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Still RX60-25, Original Instructions Manual

The "Still RX60-25" Original Instructions Manual is essential for operating this powerful forklift safely and efficiently. Available for free download, this comprehensive manual provides detailed instructions and guidelines. Get your copy of the manual from 88.208.23.73:8080 and unlock the full potential of your Still RX60-25.

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Table of contents

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Lithium-ion batteries "GGS Li-ion 80 V" 24.1 kWh and 60 kWh . . . . . . . . . . . . . . . . . . . 323
Display messages on the display-operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
Regulations for storing lithium-ion batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
Checking the battery charge status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
Charging the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
Replacing and transporting the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
General information on replacing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
Changing to a different battery type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
Converting to lithium-ion batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
Opening/closing the battery cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
Special notes for installing the lithium-ion battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
Replacing the battery using forklift truck or pallet truck . . . . . . . . . . . . . . . . . . . . . . . . . 338
Replacing the battery using a change frame (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . 341
Replacing the battery with the hydraulic battery carrier . . . . . . . . . . . . . . . . . . . . . . . . . 345
Transporting the lead-acid battery by crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
Transporting the lithium-ion battery by crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
Cleaning the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Cleaning the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Cleaning the electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
Cleaning load chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
Cleaning the windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
After cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
Transporting the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
Crane loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
Decommissioning and storing the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
Returning to service after decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368

5 Maintenance

Safety regulations for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
Working on the hydraulic equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
Working on the electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
Set values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
Lifting and jacking up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
Working at the front of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376

56338011803 EN - 02/2019 - 09

IX

www.

duma

-rent.com

Summary of Contents for RX60-25

Page 1: ...Original instructions Electric trucks RX60 25 RX60 25 600 RX60 25L RX60 25L 600 RX60 30 RX60 30L RX60 30L 600 RX60 35 6345 6346 6347 6348 6353 6354 6355 6356 56338011803 EN 02 2019 09 www duma rent com ...

Page 2: ...www duma rent com ...

Page 3: ...ustrial trucks is also available This guide provides information for handling industrial trucks Information on how to select suitable industrial trucks for a particular area of application Prerequisites for the safe operation of industrial trucks Information on the use of industrial trucks Information on transport initial commis sioning and storage of industrial trucks Internet address and QR code...

Page 4: ...www duma rent com ...

Page 5: ...temperatures below 10 C 14 Using working platforms 15 Information about the documentation 16 Documentation scope 16 Supplementary documentation 17 Issue date and topicality of the operating instructions 18 Copyright and trademark rights 18 Explanation of information symbols used 18 List of abbreviations 19 Definition of directions 21 Schematic views 21 Environmental considerations 23 Packaging 23 D...

Page 6: ...rds and countermeasures 44 Danger to employees 47 Safety tests 48 Regular safety inspection of the truck 48 Insulation testing 48 Safety regulations for handling consumables 50 Permissible consumables 50 Oils 50 Hydraulic fluid 51 Battery acid 52 Disposal of consumables 53 Emissions 54 3 Overviews General view 58 General view of driver s compartment 60 Shelves and cup holders 61 Operating devices a...

Page 7: ...he load measurement variant 95 Switching on 97 Switching on the key switch 97 Access authorisation with PIN code variant 99 Display operating unit 109 Indicators 109 Adjusting the displays 111 Symbols in the display 113 Setting the date or time 118 Resetting the daily kilometres and daily operating hours 118 Setting the language 119 Softkeys for operating various equipment variants 119 Blue Q effic...

Page 8: ...ock variant 159 Lifting 160 Lifting system variants 160 Types of lift mast 160 Lifting system operating devices 161 Multi lever lifting system 163 Controlling the lifting system using a double mini lever 164 Controlling the lifting system using a triple mini lever 165 Controlling the lifting system using a quadruple mini lever 166 Controlling the lifting system using the joystick 4Plus 167 Control...

Page 9: ... Controlling attachments using the quadruple mini lever and the 5th function 222 Controlling attachments using the Joystick 4Plus 224 Controlling attachments with Joystick 4Plus and the 5th function 226 Controlling the attachments with fingertip 228 Controlling attachments with fingertip and the 5th function 229 Clamp locking mechanism variant 231 Taking up a load using attachments 235 Auxiliary equ...

Page 10: ...4 Procedure if truck tips over 295 Emergency hammer 296 Emergency lowering 296 Emergency operation of the electric parking brake 298 Towing 299 Connecting and disconnecting the battery male connector 302 Connecting the battery male connector 302 Disconnecting the battery male connector 303 Handling the lead acid battery 304 Safety regulations for handling the battery 304 Maintaining the battery 30...

Page 11: ...acing the battery with the hydraulic battery carrier 345 Transporting the lead acid battery by crane 353 Transporting the lithium ion battery by crane 354 Cleaning the truck 355 Cleaning the truck 355 Cleaning the electrical system 357 Cleaning load chains 357 Cleaning the windows 358 After cleaning 358 Transporting the truck 360 Transport 360 Crane loading 362 Decommissioning 366 Decommissioning ...

Page 12: ...vicing the steering axle 397 Checking the battery 399 Checking the fuses 399 Replacing fuses 401 Checking the hydraulic oil level 403 Checking the hydraulic system for leak tightness 404 Lubricating the lift mast and roller track 405 Greasing the automatic tow coupling 405 Preserving operational readiness for cold store application 408 Replacing the heater filter mat 408 1000 hour maintenance yearl...

Page 13: ...DI datasheet for RX60 30 and RX60 35 430 VDI datasheet for RX60 30L and RX60 30L 600 434 Ergonomic dimensions 438 Information about the lead acid battery 439 Information about the lithium ion battery 441 Fuse assignment 442 Fuse assignment standard equipment 442 Fuse assignment equipment variants 443 56338011803 EN 02 2019 09 XI www duma rent com ...

Page 14: ...www duma rent com ...

Page 15: ...1 Foreword www duma rent com ...

Page 16: ...ining available time until the battery has to be recharged and displays this information The truck supports all functions of FleetMan ager 4 0 variant Brake system The brake system of the truck comprises three different brakes Service brake Regenerative brake Mechanically actuated parking brake Electrically actuated parking brake variant The service brake is based on a wear free oil immersed multi...

Page 17: ...sure peaks in the hydraulic system Drive Both front wheels of the STILL RX60 25 35 are driven by a maintenance free three phase drive in the front axle with 80 volt technology Lead acid batteries and lithium ion batteries that can be replaced from the side are avail able as a power supply source In both cases the trucks can be supplied as a cold store vari ant The driver can help to determine the ...

Page 18: ... different drive programmes The display operating unit monitors the truck functions including each individual cell in the lithium ion battery General The truck described in these operating instruc tions corresponds to the applicable standards and safety regulations If the truck is to be operated on public roads it must conform to the existing national regula tions for the country in which it is be...

Page 19: ...di cate that the truck complies with the standards and regulations valid at the time of marketing This is confirmed by the issued EC declaration of conformity The CE labelling is attached to the nameplate An independent structural change or addition to the truck can compromise safety thus invalidating the EC declaration of conformity The EC declaration of conformity must be carefully stored and mad...

Page 20: ...g Germany We declare that the Industrial truck according to these operating instructions Model according to these operating instructions conforms to the latest version of the Machinery Directive 2006 42 EC Personnel authorised to compile the technical documents See EC compliance declaration STILL GmbH 6 56338011803 EN 02 2019 09 www duma rent com ...

Page 21: ...Foreword 1 Your truck Accessories Key for key switch 2 pieces Key for cab variant Hexagon socket wrench for emergency lowering Battery replacement frame 56338011803 EN 02 2019 09 7 www duma rent com ...

Page 22: ...VICE DANGER Regelmäßige Prüfung FEM 4 004 nach nationalen Vorschriften basierend auf den EG Richtlinien 95 63 EG 99 92 EG 2001 45 EG Die Prüfplakette ersetzt nicht das Prüfprotokoll Nächste Prüfung 56344391019 Mitglied der Fédération Européene de la Manutention STILL GmbH Hamburg 20xx Type Modèle Typ Serial no No de série Serien Nr year année Baujahr Rated capacity Capacité nominale Nenn Tragfähig...

Page 23: ... Decal information Lifting gear attachment point 15 Decal information Lifting gear attachment point 16 Decal information Hydraulic oil tank 17 Decal information FEM audit 18 Manufacturer s label text 19 Manufacturer s label text 20 Decal information Ceiling sensor next to the display operating unit 21 Nameplate for conversion to lithium ion batteries 22 Manufacturer s label text 23 Decal informati...

Page 24: ... kg 7 Ballast weight in kg 8 Address of manufacturer 9 Refer to the technical data listed in these operating instructions for more detailed information 10 CE labelling 11 Nominal drive power in kW 12 Battery voltage in V 13 Rated capacity in kg Nameplate The truck can be identified from the informa tion on the nameplate The information for the battery weights 5 6 and the ballast weight 7 only appli...

