3
TS 500i
1.
Introduction and safety precautions
1.1
Introduction
This Service Manual contains
detailed descriptions of all the
typical repair and servicing
procedures for this power tool.
Refer to the illustrated spare parts
lists during all repair work. These
lists show the installation position
and order in which the individual
parts and modules should be
assembled.
Refer to the latest edition of the
relevant spare parts list to check the
part numbers of any spare parts
required.
A fault on the machine may be due
to several causes. To help locate
the fault, consult the chapter on
"Troubleshooting" and the
"STIHL Service Training System"
for all functional groups.
Refer to the "Technical Information"
bulletins for engineering changes
which have been introduced since
publication of this Service Manual.
The "Technical information
bulletins" also supplement the spare
parts list and Service Manual until
an updated edition is issued.
The special tools mentioned in the
descriptions are listed in the chapter
"Special Servicing Tools" of this
manual. The tools can be identified
according to part number in the
"Special Tools Manual". The manual
lists all tools supplied by STIHL.
Symbols are included in the text and
pictures for greater clarity.
The meanings are as follows:
In the text:
:
= Action to be taken
as shown in the illustration
above the text
– = Action to be taken
but not shown in the illustration
above the text
In the illustrations:
A
Item pointer (short)
a
Direction of movement
(long arrow)
b
4.2 = Reference to another
chapter, in this case to
Chapter 4.2
Service Manuals and "Technical
information bulletins" are intended
exclusively for the use of properly
equipped repair shops. They must
not be passed on to third parties.
Servicing and repairs are made
considerably easier if the machine
is mounted on assembly stand (3)
5910 890 3100. For this purpose,
secure the mount (2)
5910 850 1650 to the assembly
stand with two screws (1).
For the assembly block
5910 890 3101 the
abovementioned mounting
step is dropped since the
mount is already attached.
1
2
3
219RA000 TG
The screws must not protrude, as
they may damage the housings
when clamping the machine,
depending on the model.
The clamping plate (1)
4238 890 2100 is secured to the
mount (2) using two screws
M8x20 (3) and washers.
Preparing to make repairs
In order to be able to clamp the
machine for the repair work on the
assembly stand, the "cast arm with
guard" must be removed
4.2.
The machine is guided by the
two front studs on the crankcase
through the bushings of the
clamping plate and is secured
with the nuts (arrows).
3
1
2
3
370RA000 TG
370RA001 TG
Summary of Contents for TS 500i
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