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WHAT IS THE BLACK STUFF I ADD IN MY WASH?

It’s activated carbon, designed to absorb unwanted 

flavours produced during fermentation (see question

Is it normal that my wash smells funny?). It comes in 

different formats: powder, granules or liquid.
The carbon will turn the liquid black and won’t 

dissolve. It will not harm the fermentation process. 

The carbon is removed when the wash is cleared. 
 

I’VE ADDED MY YEAST IN A WASH AT 40°C (104°F), WILL 

IT STILL WORK?

Yes, yeast can be safely added in a wash between  

20-40°C (68-104°F) maximum. Above 40°C (104°F), yeast 

will die very promptly if the wash is not cooled down 

quickly. This can be done by resting the fermenter in a 

basin or bath of cold water.
 

HOW LONG IS THE FERMENTATION?

A wash usually takes between 4 and 10 days to ferment 

depending on the yeast used and temperature.
 

IS IT NORMAL THAT MY WASH SMELLS FUNNY?

During fermentation, yeasts produce alcohol, CO2, as 

well as hundreds of by-products, which have different 

smells, some pleasant (like pear, apple, banana), others 

less pleasant (like rotten egg). This will not taint your 

distilled spirit and will disappear after distillation. Carbon 

filtration will further remove those unwanted smells.
 

HOW DO I KNOW WHEN THE FERMENTATION  

IS FINISHED?

A few ways:
1. Measure your SG with a hydrometer: start of 

fermentation reads around 1.100 and end of 

fermentation reads about 0.990. When your SG has 

read 0.990 for two consecutive days, fermentation  

is complete.
2. Look for fizziness, bubbles rising to the surface: while 

it’s fermenting there are lots of bubbles coming to the 

surface and at the end of fermentation there are  

almost none.
3. Look for the haze in the wash: at the beginning 

of fermentation, the wash will be very murky and 

hazy, towards the end, it will start to become more 

‘transparent’.
 

WHAT’S IN THE CLEARING AGENT AND HOW DOES  

IT WORK?

The Still Spirits Turbo Clear is made of silica (Part A) 

which charges floating particles and chitosan (Part 

B) attracts all particles (with its opposite charges) to 

eventually make them all settle on the bottom of  

the fermenter.  
 

The saddles in the column provide a large surface 

area to maximise the contact between the liquid and 

vapour flows in the column, which accelerate the 

refluxing action.

The Turbo 500 has been carefully engineered to 

provide a continuously compensating reflux rate. 

As the distillation process progresses, the alcohol 

concentration in the wash reduces. To maintain high 

purity of alcohol being produced, the refluxing ratio 

will increase to compensate and the alcohol production 

will slow. This slowing is most noticeable after two 

hours of alcohol production.

Towards the end of the distillation the alcohol purity 

remains high, but output will slow until it stops 

altogether. At this point the water vapour will keep 

rising and condensing part way up the column, but 

nothing will reach the top of the column to pass into 

the condenser. The alcohol extraction is finished at 

that point. 

HOW LONG CAN I KEEP A WASH FOR BEFORE DISTILLING IT?

We recommend distilling a wash within one week of 

clearing. The longer it is left, the more off flavours may 

develop caused by autolysis of the dead yeast cells. It is 

likely to be fine for up to eight weeks if kept sealed  

and cool. 
 

HOW DOES DISTILLATION IN THE TURBO 500 

DISTILLATION SYSTEM WORK?

The wash is heated in the boiler to boiling point 

and kept at boiling point throughout the distillation 

process. The vapour boiled off from the wash rises up 

the column, in which the vapours of the heavier liquids 

(water and heavier undesirable molecules) condense 

and fall back down. The alcohol vapour, being lighter 

than water vapour, is rising up to the top of the column 

and condenses back in the condenser into a liquid 

alcohol. This cycle of evaporation, rising and condensing, 

is continuous and is described as refluxing. 

SUPPLEMENTARY INFORMATION AND FAQS

water flow
alcohol vapour
alcohol liquid

refluxing

water  

out

water  

in

alcohol out

Summary of Contents for TURBO 500

Page 1: ...pirit of up to 93 ABV and extract 95 of the alcohol in your wash This extremely pure neutral spirit is the perfect base for all spirits and liqueurs but is essential for the delicate spirits like gin white rum and vodka MAKES UP TO 8 L 2 US GAL OF 40 ABV FROM A 23 L 6 US GAL WASH USING 6 KG 13 LB SUGAR AND 1 SACHET TURBO YEAST Instructions suitable for use with stainless steel and copper reflux co...

Page 2: ...fely it is important to read these instructions carefully and save them for future reference CONTENTS Sign up to the Still Spirits newsletter via the website so that we can provide you with information and updates Distillation System Safety P 3 Step 1 Days 1 6 Making the wash P 4 Step 2 Day 7 Preparing the Turbo 500 Distillation System P 5 6 Step 3 Day 7 Distilling the wash P 7 Step 4 Day 7 Diluti...