Page 25: ...Energy Capacity equivalent Weight P N B P N SN Custumer order no Still order no Date Made in Germany Safety Advices for Lithium Ion Batteries Do not crush Do not heat or incinerate Do not short circuit Do not dismantle Do not immerse in any liquid it may vent or rupture 9 3 4 5 1 2 6 7 8 Nameplate of a lithium ion battery 1 Manufacturer 2 Technology 3 Transportation notes 4 General operating notes...

Page 26: ... for purposes other than those specified in the operating instruc tions the approval of the manufacturer and if applicable the relevant regulatory authorities must be obtained beforehand to prevent haz ards The maximum load to be lifted is specified on the capacity rating plate load diagram and must not be exceeded see also the chapter entitled Before picking up a load Proper use during towing This ...

Page 27: ...acking or unstacking is not permissible on inclined surfaces or ramps Place of use The truck can be used both outside and in buildings Operation on public roads is only permitted if the StVZO German Road Traffic Licensing Regulations equipment variant is installed If the truck is to be operated on public roads the truck must conform to the national regula tions for the country in which it is being ...

Page 28: ... of below 10 C only park the truck for short periods of time The operating company must ensure suitable fire protection for the relevant application in the truck s surroundings Depending on the application additional fire protection must be provided on the truck If in doubt contact the relevant authorities NOTE Please observe the definition of the following responsible person operating company Parkin...

Page 29: ...orms is regulated by na tional law The use of working platforms is only permitted by virtue of the jurisdiction in the country of use Observe national legislation Before using working platforms consult the national regulatory authorities 56338011803 EN 02 2019 09 15 www duma rent com ...

Page 30: ...ments UPA are documented in separate operating instructions If you have any questions please contact your authorised service centre Enter the production number and year of manufacture from the nameplate in the space provided Production number Year of manufacture Please quote the production number in all technical enquiries Each truck comes with a set of operating instructions These instructions mu...

Page 31: ...ct the authorised service centre Supplementary documentation This industrial truck can be fitted with un planned equipment UPA that deviates from the standard equipment and or the variants The UPA may be for example Special sensors Special attachments Towing devices Customised attachments In this case the industrial truck has additional documentation This may be in the form of an insert or separate...

Page 32: ...annot be asserted Please contact your authorised service centre for technical support relating to your truck Copyright and trademark rights These instructions must not be reproduced translated or made accessible to third par ties including as excerpts except with the express written approval of the manufacturer Explanation of information symbols used DANGER Indicates procedures that must be strict...

Page 33: ...enossenschaftlicher Grundsatz German principles and test specifications for occupational health and safety BGR Berufsgenossenschaftliche Regel German rules and recommendations for occupational health and safety DGUV Berufsgenossenschaftliche Vorschrift German accident prevention regulations CE Communauté Européenne Confirms conformity with product specific European directives CE mark CEE Commission o...

Page 34: ...K Maximum workplace concentration Maximum permissible air concentrations of a substance at the workplace Max Maximum Highest value of an amount Min Minimum Lowest value of an amount PIN Personal Identification Number Personal identification number PPE Personal protective equipment SE Super Elastic Superelastic tyres solid rubber tyres SIT Snap In Tyre Tyres for simplified assembly without loose rim p...

Page 35: ... Schematic views 6210_003 062 View of functions and operations This documentation explains the usually sequential chain of certain functions or oper ations Schematic diagrams of a counterbal ance truck are used to illustrate these proce dures NOTE These schematic diagrams are not represen tative of the structural state of the documented truck The diagrams are used solely for the purpose of clarify...

Page 36: ...uses and values in the display of the display operating unit are examples and partly dependent on the truck equipment As a result the displays shown of the actual operating statuses and values can vary Information that is not relevant for descriptions is not shown 22 56338011803 EN 02 2019 09 www duma rent com ...

Page 37: ...ter delivery of the truck Disposal of components and batteries The truck is composed of different materials If components or batteries need to be replaced and disposed of they must be disposed of treated or recycled in accordance with regional and national regulations NOTE The documentation provided by the battery manufacturer must be observed when dispo sing of batteries ENVIRONMENT NOTE We recom...

Page 38: ...1 Foreword Environmental considerations 24 56338011803 EN 02 2019 09 www duma rent com ...

Page 39: ...2 Safety www duma rent com ...

Page 40: ...rson who fulfils the following requirements A completed vocational qualification that demonstrably proves their professional expertise This proof should consist of a vocational qualification or a similar document Professional experience indicating that the qualified person has gained practical experience of industrial trucks over a proven period during their career During this time this person has bec...

Page 41: ...accordance with BGG General Employers Liability Insurance Association Act 925 Observe the national regulations for your country Driver rights duties and rules of be haviour The driver must be trained in his rights and duties The driver must be granted the required rights The driver must wear protective equipment protection suit safety footwear safety helmet industrial goggles and gloves that is ap...

Page 42: ...io ned substances are not permitted to perform work of any kind on or with the truck Prohibition of use by unauthorised persons The driver is responsible for the truck during working hours He must not allow unautho rised persons to operate the truck When leaving the truck the driver must secure it against unauthorised use e g by pulling out the key 28 56338011803 EN 02 2019 09 www duma rent com ...

Page 43: ...In many cases company premises are restricted public traffic areas NOTE The business liability insurance should be reviewed to ensure that in the event of any damage caused in restricted public traffic areas there is insurance cover for the truck in respect of third parties 56338011803 EN 02 2019 09 29 www duma rent com ...

Page 44: ...ical loads Do not climb on the battery Avoid impacts Do not open the battery Never short circuit the battery connectors Do not connect the battery with the polarity reversed Product specific dangers of the 24 1 kWh 60 kWh lithium ion battery WARNING Risk of burns due to hot surfaces The battery has an integrated brake resistor that can heat up to over 100 C during operation It can take several hour...

Page 45: ... cracking As a result the electrolyte fluid may leak out the electrode material may react with moisture water or battery discharge a fire or an explosion can occur depending on the surrounding circumstances Touching live components can lead to an electric shock which can have thermal or paralysing effects The latter can cause ven tricular fibrillation cardiac arrest or respiratory paralysis leading t...

Page 46: ...of responsible persons in the section entitled Driver please observe the following The driver must be instructed in how to operate the lithium ion battery Only instructed drivers may drive these trucks Procedure in the event of a fire Damaged lithium ion batteries pose an in creased fire hazard In the event of a fire large quantities of water are the best option to cool the battery Evacuate the locat...

Page 47: ...ult in accidents Any modifications that adversely affect the stability the load capacity or the circumferen tial view of the truck require written approval from the manufacturer The following components may only be modified with prior written approval from the manufacturer Brakes Steering Operating devices Safety systems Equipment variants Attachments The truck may only be converted with written app...

Page 48: ...vent gas from escaping Do not drill any holes in the battery hood DANGER Risk of accident from additional holes in the battery hood The rigidity of the battery hood is impaired and the battery hood can break The driver s seat may collapse into the battery hood which could cause the driver to perform uncontrolled steering and driving manoeuvres Do not drill any holes in the battery hood DANGER Risk...

Page 49: ...ards and directives valid at the time that modifications are made Decal information with the following data must be permanently affixed to the truck so that it is clearly visible Type of modification Date of modification Name and address of the company that carried out the modification Changes to the overhead guard and roof loads DANGER In the event of the overhead guard failing due to a falling load o...

Page 50: ... features of the truck and thus impair active and or passive driving safety We recommend that you obtain approval from the manufacturer and if necessary from the relevant regulatory authorities before installing such parts The manufacturer accepts no liability for any da mage caused by the use of non original parts and accessories without approval Damage defects and misuse of safety systems Damage...

Page 51: ... the manufacturer Excessive tyre wear Tyres of inferior quality Changing rim wheel parts Combining rim wheel parts from different manufacturers The following rules must be observed to ensure stability Only use tyres with equal and permitted levels of wear on the same axle Only use wheels and tyres of the same type on the same axle e g only superelastic tyres Only use wheels and tyres approved by t...

Page 52: ...rdingly Contact the authorised service centre on this matter Medical equipment WARNING Electromagnetic interference may occur on medical devices Only use equipment that is sufficiently protected against electromagnetic interference Medical equipment such as pacemakers or hearing aids may not work properly when the truck is in operation Ask your doctor or the manufacturer of the medical equipment to...

Page 53: ...ures over 80 C and heavy contamination Damaged or defective gas springs must be changed immediately Contact the authorised service centre WARNING Accumulators are under high pressure Improper installation of an accumulator results in an elevated risk of injury Before starting work on the accumulator it must be depressurised Contact the authorised service centre Length of the fork arms DANGER Risk ...

Page 54: ...s for safe operation picked up These other loading units then fall over when the load is raised For help with selecting the correct fork arms contact the authorised service centre 40 56338011803 EN 02 2019 09 www duma rent com ...

Page 55: ...reakdown etc WARNING All persons that are in the vicinity of the truck must be instructed regarding these risks that arise through use of the truck In addition we draw attention to the safety regulati ons in these operating instructions Risks can include Escape of consumables due to leakages rupture of lines and containers etc Risk of accident when driving over difficult ground such as gradients sm...

