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HOW MUCH ALCOHOL WILL I GET?

With a 6 kg (13 lb) sugar, Turbo Classic Yeast wash, you 

will get approx 3.2-3.5 L (108-118 US fl oz) of 93% ABV 

alcohol, that’s the equivalent of 7-8 L (1.8-2 US Gal) of 

40% ABV spirit.
 

WHAT’S IN THE DISTILLATE?

The distillate obtained with the Turbo 500 Distillation 

System is usually composed of 93% alcohol and 

6.9% water. The 0.1% left is a mixture of different 

compounds, called congeners, responsible for good  

and bad flavours. 

Most of this 0.1% comes out in the first 300 ml  

(10 US fl oz) of the distillate; this is called the ‘heads’ 

and contains acetaldehydes and ethyl acetate. It has 

a distinctive smell: ‘fruity’, ‘nail polish’. Up to 500 ml 

(17 US fl oz) can be taken out if you are looking to make 

an outstanding clean, pure spirit, like vodka. However, 

taking the first 50 ml (2 US fl oz) out is sufficient for 

most applications.

The core of the distillate (500 ml (17 US fl oz) to the 

end) is very pure.

The Turbo 500 Distillation System doesn’t produce 

tails, like pot stills do and distillate will be very pure 

until the end.

CAN THE TURBO 500 BE USED AS A POT STILL?

We recommend using the Still Spirits Alembic 

Condenser and Dome Top sold separately, for better 

results. This consists of a copper dome and alembic 

condenser that fit onto your existing Turbo 500 Boiler. 

 

CAN I DISTIL TWO BATCHES IN A ROW?

The wash left inside the boiler after your first 

distillation is boiling hot. If you wish to run it again 

then carefully remove the very hot lid and add 5 L  

(1.3 US Gal) of cold water to the spent wash to cool 

quickly before emptying. 

 

CAN I GET A HIGHER ABV BY DOUBLE DISTILLING?

Double distilling will achieve very little with the  

Turbo 500 as it will not increase the ABV much.  

If using the Turbo 500 distillation system, the distillate 

will be already approx. 90-93% ABV, which is near the 

maximum ABV a home still can achieve. Double

 

or

 

triple distilling is used with pot stills to try to emulate 

the result of a Turbo 500. 

Note that the highest alcohol percentage possible 

is 95.6% ABV.

IS THERE ANY METHANOL PRODUCED?

The Turbo 500 Distillation System produces a highly 

pure spirit with 0.001% methanol on average, which is 

well below the maximum legal limits for methanol in 

spirits for commercial sale. 

HOW HOT DOES THE BOILER GET?

The liquid inside the boiler will get as hot as its 

boiling point, ie 100°C (212˚F) for water, 78.2°C (173˚F) 

for alcohol. As the wash contains a mix of water and 

alcohol the temperature the wash boils at rises as 

the alcohol is driven off. You need to boil the wash to 

convert the alcohol to steam so you can extract the 

alcohol from the wash.

 

WHAT IS THE MINIMUM VOLUME REQUIRED IN  

THE 30 L (8 US GAL) BOILER?

10 L (2.6 US Gal) is the minimum volume possible. 

Although optimum performance is attained when the 

Turbo 500 Distillation System is full.

 

WHY DO I NEED TO USE CERAMIC BOIL ENHANCERS?

The reusable ceramic boil enhancers should be added 

in the boiler before distilling to avoid surge boiling.

Stainless steel saddles do the same.

 

WHAT IS THE DISTILLING CONDITIONER? 

Distilling Conditioner is an anti-foaming product, made 

of silicones and is suitable for human consumption. 

This reduces the chance of foaming in the boiler and 

promotes optimum distillation conditions. 

The wash can froth when boiling (this may be due to 

the presence of residual sugar not entirely fermented, 

or a wash not cleared). Froth can enter the column 

and disrupt the reflux action, reduce alcohol quality 

and disrupt temperature control. To help prevent 

foaming we recommend adding 3 capfuls of Still Spirits 

Distilling Conditioner to the 30 L (8 US Gal) boiler.

 

WHY IS IT IMPORTANT TO CONTROL THE WATER 

OUTLET TEMPERATURE?

Controlling the water outlet temperature is the key 

user control of the Turbo 500 Distillation System 

process. The development work on the Turbo 500 

showed an ideal water outlet range of 55-65°C  

(131-150°F). This can be reduced as low as 50°C (122°F), 

which will slow the alcohol production rate.  

The outlet temperature can be increased to as high as 

65°C (150°F), which will make the alcohol flow faster, 

but at slightly lower strength and purity.

As a general rule, running the still between 60-65°C 

(140-150°F) will produce alcohol faster but at a slightly 

lower strength and quality, while running the still 

between 55-60°C (131-140°F) will provide you with 

optimum quality but it will take a bit longer.

The higher the flow rate, the cooler the condenser and

 

the slower the distillate will flow. 

The lower the flow rate, the hotter the condenser and 

the faster the distillate will flow.
 

Summary of Contents for TURBO 500

Page 1: ...pirit of up to 93 ABV and extract 95 of the alcohol in your wash This extremely pure neutral spirit is the perfect base for all spirits and liqueurs but is essential for the delicate spirits like gin white rum and vodka MAKES UP TO 8 L 2 US GAL OF 40 ABV FROM A 23 L 6 US GAL WASH USING 6 KG 13 LB SUGAR AND 1 SACHET TURBO YEAST Instructions suitable for use with stainless steel and copper reflux co...