Page 3: ... spray foam dry powder carbon dioxide sand or dolomite Do not boil dry In the event the still is boiled dry reset the cut out button under the base of the still In the very unlikely event the electric cut out fails a fusible link gives an added protection This fuse will melt and cut the flow of power if the temperature exceeds a safe level It cannot be reset by the user and the boiler will need pr...

Page 4: ...stillation System The first step in making a high quality spirit is to produce a good clean wash It is recommended that you always use the Still Spirits Turbo Yeast Sugar and Carbon range with the Turbo 500 for best results from your still Regardless of the size of your boiler we recommend always making up to 20 25 L 5 6 US Gal wash at one time using Still Spirits Production Packs or by purchasing...

Page 5: ...ol tube white Ceramic boil enhancers 1 TRANSFER YOUR CLEARED WASH INTO THE TURBO 500 BOILER Place the boiler body on a firm level bench with the tap over the sink to avoid handling the hot boiler when emptying contents later on Do not point the tap to the front to avoid boiling liquid pouring out on you or a passer by if it gets knocked and breaks Using a syphon or 5 L 1 3 US Gal jug transfer the ...

Page 6: ... 5 BOILER Fit the Turbo 500 Condenser onto the Turbo 500 Boiler Check the Turbo 500 Condenser is full of saddles inside If the column is empty you will need to add copper saddles first followed by the stainless steel saddles packed in the column then follow the next step Note You may have a handful of saddles left which cannot fit in the condenser this is normal Holding the condenser upside down u...

Page 7: ...se the boiler of all wash and debris being careful to retain the ceramic boil enhancers for the next distillation run Run water through the condenser to rinse the saddles every 5 to 10 distillations Replace saddles if the distillate starts to taste earthy Distilling takes about 5 hours from start to finish Please ensure you can give your full attention to operating the Turbo 500 Distillation Syste...

Page 8: ...e of your distillate in the trial jar approx 200 ml 7 US fl oz Float the alcoholmeter in the distillate The ABV is the number on the scale where the liquid cuts the glass It should read between 90 and 93 ABV Check the temperature and adjust if needed 2 WATER DOWN YOUR DISTILLATE Place the distillate in a container that can hold 5 L 1 3 US Gal at least For each litre US qt of distillate at 90 93 AB...

Page 9: ...scharge into a drain or sink Add water to your boiler do not fill beyond the maximum level line on the boiler 2 Place the column and boiler lid assembly onto the boiler base Fasten the four clips that hold the lid onto the boiler Check the sealing gasket is sitting firmly onto the boiler with no gaps 3 Connect the power to the boiler The water will take about 80 minutes to heat to boiling temperat...

Page 10: ...al boiler The 4 9 L 1 3 US Gal boiler has more tolerance and can be filled up to 8 L 2 1 US Gal Add 3 capfuls of Still Spirits Distilling Conditioner to the wash This stops excessive foaming in the boiler Add ceramic boil enhancers in your boiler Re distil the bad spirit Spirit has a strong unpleasant smell described as paint thinner hospital burnt nail polish Distillate coming out of the Turbo 50...

Page 11: ...rink 50 ABV If the spirit has suspended particles leave it to sit for a few days and decant it off into another bottle once sediment has settled Fluctuating temperatures while distilling This may be caused by inconsistent water flow pressure or others using water outlets taps in the house It may be caused by frothing of the wash up the column Adjust water flow by opening closing the water flow con...

Page 12: ... made of silica Part A which charges floating particles and chitosan Part B attracts all particles with its opposite charges to eventually make them all settle on the bottom of the fermenter The saddles in the column provide a large surface area to maximise the contact between the liquid and vapour flows in the column which accelerate the refluxing action The Turbo 500 has been carefully engineere...

Page 13: ...imum legal limits for methanol in spirits for commercial sale HOW HOT DOES THE BOILER GET The liquid inside the boiler will get as hot as its boiling point ie 100 C 212 F for water 78 2 C 173 F for alcohol As the wash contains a mix of water and alcohol the temperature the wash boils at rises as the alcohol is driven off You need to boil the wash to convert the alcohol to steam so you can extract ...

Page 14: ... washing the saddles every 5 to 10 distillations by rinsing the column with water For a thorough clean every 20 distillations or so rinse your column with a citric acid mix 2 tsp citric acid to 1 L 1 US qt water then flush with water 2 or 3 times to get rid of the acid Alternatively you can unpack your column and soak your saddles in citric acid mix before rinsing them and placing them back into t...

Page 15: ...is the further down the hydrometer sinks Additives such as flavouring and liquid glucose will distort the alcoholmeter readings Take good care of your hydrometer as it is very fragile Hydrometers are usually calibrated at a temperature of 20 C 68 F Do not immerse your hydrometer in liquids warmer than 40 C 104 F or it will melt the wax inside and damage your hydrometer irreversibly CONGENERS The n...

Page 16: ...thout the need to pay duty or to hold a permit Always check with car manufacturers as to the level you can add The USA authorities have recently allowed distillation for fuel alcohol and you can get a permit from the Federal Government WARRANTY Bevie warrants the Turbo 500 for a 36 month period against any manufacturer faults or defects from the date of purchase To make a warranty claim please con...

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