Page 56: ...on and losing stability can never be excluded The loss of stability can be avoided or min imised by the following actions Always secure the load against slipping e g by lashing Always transport unstable loads in suitable containers Always drive slowly when cornering Drive with the load lowered Even with sideshifts align the load as centrally as possible with the truck and transport in this positio...

Page 57: ... truck is used in a manner that falls outside the scope of normal use and in cases where the driver is not certain that he can use the truck correctly and without the risk of acci dents 56338011803 EN 02 2019 09 43 www duma rent com ...

Page 58: ...thorised persons O Truck not in a safe condition Recurrent testing and rectification of defects O German Ordinance on Industrial Safety and Health BetrSichV Risk of falling when using working platforms Compliance with national regulations different national laws O German Ordinance on Industrial Safety and Health BetrSichV and employer s liability insurance associations Impaired visibility due to lo...

Page 59: ...otection law ArbSchG Impermissible usage improper usage Note the German Ordinance on Industrial Safety and Health BetrSichV the operating instructions and the German Engineering Federation VDMA rules O When fuelling a Diesel Note the German Ordinance on Industrial Safety and Health BetrSichV the operating instructions and the German Engineering Federation VDMA rules O b LPG Note German Social Acci...

Page 60: ...Safety and Health BetrSichV employers liability insurance association regulation 104 and the operating instructions O German Ordinance on Industrial Safety and Health BetrSichV and employers liability insurance association regulation 104 With driverless transport systems Roadway quality inadequate Clean clear driveways O German Ordinance on Industrial Safety and Health BetrSichV Load carrier incor...

Page 61: ...sessment At tachments possess their own CE labelling and likewise are not included for that reason The operating company must however select the type and equipment of the trucks so as to com ply with the local provisions for deployment The result must be documented 6 Arb SchG In the case of truck applications involv ing similar hazard situations the results may be summarised This overview see chap...

Page 62: ...tion date is indicated by an adhe sive label on the truck Arrange for the service centre to perform periodic safety inspections on the truck Observe guidelines for checks carried out on the truck in accordance with FEM 4 004 The operator is responsible for ensuring any defects are remedied without delay Contact your service centre NOTE Observe the national regulations for your country Insulation t...

Page 63: ...ended test voltage Measurements Nominal voltage UBatt Test values 50 VDC 24 volts 1200 Ω 100 VDC 48 volts 2400 Ω Battery 100 VDC Batt Batt Battery tray 80 volts 4000 Ω Test values for the entire truck Nominal voltage Test voltage Test values for new trucks Minimum values over the duration of the service life 24 volts 50 VDC Min 50 kΩ 24 kΩ 48 volts 100 VDC Min 100 kΩ 48 kΩ 80 volts 100 VDC Min 200...

Page 64: ...s that are necessary for operation see Chapter Maintenance data table P 5 386 Oils DANGER Oils are flammable Follow the statutory regulations Do not allow oils to come into contact with hot engine parts No smoking fires or naked flames DANGER Oils are toxic Avoid contact and consumption If vapour or fumes are inhaled move to fresh air immediately In the event of contact with the eyes rinse thoroughly...

Page 65: ...y with oil binding agents and disposed of according to the regulations ENVIRONMENT NOTE Oil is a water polluting substance Always store oil in containers that comply with the applicable regulations Avoid spilling oils Spilt oil should be removed immediately with oil binding agents and disposed of according to the regulations Dispose of old oils according to the regula tions Hydraulic fluid WARNING ...

Page 66: ...ate personal protective equipment e g protective gloves industrial goggles skin protection and skin care products ENVIRONMENT NOTE Hydraulic fluid is a water polluting substance Always store hydraulic fluid in containers that comply with regulations Avoid spills Spilt hydraulic fluid should be removed immediately with oil binding agents and disposed of according to the regulations Dispose of old hydr...

Page 67: ...atutory regulations ENVIRONMENT NOTE Dispose of used battery acid in line with the applicable regulations Disposal of consumables ENVIRONMENT NOTE Materials that accumulate during repair maintenance and cleaning must be collected properly and disposed of in accordance with the national regulations for the country in which the truck is being used Work must only be carried out in areas designated fo...

Page 68: ...surement uncertainty KpA 70 0 dB A 4 dB A The values were determined in the test cycle on an identical machine from the weighted values for operating statuses and idling Time proportions Lifting 18 Idling 58 Driving 24 However the indicated noise levels at the truck cannot be used to determine the noise emissions at workplaces according to the most recent version of Directive 2003 10 EC daily pers...

Page 69: ...Tests have indicated that the amplitude of the hand and arm vibrations on the steering wheel or the operating devices in trucks is less than 2 5 m s2 There are therefore no measure ment guidelines for these measurements The individual vibration load on the driver over the course of a working day must be determined by the operating company in accordance with Directive 2002 44 EC at the actual place...

Page 70: ...ufficient ventilation in working areas that are entirely or partially enclosed Keep away from open flames and flying sparks Do not smoke Observe the instructions in the chapter entitled Safety regulations when handling the battery Radiation According to the guide lines DIN EN 62471 2009 03 VDE 0837 471 2009 03 the STILL Safety Light variant is assigned to risk group 2 due to its photobiological hazar...

Page 71: ...3 Overviews www duma rent com ...

Page 72: ...321_003 073_V2 5 6 7 8 9 1 2 3 4 1 Lift mast 2 Overhead guard 3 Driver s compartment 4 Traction electronics 5 Steering axle 6 Battery 7 Drive axle with traction motor 8 Fork carriage 9 Fork arms 58 56338011803 EN 02 2019 09 www duma rent com ...

Page 73: ...Overviews 3 General view 56338011803 EN 02 2019 09 59 www duma rent com ...

Page 74: ...ews General view of driver s compartment General view of driver s compartment 8 9 6 7 2 0 1 3 5 75 h 2 234 7 12 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 6321_003 132_V3 60 56338011803 EN 02 2019 09 www duma rent com ...

Page 75: ...rom the equipment shown 7321_003 125 1 2 3 Shelves and cup holders WARNING Objects may fall into the footwell and obstruct the pedals which poses a risk of accident Objects to be stored must be of the correct size so that they cannot fall from the shelf 1 or out of the cup holder 2 Objects that fall into the footwell during travel as a result of steering or braking may slip between the pedals 3 an...

Page 76: ...ital 17 Not assigned 18 Rotating beacon display 19 Interior light display 20 Rear window heating display 21 Softkey for interior light rotating beacon 22 Softkey for rear window heating 23 Menu change button 24 Lighting button 25 Blue Q button 26 Rear window wiper button NOTE The Softkeys 5 21 22 and the correspon ding indicators 6 7 18 19 20 are assigned according to the auxiliary equipment insta...

Page 77: ...attery display The lithium ion battery display is located on the side of the battery tray In addition to the display operating unit it also shows the charging status and information relating to the lithium ion battery Refer to the chapter entitled Display in the operating instructions of the battery manufacturer BMZ 56338011803 EN 02 2019 09 63 www duma rent com ...

Page 78: ...ions of the operating devices are available for operating the truck s hydraulic and traction functions The truck can be equipped with the following operating devices Multiple lever Double mini lever Triple mini lever Quadruple mini lever Joystick 4Plus Fingertip Mini console 64 56338011803 EN 02 2019 09 www duma rent com ...

Page 79: ...er 3 Operating lever for attachment variant 4 Operating lever for attachments with 5th function variant 5 5th function function switch variant 6 Drive direction switch NOTE In the dual pedal version variant the truck is equipped with a signal horn button instead of the drive direction switch 56338011803 EN 02 2019 09 65 www duma rent com ...

Page 80: ... 4 Drive direction turn indicator cross lever 5 Function key 5th function 6 Attachments cross lever 7 Emergency stop switch 8 Signal horn button NOTE Depending on the specification various electric attachment parts can be controlled via function keys 2 and 3 Changes must only be made by the authorised service centre 66 56338011803 EN 02 2019 09 www duma rent com ...

Page 81: ...ator cross lever 5 Function key 5th function 6 Auxiliary hydraulics 1 operating lever 7 Auxiliary hydraulics 2 operating lever 8 Emergency stop switch 9 Signal horn button NOTE Depending on the specification various electric attachment parts can be controlled via function keys 2 and 3 Changes must only be made by the authorised service centre 56338011803 EN 02 2019 09 67 www duma rent com ...

Page 82: ...ction turn indicator cross lever 6 Function key 5th function 7 Auxiliary hydraulics 1 operating lever 8 Auxiliary hydraulics 2 operating lever 9 Emergency stop switch 10 Signal horn button NOTE Depending on the specification various electric attachment parts can be controlled via function keys 3 and 4 Changes must only be made by the authorised service centre 68 56338011803 EN 02 2019 09 www duma r...

Page 83: ...ydraulic functions 3 Pictograms for the 5th hydraulic function and the clamp locking mechanism variant 4 Pictograms for the 3rd 4th hydraulic functions 5 LED for clamp locking mechanism variant 6 Slider for the 4th hydraulic function e g reach frame forwards backwards 7 Vertical rocker button for the drive direction 8 Shift key F 9 Signal horn button 56338011803 EN 02 2019 09 69 www duma rent com ...

