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15

ACTIVATED CARBON

Activated carbon is prepared in a manner which causes 

the carbon crystals to become porous and develop 

a very large surface area. One gram of activated 

carbon may have 500–1,500 m2 (5,382-16,146 ft2) of 

internal surface area. This large surface area and the 

many internal pores in the carbon are able to adsorb 

many different chemical compounds including those 

which cause unwanted flavours in your spirit. The 

adsorption process is very complex and depends on 

concentrations, molecular weight etc.

It can be added directly in your wash, or used for 

filtering the distillate. In the case of alcoholic spirit 

the process works best if the alcohol concentration is 

50% or less. This is why we recommend adjusting the 

alcohol level before purification. Activated carbon must 

be soaked or rinsed with clean water just before using 

to get rid of mineral salts and dust. 

ALCOHOL (OR ETHANOL)

Most commonly used to describe ethanol, the type 

of alcohol in wine, beer, spirits and other alcoholic 

beverages. It is a chemical with the formula C2H5OH.

ALCOHOL PURITY

Alcohol purity describes the strength of the alcohol 

produced by distillation; it is measured in percentage of 

alcohol by volume, or % ABV. The Turbo 500 Distillation 

System delivers 90 to 93% ABV alcohol, when following 

the recipes and set up described in this booklet.

ALCOHOL YIELD

Alcohol yield describes the effectiveness of alcohol 

extraction from the wash. The higher the yield the 

less alcohol is left behind in the boiler. With care and 

attention to wash clearing and the distillation process, 

you can expect to recover 95% or more of the alcohol 

fermented in the wash.

The purity and yield of the alcohol will vary depending 

on factors such as;

• 

The type of sugar you ferment

• 

The choice of yeast used

• 

How well the wash is cleared

• 

What distillation system is used

ALCOMETER & HYDROMETER

An Alcometer is one type of hydrometer. Hydrometers 

are used to measure the relative density of a liquid. 

The lighter the liquid the further down the hydrometer 

floats.  

The hydrometer is used to monitor wash fermentation, 

it tells how much sugar has been transformed into 

alcohol (alcohol is lighter than a sugar solution). 

Alcometers are used to measure the percentage of 

alcohol in your spirit. Alcohol is thinner than water so 

the higher in strength the alcohol is, the further down 

the hydrometer sinks. Additives such as flavouring and 

liquid glucose will distort the alcoholmeter readings. 

Take good care of your hydrometer as it is very fragile. 

Hydrometers are usually calibrated at a temperature of 

20°C (68°F). 

Do not immerse your hydrometer in liquids warmer 

than 40°C (104°F) or it will melt the wax inside and 

damage your hydrometer irreversibly.

CONGENERS

The name given to all compounds in the distillate, 

other than water and alcohol. 

DISTILLATE 

The concentrated liquid that condenses from a  

distillation process.

DISTILLATION

Method of separating two or more substances by 

heating the mixture to a temperature that is higher 

than the boiling point of one component and lower 

than the boiling point of the other component. 

The vapour of the lower boiling point component 

is captured and allowed to condense and is more 

concentrated compared to the original mixture. 

FERMENTATION

Conversion of carbohydrates (sugars) into alcohol and 

carbon dioxide by yeast.

HEADS

The name given to the first portion of distillate 

collected. They are composed of congeners which have 

a distinctive smell (‘fruity’, ‘nail polish’). 

METHANOL

An alcohol naturally produced during fermentation at 

very low level (0.0005%). Its chemical formula is CH3OH. 

Effects of methanol ingestion at high levels (0.5% and 

over), may include confusion, nausea, vomiting, visual 

problems and abdominal pain which if left untreated 

can result in stupor, coma and in the most severe 

cases death.

Problems occur across a broad range of countries, 

most prominent with common illegal trade where 

methanol has been added or the alcohol has been 

produced from unsuitable carbohydrate raw material.

The Turbo 500 Distillation System produces a highly 

pure spirit with 0.001% methanol on average, which 

is well below the maximum legal limits for methanol 

into spirits. It is worth noting that ethanol is used to 

dislodge methanol in the case of methanol poisoning as 

human cells will dislodge methanol in preference 

to ethanol.

SPIRIT

An alcohol beverage containing at least 20% ABV and 

with no added sugar.

TAILS

The name given to the last portion of distillate 

collected when using a pot still. They are composed 

of congeners, responsible for burnt ‘off’ flavours. The 

Turbo 500 Distillation System doesn’t produce tails.

WASH 

Fermented liquid containing alcohol which has been 

produced by yeast fermenting sugars.

YEASTS

Yeasts are microorganisms that convert sugar to  

produce alcohol and CO2 along with hundreds of trace  

by-products.

GLOSSARY

Summary of Contents for TURBO 500

Page 1: ...pirit of up to 93 ABV and extract 95 of the alcohol in your wash This extremely pure neutral spirit is the perfect base for all spirits and liqueurs but is essential for the delicate spirits like gin white rum and vodka MAKES UP TO 8 L 2 US GAL OF 40 ABV FROM A 23 L 6 US GAL WASH USING 6 KG 13 LB SUGAR AND 1 SACHET TURBO YEAST Instructions suitable for use with stainless steel and copper reflux co...