Page 2: ...fely it is important to read these instructions carefully and save them for future reference CONTENTS Sign up to the Still Spirits newsletter via the website so that we can provide you with information and updates Distillation System Safety P 3 Step 1 Days 1 6 Making the wash P 4 Step 2 Day 7 Preparing the Turbo 500 Distillation System P 5 6 Step 3 Day 7 Distilling the wash P 7 Step 4 Day 7 Diluti...

Page 3: ... spray foam dry powder carbon dioxide sand or dolomite Do not boil dry In the event the still is boiled dry reset the cut out button under the base of the still In the very unlikely event the electric cut out fails a fusible link gives an added protection This fuse will melt and cut the flow of power if the temperature exceeds a safe level It cannot be reset by the user and the boiler will need pr...

Page 4: ...stillation System The first step in making a high quality spirit is to produce a good clean wash It is recommended that you always use the Still Spirits Turbo Yeast Sugar and Carbon range with the Turbo 500 for best results from your still Regardless of the size of your boiler we recommend always making up to 20 25 L 5 6 US Gal wash at one time using Still Spirits Production Packs or by purchasing...

Page 5: ...ol tube white Ceramic boil enhancers 1 TRANSFER YOUR CLEARED WASH INTO THE TURBO 500 BOILER Place the boiler body on a firm level bench with the tap over the sink to avoid handling the hot boiler when emptying contents later on Do not point the tap to the front to avoid boiling liquid pouring out on you or a passer by if it gets knocked and breaks Using a syphon or 5 L 1 3 US Gal jug transfer the ...

Page 6: ... 5 BOILER Fit the Turbo 500 Condenser onto the Turbo 500 Boiler Check the Turbo 500 Condenser is full of saddles inside If the column is empty you will need to add copper saddles first followed by the stainless steel saddles packed in the column then follow the next step Note You may have a handful of saddles left which cannot fit in the condenser this is normal Holding the condenser upside down u...

Page 7: ...se the boiler of all wash and debris being careful to retain the ceramic boil enhancers for the next distillation run Run water through the condenser to rinse the saddles every 5 to 10 distillations Replace saddles if the distillate starts to taste earthy Distilling takes about 5 hours from start to finish Please ensure you can give your full attention to operating the Turbo 500 Distillation Syste...

Page 8: ...e of your distillate in the trial jar approx 200 ml 7 US fl oz Float the alcoholmeter in the distillate The ABV is the number on the scale where the liquid cuts the glass It should read between 90 and 93 ABV Check the temperature and adjust if needed 2 WATER DOWN YOUR DISTILLATE Place the distillate in a container that can hold 5 L 1 3 US Gal at least For each litre US qt of distillate at 90 93 AB...

Page 9: ...scharge into a drain or sink Add water to your boiler do not fill beyond the maximum level line on the boiler 2 Place the column and boiler lid assembly onto the boiler base Fasten the four clips that hold the lid onto the boiler Check the sealing gasket is sitting firmly onto the boiler with no gaps 3 Connect the power to the boiler The water will take about 80 minutes to heat to boiling temperat...

Page 10: ...al boiler The 4 9 L 1 3 US Gal boiler has more tolerance and can be filled up to 8 L 2 1 US Gal Add 3 capfuls of Still Spirits Distilling Conditioner to the wash This stops excessive foaming in the boiler Add ceramic boil enhancers in your boiler Re distil the bad spirit Spirit has a strong unpleasant smell described as paint thinner hospital burnt nail polish Distillate coming out of the Turbo 50...

Page 11: ...rink 50 ABV If the spirit has suspended particles leave it to sit for a few days and decant it off into another bottle once sediment has settled Fluctuating temperatures while distilling This may be caused by inconsistent water flow pressure or others using water outlets taps in the house It may be caused by frothing of the wash up the column Adjust water flow by opening closing the water flow con...

Page 12: ... made of silica Part A which charges floating particles and chitosan Part B attracts all particles with its opposite charges to eventually make them all settle on the bottom of the fermenter The saddles in the column provide a large surface area to maximise the contact between the liquid and vapour flows in the column which accelerate the refluxing action The Turbo 500 has been carefully engineere...

Page 13: ...imum legal limits for methanol in spirits for commercial sale HOW HOT DOES THE BOILER GET The liquid inside the boiler will get as hot as its boiling point ie 100 C 212 F for water 78 2 C 173 F for alcohol As the wash contains a mix of water and alcohol the temperature the wash boils at rises as the alcohol is driven off You need to boil the wash to convert the alcohol to steam so you can extract ...

Page 14: ... washing the saddles every 5 to 10 distillations by rinsing the column with water For a thorough clean every 20 distillations or so rinse your column with a citric acid mix 2 tsp citric acid to 1 L 1 US qt water then flush with water 2 or 3 times to get rid of the acid Alternatively you can unpack your column and soak your saddles in citric acid mix before rinsing them and placing them back into t...

Page 15: ...is the further down the hydrometer sinks Additives such as flavouring and liquid glucose will distort the alcoholmeter readings Take good care of your hydrometer as it is very fragile Hydrometers are usually calibrated at a temperature of 20 C 68 F Do not immerse your hydrometer in liquids warmer than 40 C 104 F or it will melt the wax inside and damage your hydrometer irreversibly CONGENERS The n...

Page 16: ...thout the need to pay duty or to hold a permit Always check with car manufacturers as to the level you can add The USA authorities have recently allowed distillation for fuel alcohol and you can get a permit from the Federal Government WARRANTY Bevie warrants the Turbo 500 for a 36 month period against any manufacturer faults or defects from the date of purchase To make a warranty claim please con...

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