Page 84: ...ndicator button 6 Button for 5th function 7 Emergency stop switch 8 Attachments operating lever 9 Attachments operating lever 10 Tilt operating lever 11 Lift lower operating lever 12 Travel direction switch NOTE Depending on the specification various electric attachment parts can be controlled via function keys 1 and 2 Changes must only be made by the authorised service centre 70 56338011803 EN 02 ...

Page 85: ...s and display elements 7311_003 056 1 2 1 Travel direction switch 2 Direction indicator switch Mini console The mini console is located on the steering column below the steering wheel 56338011803 EN 02 2019 09 71 www duma rent com ...

Page 86: ...3 Overviews Operating devices and display elements 72 56338011803 EN 02 2019 09 www duma rent com ...

Page 87: ...4 Operation www duma rent com ...

Page 88: ...ly use The components that must be checked and their check points are listed in the following table If damage or other defects are identified on the truck or the attachment variant during the following inspections the truck must not be used until it has been properly repaired Da mage or other defects must be reported to the supervisor or the responsible fleet manager immediately so that repairs by t...

Page 89: ...nufacturer are fitted In the event of uneven tyre wear replace both tyres Observe the safety regulations in the section entitled Tyres Axle Make sure that no consumables are escaping from the axle Overhead guard guard grille variant Perform a visual inspection for integrity Check for secure mounting Steps Make sure they are clean free of ice not slippery Panes of glass variant Perform a visual insp...

Page 90: ...egible Replace damaged or missing adhesive labels in accordance with the section entitled Labelling points Driver s seat seat belt Check the integrity and function Lighting warning units Check the integrity and function Antistatic belt 3 corona electrode 4 See the following illustration Perform a visual inspection for integrity Ensure cleanliness Make sure that the antistatic belt 3 is still long ...

Page 91: ...ARNING Risk of injury when jumping out of the truck If your clothing or jewellery e g watch ring etc become stuck on a component while you are jumping out of the truck this can lead to serious injuries e g from falling loss of fingers etc It is forbidden to jump out of the truck Do not jump out of the truck Do not wear jewellery at work Do not wear loose fitting workwear CAUTION Components may becom...

Page 92: ...out of the truck right foot first Adjusting the MSG 65 MSG 75 driver s seat DANGER There is a risk of accident if the seat or seat backrest shifts suddenly which could cause the driver to move in an uncontrolled manner This may result in unintentional actuation of the steering or operating devices and thus cause the truck or load to move in an uncontrolled fashion Do not adjust the seat or seat bac...

Page 93: ...4_003 006 1 Moving the driver s seat Lift and hold the lever 1 Push the driver s seat into the desired position Release the lever Ensure that the driver s seat is securely engaged 7094_003 008 2 Adjusting the seat backrest Do not put pressure on the seat backrest while engaging it Lift and hold the lever 2 Push the seat backrest into the desired position Release the lever Ensure that the seat back...

Page 94: ...ic air suspension that is activated using an electric switch instead of the lever 3 Fully extend the weight adjusting lever 3 Pump it up or down to set the driver s weight Return the weight adjusting lever to the central initial position before each new lift audible click Fully fold in the weight adjusting lever once adjustment is complete NOTE The driver s weight has been selected cor rectly when...

Page 95: ... convex support cushion into the upper or lower part of the backrest Turn the turning knob 5 up or down until the lumbar support is in the desired position 6321_003 040 6 Adjusting the backrest extension variant Adjust the backrest extension 6 by pulling it out or pushing it into the desired position To remove the backrest extension move it past the end stop by jolting it upwards 56338011803 EN 02...

Page 96: ...tips over This risk of injury can be reduced through the combined use of the restraint system and the seat belt In addition the seat belt protects against the consequences of rear end collisions and falling off a ramp We therefore recommend that you also use the seat belt DANGER Only bracket doors variant or the driver s cab variant with closed fixed doors constitute a driver restraint system Plast...

Page 97: ...son Have any malfunctions repaired by the authori sed service centre NOTE The buckle has a buckle switch variant In the event of an operating error or malfunction the message SAFETY BELT appears in the display and operating unit see the chapter entitled Display messages Pull the seat belt 3 out of the belt retractor without jerking and fasten closely around the body over the thighs NOTE Sit as far...

Page 98: ...slowly back to the retractor NOTE Do not allow the seat belt to retract too quickly The automatic blocking mechanism may be triggered if the belt tongue strikes the housing It will then no longer be possible to pull the seat belt out with the usual force Using increased force pull the seat belt around 10 15 mm out of the retractor to disengage the blocking mechanism Slowly allow the seat belt to r...

Page 99: ...or load Do not adjust the armrest while driving Adjust the armrest so that all operating devices can be actuated safely Ensure that the armrest is securely tightened 7331_342 001 3 1 2 Adjusting the length of the armrest Release the star grip handle 1 by turning it anti clockwise Shift the armrest 2 into the desired posi tion Tighten the star grip handle by turning it clockwise Check that the armr...

Page 100: ...ng column only when the truck is at a standstill Ensure that the steering column is engaged Press down and hold the lever 2 for steering column adjustment Position the steering column 1 and release the lever When the steering column engages the lever snaps back to the initial position Gently push and pull on the steering column to make sure that the steering column is engaged 86 56338011803 EN 02 ...

Page 101: ...s and tasks before daily use Unlocking the emergency off switch 6321_003 145 F1 F1 F2 F2 1 IV I III II F1 F2 1 1 1 Pull out turn the emergency off switch 1 until it unlocks 56338011803 EN 02 2019 09 87 www duma rent com ...

Page 102: ... 6210_003 095 1 1 1 1 1 Operating the signal horn Push the signal horn button 1 The signal horn sounds NOTE The signal horn is used to warn people against imminent danger or to announce your intention to overtake 88 56338011803 EN 02 2019 09 www duma rent com ...

Page 103: ...he driver from being thrown from the truck if it tips over The driver s cab constitutes a driver restraint system only if the cab door is sturdy and closed Fabric co vered cabs variant with doors made of plastic or canvas do not constitute a driver restraint system and offer no protection from the consequences of the truck tipping over Close the cab door before operation If the door is open or has...

Page 104: ...g DANGER Risk of accident due to excessive speed Depending on the charge state of the battery rege nerative braking may be insufficient when driving downhill meaning that the maximum permissible speed of the truck is exceeded Press the brake pedal 1 If the driving speed is restricted or if the opposite drive direction is selected the truck is braked using the electric brake To actuate this release ...

Page 105: ...ine If the truck rolls away despite the parking brake being applied stop the truck using the service brake In an emergency secure the truck with wedges on the downhill facing side to prevent it from rolling away Have the parking brake checked and repaired by the authorised service centre Checking the parking brake on a level surface WARNING Risk of accident from abrupt deceleration The truck will ...

Page 106: ...k must decelerate and remain station ary If the truck only coasts and does not decel erate or decelerates only slightly stop the truck using the service brake Secure the truck with chocks so that the truck does not roll away Have the parking brake checked and repaired by the authorised service centre NOTE Special features of the electrical parking brake The deceleration cannot be influenced The ele...

Page 107: ...teering system Operate steering wheel 1 The steering play while stationary must not be more than two finger widths NOTE If the truck is switched on with the steering wheel turned the maximum driving speed is limited Travel speed limitation is removed as soon as the steering wheel is moved out of a cornering position into the straight ahead position This requires a change in steering angle of about ...

Page 108: ...ounting position of the emergency off switch can also be on the steering column in the multiple lever version II Drive the truck forwards slowly Push the emergency off switch 1 The truck will coast The display and operating unit shows the message EMERGENCY OFF SWITCH period ically Brake the truck to a standstill by actuating the brake pedal NOTE In trucks with an electric parking brake the electri...

Page 109: ...top Tilt the lift mast forward The lift mast must tilt forwards and stop in the vertical position Release the operating device to tilt and actuate again The lift mast must tilt forwards fully and move gently as far as the end stop Zero adjustment of the load mea surement variant NOTE A zero adjustment must be carried out in order to guarantee the accuracy of the load measurement variant at all tim...

Page 110: ...ustment of the load measurement is switched on The symbol is displayed The message LOWER FORKS appears on the display NOTE During the following process the fork carriage must be lowered slightly and then stopped abruptly While doing so the fork must not touch the ground otherwise the zero adjustment will not be accurate To stop the lowering procedure quickly release the operating device for loweri...

Page 111: ...perate the truck if defects have been detected contact the authorised service centre NOTE When the truck is switched on the maximum driving speed is restricted The driving speed limitation is disabled as soon as the truck is steered out of cornering to drive in a straight line To do this rotate the steering wheel by approximately half a turn I 1 0 5060_003 029_V2 Insert switch key 1 into the key s...

Page 112: ...d on the display shows the welcome screen in the set language until the truck controller has fully started up If the truck is ready for operation the standard displays are shown If the truck is equipped with the access authorisation with PIN code variant the display initially changes to the input menu for access authorisation 98 56338011803 EN 02 2019 09 www duma rent com ...

