4
TS 500i
Always use original
STIHL replacement parts.
They can be identified by the
STIHL part number,
the logo
STIH)
and the
STIHL parts symbol
(
The symbol may appear
alone on small parts.
Storage or disposal of fuel
Collect fuel in a clean container and
dispose of it in accordance with
environmental regulations.
Plug connections on electrical
leads
The insulating tube must be
oriented so that it is centered over
the plug connection and completely
enclose the plug connection
– danger of short-circuiting.
The plug connection is completely
plugged together when it has a total
length of a = max. 30 mm.
Routing the leads
In principle, press all electrical leads
into the guides using the wiring tool
5910 890 4000.
5902RA299 TG
a
1.2
Safety precautions
Specific national safety regulations
and the safety instructions in the
instruction manual must be
observed if the machine has to be
started up during maintenance or
repair work.
Fuel is highly inflammable and can
also be explosive under certain
conditions.
Do not bring any fire, flame, spark or
other source of heat near the fuel.
All work with fuel must be performed
outdoors only. Spilled fuel must be
wiped away immediately.
Test for leakage after all work on the
fuel system and engine.
Exercise extreme caution while
carrying out maintenance and repair
work on the electronically controlled
injection system – STIHL Injection.
The high voltages which occur can
cause serious or fatal accidents.
Keep everything clean when
working on the electronically
controlled injection system STIHL
Injection.
Suitable gloves must be worn
without fail if parts are heated for
assembly/disassembly purposes.
Improper handling may result in
burns and other serious injuries.
Always replace damaged parts.
Check dismantled parts for wear
and damage before installation,
replace if necessary.
Only use the machine with the fan
cover mounted – otherwise the
rotating flywheel poses a risk of
injury and there is a risk of engine
damage due to overheating.
Only start engine with built-in
throttle shutter housing.
The chapter "Tightening Torques"
lists all components of this machine
that must be tightened with the
specified tightening torques or
coated with thread-locking
adhesive. These specifications
must be observed throughout the
Service Manual when tightening
screws and nuts as well as other
fasteners.
Summary of Contents for TS 500i
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