaired by a specialist dealer1 X F...

Page 31: ...rneath the machine check X replace X X Safety information label replace X 22 Main Parts C 7 B A 17 10 18 19 20 3 5 6 1307BA034 KN 1 2 4 9 11 13 14 15 16 21 8 1 Rear handle 2 Throttle trigger lockout 3...

Page 32: ...cutting wheel must be greater than or equal to the maximum spindle speed of the cut off machine used 23 8 Abrasive cutting wheels TS 480i Outside diameter 300 mm Max thickness 3 5 mm Hole diameter spi...

Page 33: ...TIHL servicing dealer STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information When repairing the machine only use replace...

Page 34: ...115 dB A TS 500i 115 dB A Technical documents deposited at ANDREAS STIHL AG Co KG Produktzulassung The year of manufacture and serial number are applied to the product Done at Waiblingen 03 02 2020 AN...

Page 35: ...26 EC Declaration of Conformity English 0458 753 8321 C 35...

Page 36: ...www stihl com 04587538321C 04587538321C 0458 753 8321 C 0458 753 8321 C...