Page 113: ...orm of driving or lifting operations Additional information may appear on the display If malfunctions occur refer to the informa tion in the chapter entitled Display mes sages Access authorisation with PIN code variant Description Trucks equipped with the Access authori sation with PIN code variant are protected against unauthorised use by a five digit driver PIN Up to fifty different driver PINs ca...

Page 114: ...n order for the truck to be operated again Contact the authorised service centre on this matter The first driver PIN is preset to 11111 at the factory All others are preset to 0xFFF but have no function as the highest valid driver PIN is 99999 Persons with the appropriate access authorisation e g fleet managers can change the driver PINs in the corresponding menu NOTE When first commissioning the tru...

Page 115: ...er PIN 2 are not visible but are represented by circles instead If the driver PIN entered is correct the familiar screen appears with the standard display and all truck functions are available 8 9 6 7 4 2 0 1 3 5 BQ_023_en_V2 If an incorrect driver PIN is entered the message INVALID appears for a short time When the message goes out the driver PIN can be re entered 56338011803 EN 02 2019 09 101 ww...

Page 116: ...y per sons with the appropriate access authorisa tion e g fleet managers To set the driver PIN the fleet manager must access the con figuration menu The configuration menu is password protected After entering the pass word the fleet manager can configure general settings for the truck To change the pass word see the chapter entitled Changing the password Push the drive program selection button 1 and the...

Page 117: ...word factory default 2777 using the buttons 1 Confirm the input using Softkey 2 8 9 6 7 4 2 0 1 3 5 BQ_31_en 1 3 2 CONFIGURATION appears in the display Use the drive program selection button 1 and the menu change button 3 to select the ACCESS CODE menu Confirm your selection using Soft key 2 56338011803 EN 02 2019 09 103 www duma rent com ...

Page 118: ...lection field 2 contains the number 1 The first of the fifty driver PINs can now be defined Use the drive program selection button 1 and the menu change button 4 to select the desired driver PIN 1 to 50 Confirm your selection using Soft key 3 NEW CODE appears in the display Enter the desired driver PIN using the buttons or Softkeys 5 The digits entered do not appear in the display Instead they are repr...

Page 119: ...ystem will accept the new driver PIN once the last digit has been entered The display switches back to the ACCESS CODE menu Another driver PIN can be defined here 8 9 6 7 4 2 0 1 3 5 BQ_023_en_V2 If the driver PIN entered in the CONFIRM sub menu does not match the driver PIN entered previously in the NEW CODE submenu the message INVALID will appear The message will then disappear after a short time...

Page 120: ... CODE menu The desired driver PIN must be re defined Blue Q_029_V2 1 2 Changing the password It is recommended that you change the factory default password NOTE The password can only be changed when the parking brake is applied Push the drive program selection button 1 and the menu change button 2 at the same time 106 56338011803 EN 02 2019 09 www duma rent com ...

Page 121: ...rrent password using the buttons 1 Confirm the input using Softkey 2 8 9 6 7 4 2 0 1 3 5 1 2 3 BQ_032_en CONFIGURATION appears in the display Use the drive program selection button 1 and the menu change button 3 to select the PASSWORD menu Confirm your selection using Soft key 2 56338011803 EN 02 2019 09 107 www duma rent com ...

Page 122: ...ion op tions for the fleet manager are restricted to driver authorisations and cannot be reset independently The authorisations can only be reset by the autho rised service centre Enter the new desired password using the buttons 1 The digits entered are shown in plain text in the NEW CODE field 4 Confirm your selection using Soft key 3 In the NEW CODE field appears briefly The new password is confirmed ...

Page 123: ... if the operating situation of the last 30 minutes is maintained 2 Drive program Displays the number of the selected drive program To change the drive program refer to the section entitled Setting the drive program The Blue Q icon appears when the Blue Q function is switched on refer to the section entitled Blue Q efficiency mode 3 Power rating The power rating indicator shows the average energy co...

Page 124: ...ed Cease work with the truck immediately Charge the batteries immediately NOTE To prevent deep discharge certain restric tions variant can be activated e g slow lifting Consult the authorised service centre on this matter Power trends indicator Symbol Energy consumption trend Significant increase 50 Increase up to 50 Slight increase up to 30 No change Slight decrease up to 30 Decrease up to 50 Sign...

Page 125: ... starts running as soon as the truck is driven or the working hydraulics are actuated 8 Total distance Displays the total distance driven in kilometres 9 Daily kilometres Displays the kilometres driven for the day NOTE Ask the authorised service centre about the speed driven indicator NOTE Have all repair and maintenance work perfor med by an authorised service centre This is the only way to perma...

Page 126: ... position I Blue Q_029_V2 1 2 Press the drive program button 1 and the menu change button 2 at the same time 8 9 6 7 4 2 0 1 3 5 1 2 BQ_030_en_V2 1 2 6 7 3 4 5 ESC The display changes to the PASSWORD menu NOTE It may be necessary to enter a password in order to configure the displays This depends on the configuration of the display operating unit For configuration of the display operating unit contac...

Page 127: ...operating hours Setting the language Configure Blue Q Symbols in the display Messages To show operating messages warning messages or error messages in the display text messages and symbols are used Symbols for operating messages Description Symbol Empty field No display Please wait Service required Lift limitation Reference cycle Battery charging Drive program Hour meter Odometer Daily hour meter Da...

Page 128: ...Symbols for warning messages Description Symbol Parking brake Actuate seat switch Safety belt Battery acid level Neutral warning message Are you sure Oil pressure Symbols for error messages Description Symbol Brake system malfunction Overheating of the engine Overheating Malfunction in the electrical system General malfunction 114 56338011803 EN 02 2019 09 www duma rent com ...

Page 129: ...ont working spotlight OFF Front working spotlight ON Windscreen heating OFF Windscreen heating ON Rear window heating OFF Rear window heating ON Interior lighting OFF Interior lighting ON Roof wiper washer OFF Roof wiper washer ON Heater blower OFF Heater blower ON Rotating beacon OFF Rotating beacon ON Seat heater OFF Seat heater ON Signal horn OFF Signal horn ON Cruise control OFF Cruise control...

Page 130: ... navigation and to acknowledge messages Description Symbol Empty field No display Cancel input Confirm input Confirm information Reset Back by one menu level Back to the previous edit field Scroll up Scroll down Count up Count down Status LEDs of the function keys for additional electrical installations The current switch status of a button is indi cated with LEDs next to the relevant function key for...

Page 131: ...that can be used to enter numbers and to cancel or confirm input values are shown in the display BQ_037 1 2 6 7 3 4 5 ESC Screen for entering the fleet manager pass word 1 2 6 7 3 4 5 8 9 0 BQ_038 Screen for entering the driver PIN access code 56338011803 EN 02 2019 09 117 www duma rent com ...

Page 132: ... levels Confirm the set time using Softkey 4 Use the Softkey 3 to exit the menu and return to the next level up NOTE The date is set in a similar manner 8 9 0 6 7 4 3 5 7312_003 055_en_V4 1 2 3 4 Resetting the daily kilometres and daily operating hours The daily number of kilometres and daily operating hours displays can be reset to zero Switch to the CONFIGURATION menu see the chapter entitled Adj...

Page 133: ...il the LANGUAGE option appears Confirm your selection using the Soft key 4 The LANGUAGE menu appears Press drive program button 1 or menu change button 2 until the desired language appears in the display Confirm your selection using the Soft key 4 Use the Softkey 3 to exit the menu and return to the next level up Softkeys for operating various equipment variants Additional functions can be displayed...

Page 134: ...ipment variants that can be switched on and off using Softkeys In this case proceed as follows to switch between the two columns Briefly press the Menu change button 1 The grey bar jumps to the left hand col umn These additional functions can now be switched on and off via the corresponding Softkeys 2 NOTE Press the Menu change button 1 for approx 1 second to switch between the individual menus on ...

Page 135: ...de For moderate speeds of at least approx 7 km h acceleration is gentler Therefore on distances of up to approx 40 m lower speeds are reached than would be the case if the efficiency mode was not activated Blue Q has no influence on Maximum speed Climbing capability Traction Braking characteristics NOTE The Blue Q efficiency mode can be swit ched on and off in the STANDARD and FI XED FLEX operating m...

Page 136: ...tlights X X Forwards Top double working spotlight X X 3 km h Headlights X X Front wiper X X Backwards 3 km h Rear wiper X X Forwards Seat heater X Cab heating X NOTE On the version with StVZO German Road Traffic Licensing Regulations equipment the Blue Q efficiency mode does not switch off the lighting devices headlights and working spotlights side lights rear lights and license plate lamps Switchin...

Page 137: ...following operating modes can be se lected to activate the Blue Q efficiency mode STANDARD Blue Q is turned off whenever the truck is commissioned The driver can use the Blue Q button to switch efficiency mode on and off at any time while the truck is being operated FIXED Blue Q is switched on permanently when ever the truck is commissioned and during truck operation The driver cannot turn effi cienc...