Page 2: ...fely it is important to read these instructions carefully and save them for future reference CONTENTS Sign up to the Still Spirits newsletter via the website so that we can provide you with information and updates Distillation System Safety P 3 Step 1 Days 1 6 Making the wash P 4 Step 2 Day 7 Preparing the Turbo 500 Distillation System P 5 6 Step 3 Day 7 Distilling the wash P 7 Step 4 Day 7 Diluti...

Page 3: ... spray foam dry powder carbon dioxide sand or dolomite Do not boil dry In the event the still is boiled dry reset the cut out button under the base of the still In the very unlikely event the electric cut out fails a fusible link gives an added protection This fuse will melt and cut the flow of power if the temperature exceeds a safe level It cannot be reset by the user and the boiler will need pr...

Page 4: ...stillation System The first step in making a high quality spirit is to produce a good clean wash It is recommended that you always use the Still Spirits Turbo Yeast Sugar and Carbon range with the Turbo 500 for best results from your still Regardless of the size of your boiler we recommend always making up to 20 25 L 5 6 US Gal wash at one time using Still Spirits Production Packs or by purchasing...

Page 5: ...ol tube white Ceramic boil enhancers 1 TRANSFER YOUR CLEARED WASH INTO THE TURBO 500 BOILER Place the boiler body on a firm level bench with the tap over the sink to avoid handling the hot boiler when emptying contents later on Do not point the tap to the front to avoid boiling liquid pouring out on you or a passer by if it gets knocked and breaks Using a syphon or 5 L 1 3 US Gal jug transfer the ...

Page 6: ... 5 BOILER Fit the Turbo 500 Condenser onto the Turbo 500 Boiler Check the Turbo 500 Condenser is full of saddles inside If the column is empty you will need to add copper saddles first followed by the stainless steel saddles packed in the column then follow the next step Note You may have a handful of saddles left which cannot fit in the condenser this is normal Holding the condenser upside down u...

Page 7: ...se the boiler of all wash and debris being careful to retain the ceramic boil enhancers for the next distillation run Run water through the condenser to rinse the saddles every 5 to 10 distillations Replace saddles if the distillate starts to taste earthy Distilling takes about 5 hours from start to finish Please ensure you can give your full attention to operating the Turbo 500 Distillation Syste...

Page 8: ...e of your distillate in the trial jar approx 200 ml 7 US fl oz Float the alcoholmeter in the distillate The ABV is the number on the scale where the liquid cuts the glass It should read between 90 and 93 ABV Check the temperature and adjust if needed 2 WATER DOWN YOUR DISTILLATE Place the distillate in a container that can hold 5 L 1 3 US Gal at least For each litre US qt of distillate at 90 93 AB...

Page 9: ...scharge into a drain or sink Add water to your boiler do not fill beyond the maximum level line on the boiler 2 Place the column and boiler lid assembly onto the boiler base Fasten the four clips that hold the lid onto the boiler Check the sealing gasket is sitting firmly onto the boiler with no gaps 3 Connect the power to the boiler The water will take about 80 minutes to heat to boiling temperat...

Page 10: ...al boiler The 4 9 L 1 3 US Gal boiler has more tolerance and can be filled up to 8 L 2 1 US Gal Add 3 capfuls of Still Spirits Distilling Conditioner to the wash This stops excessive foaming in the boiler Add ceramic boil enhancers in your boiler Re distil the bad spirit Spirit has a strong unpleasant smell described as paint thinner hospital burnt nail polish Distillate coming out of the Turbo 50...

Page 11: ...rink 50 ABV If the spirit has suspended particles leave it to sit for a few days and decant it off into another bottle once sediment has settled Fluctuating temperatures while distilling This may be caused by inconsistent water flow pressure or others using water outlets taps in the house It may be caused by frothing of the wash up the column Adjust water flow by opening closing the water flow con...

Page 12: ... made of silica Part A which charges floating particles and chitosan Part B attracts all particles with its opposite charges to eventually make them all settle on the bottom of the fermenter The saddles in the column provide a large surface area to maximise the contact between the liquid and vapour flows in the column which accelerate the refluxing action The Turbo 500 has been carefully engineere...

Page 13: ...imum legal limits for methanol in spirits for commercial sale HOW HOT DOES THE BOILER GET The liquid inside the boiler will get as hot as its boiling point ie 100 C 212 F for water 78 2 C 173 F for alcohol As the wash contains a mix of water and alcohol the temperature the wash boils at rises as the alcohol is driven off You need to boil the wash to convert the alcohol to steam so you can extract ...

Page 14: ... washing the saddles every 5 to 10 distillations by rinsing the column with water For a thorough clean every 20 distillations or so rinse your column with a citric acid mix 2 tsp citric acid to 1 L 1 US qt water then flush with water 2 or 3 times to get rid of the acid Alternatively you can unpack your column and soak your saddles in citric acid mix before rinsing them and placing them back into t...

Page 15: ...is the further down the hydrometer sinks Additives such as flavouring and liquid glucose will distort the alcoholmeter readings Take good care of your hydrometer as it is very fragile Hydrometers are usually calibrated at a temperature of 20 C 68 F Do not immerse your hydrometer in liquids warmer than 40 C 104 F or it will melt the wax inside and damage your hydrometer irreversibly CONGENERS The n...

Page 16: ...thout the need to pay duty or to hold a permit Always check with car manufacturers as to the level you can add The USA authorities have recently allowed distillation for fuel alcohol and you can get a permit from the Federal Government WARRANTY Bevie warrants the Turbo 500 for a 36 month period against any manufacturer faults or defects from the date of purchase To make a warranty claim please con...

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