Page 138: ...enu change button 2 until op tion BLUE Q CONFIGURATION appears Confirm your selection with Softkey 4 The BLUE Q CONFIGURATION menu appears Press drive program button 1 or menu change button 2 until the desired effi ciency mode appears in the display Confirm the set efficiency mode using Softkey 4 Use the Softkey 3 to exit the menu and return to the next level up 124 56338011803 EN 02 2019 09 www duma ...

Page 139: ...nly turning quickly and overtaking at dangerous or blind spots must be avoided Initial driving practice must be carried out in an empty space or on a clear roadway The following are forbidden during driving Allowing arms and legs to hang outside the truck Leaning the body over the outer contour of the truck Climbing out of the truck Moving the driver s seat Adjusting the steering column Releasing ...

Page 140: ...he driving lane is clear When transporting goods that impair visibility the driver must drive the truck in reverse If this is not possible a second person acting as a guide must walk in front of the truck In this case the driver must only move at walking pace and with extra care The truck must be stopped immediately if eye contact with the guide is lost Rear view mirrors are only to be used for ob...

Page 141: ...as outside of the EU The required aisle widths depend on the dimensions of the load The aisle widths for pallets are as follows Aisle width mm Model Type With pallet 1000 x 1200 crosswise With pallet 800 x 1200 lengthwise RX60 25 6345 3678 3877 RX60 25 600 6346 3683 3882 RX60 25L 6347 3830 4030 RX60 25L 600 6348 3835 4035 RX60 30 6353 3760 3960 RX60 30L 6354 3850 4050 RX60 30L 600 6355 3850 4050 R...

Page 142: ...5 consult the authorised service centre CAUTION Risk of component damage due to reduced ground clearance with a hydraulic battery carrier variant Trucks fitted with a hydraulic battery carrier va riant have a reduced ground clearance and the permitted climbing capability is therefore reduced The ground clearance with standard tyres is redu ced to 62 5 mm It may be the case that the maxi mum wear li...

Page 143: ...ruck being damaged Warning in the event that components protrude beyond the truck contour Trucks are often required to drive through very narrow or very low spaces such as aisles or containers The dimensions of the trucks are designed for this purpose However movable components may protrude beyond the truck contour and be damaged or torn off Examples of these components are An unfolded roof panel ...

Page 144: ...in the designated locations The operating company and its representatives must ensure that unauthorised third parties do not enter the working area NOTE Please observe the definition of the following responsible person operating company Hazard areas Hazard areas on roadways must be marked by standard traffic signs or if necessary by additional warning signs Setting the drive programme The driving an...

Page 145: ... truck Possible equipment variants include Multiple lever Mini lever Joystick 4Plus Fingertip Mini console NOTE The drive direction can also be changed during travel Your foot can remain on the accelerator pedal while doing so The truck decelerates and is then accelerated again in the opposite direction reversing The indicator for the selected drive direction forwards 1 or reverse 2 lights up on t...

Page 146: ...E Before actuating the drive direction switch see the notes about choosing the drive direction see Chapter Selecting the drive direction P 4 131 For the forwards drive direction push the drive direction switch 1 downwards For the backwards drive direction push the drive direction switch upwards 5060_003 096 F1 F2 1 Actuating the drive direction switch mini lever version Push the cross lever 1 forw...

Page 147: ... direction 1 upwards A For the reverse drive direction push the vertical rocker button for the drive direction 1 downwards B F1 F1 F2 F2 5060_003 097 1 Actuate the drive direction switch fingertip version For the forwards drive direction push the drive direction switch 1 forwards For the backwards drive direction push the drive direction switch backwards 56338011803 EN 02 2019 09 133 www duma rent ...

Page 148: ...en the seat belt Activate the available restraint systems Observe the information in the chapter entitled Safety regulations when driving The driver s seat is equipped with a seat switch This checks whether the driver s seat is occupied If it is not occupied or in the case of malfunction of the seat switch the truck cannot be moved and all lift functions are locked out In such a case the message S...

Page 149: ...eleased the truck decelerates NOTE The truck can briefly be stopped on upward or downward gradients without actuating the parking brake electric brake The truck begins to creep downwards slowly DANGER Risk of accident due to brake failure The electric brake only functions while the key switch is switched on the emergency off switch has not been actuated and the parking brake is released Use the bra...

Page 150: ...thorised service centre Starting drive mode dual pedal version variant DANGER Being trapped under a rolling or tipping truck could cause fatal injuries Sit down on the driver s seat Fasten the seat belt Activate the available restraint systems Observe the information in the chapter entitled Safety regulations when driving The driver s seat is equipped with a seat switch This checks whether the dri...

Page 151: ...nit NOTE Depending on the equipment an acoustic signal variant may sound a warning during reverse travel the warning light variant may light up or the hazard warning system variant may flash The truck will travel in the selected drive direc tion The speed is controlled by the accelera tor pedal position When the accelerator pedal is released the truck decelerates NOTE The truck can be stopped briefl...

Page 152: ... accelerator pedal Actuate the accelerator pedal for the opposite direction The truck will travel in the selected drive direction NOTE In the event of an electrical fault with the accelerator the drive unit is shut down The electric brake service brake causes the truck to decelerate The truck cannot be driven again until the accelerator pedal has been released and then actuated again provided that...

Page 153: ...at the drive torque has decreased to 50 of the normal level a component failure may have occurred Bring the truck to a standstill using the brakes Use the parking brake if necessary to assist in this process Notify the authorised service centre Do not operate the truck again until the service brake has been repaired DANGER At speeds that are too high there is a danger that the truck could slip or ...

Page 154: ... a risk of being run over if the truck rolls away and therefore a danger to life The truck must not be parked on a slope In emergencies secure with wedges on the side facing downhill Only leave the truck when the parking brake is applied NOTE Once the parking brake is released the previously selected drive direction is retained and is shown on the drive direction indicator NOTE If you operate the ...

Page 155: ... The drive direction indicator 2 on the display and operating unit goes out 6210_494 002 Releasing the parking brake Pull the parking brake lever 1 down fully out of the middle position In the lower lever position pull out the lever knob and then guide the parking brake lever up fully NOTE The parking brake lever swivels to the upper position automatically by means of spring force and should be gu...

Page 156: ...tor has been connected and the key switch is switched on The LED 2 lights up as soon as the truck is switched on Only the display operating unit indicates that the parking brake is applied Stop the truck As soon as the driver leaves the seat the seat switch is released and the parking brake is applied The LED 2 in the push button for the parking brake lights up continuously The electric parking br...

Page 157: ...rking brake the parking brake is not always fully applied However under the following circumstances the parking brake is always fully applied The truck is stationary on a slope and can roll away easily The parking brake is automatically applied fully The driver wishes to fully apply parking brake and does so by pressing the push button for the parking brake The driver switches off the truck via th...

Page 158: ... electric parking brake after the truck has been switched on NOTE The LED 2 lights up as soon as the truck is switched on Only the display operating unit indicates that the parking brake is applied The parking brake cannot be released by pressing the accelerator pedal immediately after switching on the truck 6210_003 050_V4 2 1 Press the push button 1 to release the electric parking brake The park...

Page 159: ...ress the push button 1 The parking brake will make a noise when it is applied and the LED 2 lights up continuously The parking brake is applied automatically 6311_003 031_en_V2 If the electric parking brake is applied the PARKING BRAKE ACTIVE message ap pears in the display for 5 seconds 56338011803 EN 02 2019 09 145 www duma rent com ...

Page 160: ...n by the driver Press the push button 1 The truck is braked moderately Depending on the situation driving is possible again after the button has been released If the truck is at a standstill you will hear the parking brake engage and the LED 2 illuminates with a steady light Actuation triggered automatically Cause Effect When the driver leaves the driver s seat After a short wait the truck rolls t...

Page 161: ...itched off when the parking brake is not applied The function is activated if the parking brake has been applied but has not been applied correctly as a result of a malfunction In both cases the function intervenes as follows The function intervenes as follows If the driver tries to switch off the truck when the parking brake is not applied or the parking brake is faulty the PARKING BRAKE APPLY HA...

Page 162: ... from rolling away Have the parking brake repaired by an authori sed service centre NOTE If it is necessary to switch off a truck with a faulty parking brake the Switching off a truck with a faulty electrical parking brake section must be observed It is essential to secure the truck to prevent it from rolling away Malfunctions in the electric parking brake Before leaving the truck the driver must ...

Page 163: ...It cannot be guaranteed that the parking brake has been applied properly Park the truck safely Notify the authorised service centre A warning signal is issued from signal horn or another acoustic warning unit in the truck It cannot be guaranteed that the parking brake has been applied properly Park the truck safely Notify the authorised service centre The truck rolls even though the parking brake ...

Page 164: ...he error message flashes every 30 seconds for five seconds Try again to apply the parking brake via the push button 1 If this solution does not work park the truck safely and notify the authorised service centre Apply the parking brake manually See the chapter entitled Emergency operation of the electric parking brake Symbol Service required Display PARKING BRAKE Error number X6501 The LED 2 in the ...

Page 165: ...operation of the electric parking brake Actuating a faulty electric parking brake 6210_003 050_V4 2 1 If the electric parking brake is faulty the LED 2 in the push button 1 will flash and the message APPLY HANDBRAKE will appear on the display and operating unit A possible cause of the malfunction is that the parking brake cannot determine whether the truck is stationary or still in motion The brake...

Page 166: ...ake is applied NOTE The truck will brake more sharply if the push button 1 is pressed and held for a long period or if the push button is pressed multiple times Switching off the truck when the electric parking brake is faulty If the electric parking brake cannot be applied and the driver tries to switch off the truck the truck will not switch off at first Instead the truck responds with the follow...

Page 167: ...truck a warning sound will be emitted and will stop only when the driver has resumed his her seat in the truck To switch off the truck despite the parking brake being faulty e g in order to tow the truck proceed as follows Switch off the key switch again The message APPLY HANDBRAKE will appear on the display and operating unit Press the ESC 3 soft key 56338011803 EN 02 2019 09 153 www duma rent co...

Page 168: ... truck press the ESC 7 soft key If switching off the truck was continued the truck will now be switched off and the parking brake will not have been applied The truck can now be towed If the truck is not going to the towed the truck must be secured with wheel chocks to prevent it from rolling away DANGER Risk of fatal injury from the truck rolling away The truck is not secured against rolling away...

Page 169: ... has a defective steering system Steer the truck by turning the steering wheel 1 accordingly Turning the steering wheel in the direction of arrow A steers the truck in drive direction A Turning the steering wheel in the direction of arrow B steers the truck in drive direction B For turning radius information see Chap ter Technical data P 419 56338011803 EN 02 2019 09 155 www duma rent com ...

Page 170: ...still is a risk of tipping Before using this function familiarise yourself with the change to the driving and steering characteristics of the truck DANGER Increased risk of tipping if the Curve Speed Control function is disabled If the controller fails while the truck is in motion or if the controller is disabled the truck will no longer automatically brake when steering Do not turn off the key sw...

Page 171: ...Operation 4 Driving 7321_003 052_en_V2 Reducing speed with a raised load variant This function variant reduces the speed of the truck with a raised load 56338011803 EN 02 2019 09 157 www duma rent com ...

Page 172: ...GER There is a risk to life caused by a falling load or if truck components are being lowered Lower the load fully before leaving the truck CAUTION Batteries may freeze If the truck is parked in an ambient temperature of below 10 C for an extended period the batteries will cool down The electrolyte may freeze and damage the batteries The truck is then not ready for operation At ambient temperature...

Page 173: ... chips variant and the PIN code for access authorisation variant must not be handed over to other persons unless explicit instructions to this effect have been given 7321_003 039_V2 2 1 1 Wheel chock variant The wheel chock variant is used to prevent the truck from rolling away on a slope Lift handle 2 on the support mounting Remove wheel chock 1 from the support mounting Push the wheel chock unde...

Page 174: ...er Safety regulations when handing loads P 4 183 Types of lift mast One of the following lift masts may be installed in the truck 6210_810 001 1 Telescopic mast During lifting the lift mast rises over the outer lift cylinders bringing the fork carriage with it via the chains fork carriage rises twice as fast as the inner lift mast The top edge 1 of the inner lift mast can therefore be higher than ...

Page 175: ...of ceilings and entrances 6210_810 002 2 3 Triplex lift mast variant During lifting the inner lift cylinder moves up to free lift 3 and then the outer lift cylinders raise the inner lift mast up to the max height 2 DANGER Risk of accident due to collision of the lift mast or load with low ceilings or entrances Note that the inner lift mast or load may be higher than the fork carriage Note the heig...

Page 176: ...ng into or climbing between moving parts of the truck e g lift mast sideshifts working equipment load carrying devices etc can lead to serious injury or death and is therefore prohibited Observe the safety regulations for handling loads Only operate the lifting system from the driver s seat 162 56338011803 EN 02 2019 09 www duma rent com ...

Page 177: ...rom the driver s seat Lifting lowering the fork carriage To lift fork carriage Move the lift lower operating lever 1 in the direction of the arrow B To lower fork carriage Move the lift lower operating lever 1 in the direction of the arrow A Tilting the lift mast To tilt the lift mast forwards Move the tilt operating lever 2 in the direction of the arrow C To tilt the lift mast backwards Move the ...

Page 178: ...ting system from the driver s seat Lifting lowering the fork carriage To lift fork carriage Move the lift mast 360 lever 1 in the direction of arrow B To lower fork carriage Move the lift mast 360 lever 1 in the direction of arrow A Tilting the lift mast To tilt the lift mast forwards Move the lift mast 360 lever 1 in the direction of arrow C To tilt the lift mast backwards Move the lift mast 360 ...

Page 179: ...g system from the driver s seat Lifting lowering the fork carriage To lift fork carriage Move the lift mast 360 lever 1 in the direction of arrow B To lower fork carriage Move the lift mast 360 lever 1 in the direction of arrow A Tilting the lift mast To tilt the lift mast forwards Move the lift mast 360 lever 1 in the direction of arrow C To tilt the lift mast backwards Move the lift mast 360 lev...

Page 180: ...river s seat Tilting the lift mast To tilt the lift mast forwards Move the lift mast operating lever 1 in the direction of the arrow A To tilt the lift mast backwards Move the lift mast operating lever 1 in the direction of the arrow B Lifting lowering the fork carriage To lift fork carriage Move the lift lower operating lever 2 in the direction of arrow D To lower fork carriage Move the lift lowe...

Page 181: ...ces etc can lead to serious injury or death and is therefore prohibited Observe the safety regulations for handling loads Only operate the lifting system from the driver s seat 6210_003 089 1 A B Lifting lowering the fork carriage To lift the fork carriage Pull the joystick 4Plus 1 backwards B To lower the fork carriage Push the joystick 4Plus 1 forwards A 56338011803 EN 02 2019 09 167 www duma re...

Page 182: ...he horizontal rocker button 2 to the right D 1 6210_003 091 E F Fork carriage sideshift To move the fork carriage to the left Push the joystick 4Plus 1 to the left E To move the fork carriage to the right Push the joystick 4Plus 1 to the right F NOTE The symbols on the joystick 4Plus indicate the direction of movement of the lift mast or the fork carriage 168 56338011803 EN 02 2019 09 www duma ren...

Page 183: ...oads Only operate the lifting system from the driver s seat Lifting lowering the fork carriage To lift fork carriage Pull the lift lower operating lever 1 backwards To lower fork carriage Push the lift lower operating lever 1 forwards Tilting the lift mast To tilt the lift mast forwards Push the tilt operating lever 2 forwards To tilt the lift mast backwards Pull the tilt operating lever 2 backwar...

Page 184: ... and safety footwear when changing the fork arms Ensure that no one stands in the danger area Do not pull on the fork arms The fork arms must always be carried by two people if necessary use a hoist NOTE For installation and removal a transport pallet is recommended for supporting the fork arms The pallet size depends on the fork arm size used and should be dimensioned such that the fork arms do n...

Page 185: ...rk arms on a pallet next to the fork carriage on the side chosen for installation Pull up the locking lever 1 and push the fork arms onto the fork carriage one after the other Place the fork arms in the required position and push down the locking lever Ensure that the locking lever snaps into place Screw in and tighten the locking screw 2 DANGER There is a risk of fatal injury from a falling load ...

Page 186: ... WARNING There is a risk of tipping The weight and dimensions of the fork extension affect the stability of the truck The permissible weights stated on the capacity rating plate must be reduced in proportion to the actual load distance The truck is equipped with a fork extension ex works the capacity rating plate is already adjusted accordingly Observe load capacity see the Before picking up a loa...

Page 187: ...he fork arm Always secure the fork extension with a securing bolt Always secure the securing bolt with a linch pin Remove the linch pin 3 from the securing bolt 2 Remove the securing bolt from the fork extension 1 Push the fork extension onto the fork arms until it is flush with the fork back Insert the securing bolts located behind the fork back fully into the fork extension Insert the linch pin i...

Page 188: ... variant cannot be secured against slipping Do not use a fork extension variant WARNING Risk of accident from the truck tipping over When driving the centre of gravity of the load 2 must not be higher than 600 mm above the ground The truck may tip forwards when driving or braking Only drive with a load centre of gravity up to a max of 600 mm above the ground NOTE If the truck is equipped with the ...

Page 189: ...correct extension sequence DANGER Risk of accidents In the case of Hi Lo lift masts variant and triplex lift masts variant an incorrect extension sequence may occur i e the inner lift mast may extend before the free lift is complete As a result the overall height is exceeded and damage may occur in passageways or from low ceilings An incorrect extension sequence may for instance result from The hy...

Page 190: ...uitable location If the fork carriage rollers in the lift mast become blocked due to contamination lift the fork carriage until the chains are under tension again Remove the contamination before resuming work WARNING Risk of injury Observe the safety regulations for working on the lift mast see the chapter entitled Working at the front of the truck Hydraulic blocking function The hydraulic blockin...

Page 191: ...that the load cannot be lifted above a preset height This function uses a sensor that is welded on at the factory at the required lift mast limit height Once attached the height cannot be easily changed Application If the ceiling of the building is lower than the maximum lift height of the truck this variant can prevent the lift mast from accidentally hitting the ceiling which can result in damage...

Page 192: ... automatic lift cut out back on Press Softkey 1 Automatic lift cut out is switched on The symbol is displayed Loads can be lifted only to the set lift height for the truck Lift mast vertical position variant Description If the truck is equipped with the lift mast vertical position comfort feature variant the driver can put down goods such as paper rolls vertically with precision and thus avoid dam...

Page 193: ... of the following individual functions Display of the lift mast vertical position Automatic approach towards the lift mast vertical position Gentle running in to the end stops F1 F1 F2 F2 F1 F2 6210_003 092 1 2 4 5 3 The lift mast vertical position comfort feature is only available as a variant if the truck is equipped with one of the following operating devices Double mini lever 1 Triple mini lev...

Page 194: ... mast forwards using the corre sponding operating device The lift mast stops automatically as soon as the prese lected setting is reached for the lift mast vertical position If the comfort feature is switched off the lift mast tilts forwards past the lift mast vertical position without stopping If the lift mast is tilted backwards it moves past the lift mast vertical position without stopping rega...

Page 195: ...stops as soon as the vertical position is reached The arrow above the bar shown on the screen of the display and operating unit represents the lift mast vertical position Tilting the lift mast forwards beyond the vertical position Release the operating device for tilting and actuate again The lift mast is tilted beyond the vertical position up to the end stop The current mast tilt is shown in the ...

Page 196: ... position has to be corrected frequently the lift mast vertical position should be calibrated 6210_003 070_en_V2 1 2 3 Calibrating the lift mast vertical position Set the lift mast to the required position Press and hold the button 1 for the lift mast vertical position for at least five seconds The message VERTICAL POSITION will appear on the display Storing the mast position Press the drive progra...

Page 197: ...raised fork arms Never exceed the maximum load indicated on the capacity rating plate Otherwise stability cannot be guaranteed DANGER Risk of accident from falling or crushing Do not step onto the forks Do not lift people Never grab or climb on moving parts of the truck DANGER Risk of accident from a falling load When transporting small items attach a load safety guard variant to prevent the load ...

Page 198: ...e position of the capacity rating plate can be found in the chapter entitled Identification points WARNING The figures show examples Only the capacity rating plates on the truck are valid The attachment of additional weights to increase load capacity is prohibited DANGER Risk to life from the truck losing stability Never exceed the maximum loads shown These values apply to compact and homogenous loa...

Page 199: ...he special capacity rating plate infor mation shown on the truck and the attachment Load measurement variant Description Knowing the weight of the load to be trans ported gives the driver greater security If the truck is equipped with the load measure ment variant comfort feature the weight of the lifted load can be measured and shown in the display and operating unit Load measurement is possible ...

Page 200: ... If the weight determined by a load measurement exceeds the permissible residual load capacity of the truck the truck cannot be operated safely Set down and reduce load immediately If necessary use another truck with sufficient load bearing capacity NOTE Accurate load measurement is only possible under the following conditions The hydraulic oil is at normal operating temperature The load is at rest...

Page 201: ...truck is equipped with mini levers or fingertip operation the F1 button can also be pressed as an alternative NOTE During the following process the fork carriage must be lowered slightly and then stopped abruptly While doing so the fork must not touch the ground otherwise the load measurement will not be accurate To stop the lowering procedure quickly release the operating device for lowering so th...

Page 202: ...itioned as far as possible under the load If possible the load should rest on the back of the fork The load must not protrude too far over the fork tips nor should the fork tips protrude too far out from the load Loads are to be picked up and transported as close to the middle as possible DANGER Risk of accident from a falling load When transporting small items attach a load safety guard variant t...

Page 203: ...equipment its load carrying equipment e g attachments or the load Also included are the areas where loads could fall or working equipment could fall or be lowered DANGER Risk of injury Do not step on the fork DANGER Risk of injury Do not step under the raised forks DANGER People may be injured in the danger area of the truck The danger area of the truck must be completely clear of all personnel ex...

Page 204: ...y positioned loads may be transported 6210_001 007 Transporting suspended loads Before transporting suspended loads con sult the national regulatory authorities in Germany the employer s liability insurance associations National regulations may place restrictions on these operations Contact the relevant authorities DANGER Suspended loads that begin to swing can result in the following risks Impair...

Page 205: ...loads and prevent the loads from swinging Take particular care to ensure that there is no one in the drive direction in the driving lane If despite this the load begins to swing ensure that no person is placed at risk DANGER Risk of accidents When transporting hanging loads never perform or end driving and load movements abruptly Never drive on slopes with a suspended load Transporting containers ...

Page 206: ...aisle width is not reduced by protruding parts 6210_800 005 Approach the racking carefully brake gently and stop just in front of the racking 6210_800 006 Position the forks Set lift mast to vertical Lift the fork carriage to the stacking height CAUTION Component damage possible When inserting the fork into the racking ensure that the racking and load are not damaged 192 56338011803 EN 02 2019 09 ...

Page 207: ...0_800 008 Lift the fork carriage until the load is resting entirely on the forks DANGER Risk of accidents Beware of any people in the danger area Ensure that the roadway behind you is clear DANGER Never tilt the lift mast with a raised load due to the risk of tipping Lower the load before tilting the lift mast Move backwards carefully and slowly until the load is clear of the racking Brake gently ...

Page 208: ...peration Handling loads 5060_003 102 Lower the load while maintaining ground clearance 5060_003 101 Tilt the lift mast backwards The load can be transported 194 56338011803 EN 02 2019 09 www duma rent com ...

Page 209: ...with a raised load and the lift mast tilted forward is not permitted Only drive with the load lowered Lower the load until ground clearance is reached not over 300 mm Only drive with the lift mast tilted backwards 6210_800 013 Drive slowly and carefully round corners NOTE Observe the information in the chapter entitled Steering Always accelerate and brake gently NOTE Observe the information in the...

Page 210: ... may tip forwards Only tilt the lift mast forwards with a raised lifting accessory when it is directly above the stack When the lift mast is tilted forwards take parti cular care to ensure that the truck does not tip forwards and that the load does not slip WARNING Risk of accident from a falling load If the fork or the load remains suspended during lowering the load may fall When removing from st...

Page 211: ...ack carefully 6210_800 016 Lower the load until it rests securely on the rack DANGER Risk of accident Beware of any people in the danger area Ensure that the roadway behind you is clear Move the truck back until the fork arms can be lowered without touching the stack Lower the fork while maintaining ground clearance Tilt the lift mast backwards and drive away 56338011803 EN 02 2019 09 197 www duma...

Page 212: ... or along ascending and descending gradients at an angle Do not park the truck on ascending or descending gradients In case of emergency secure the truck with wedges so that the truck does not roll away Reduce the driving speed on descending gradients It is not permitted to drive on long ascending and descending gradients greater than 15 due to the specified minimum braking and stability values Bef...

Page 213: ...eergewicht max min kg kg kg kg kg kW V see Operating instructions voir Mode d emploi siehe Betriebsanleitung D 22113 Hamburg Berzeliusstr 10 1 3 2 Determining the actual total weight Park the truck securely see Chap ter Parking the truck securely and switch ing it off P 4 158 Determine the unit weights by reading the truck nameplate and if necessary the attachment variant nameplate and if necessar...

Page 214: ... Nr year année Baujahr Rated capacity Capacité nominale Nenn Tragfähigkeit Battery voltage Tension batterie Batteriespannung Rated drive power Puissance motr nom Nenn Antriebsleist Unladen mass Masse à vide Leergewicht max min kg kg kg kg kg kW V see Operating instructions voir Mode d emploi siehe Betriebsanleitung D 22113 Hamburg Berzeliusstr 10 1 3 2 Determining the total actual weight Park the ...

Page 215: ...the visibility from the driver s position with and without a load must be checked by a competent person If the visibility is deemed insufficient visual aids such as mirrors a camera monitor system etc must be used In addition it is essential that the warnings below are observed CAUTION Attachments must be CE certified If the truck is not fitted with an attachment specific residual load capacity rating...

Page 216: ...ever grab or climb on moving parts of the truck 7090_900 001 Hydraulic connection Before installing the attachment release the pressure from the hydraulic system CAUTION Risk of damage to components Open connections of plug connectors can become dirty The plug connectors can become stiff and dirt can enter the hydraulic system Once the attachment has been disassembled attach the protective caps to...

Page 217: ...he process described below the fork carriage or the lift mast can only be moved slightly Do not reach into or stand below the components of the load lift system Non clamping attachments are connected to the third hydraulic circuit via the plug connectors on the fork carriage and are controlled via the 5th hydraulic function Before fitting attachments the pressure must be released from the plug conn...

Page 218: ...uip ped with a hazard warning system Switching on the hazard warning system prevents the electrical system from being switched off even if the key switch is subsequently swit ched off Switch off the key switch The message KEY SWITCH appears in the display Press and hold the horizontal rocker button for the 5th function 2 While holding down the button actuate the operating lever several times in th...

Page 219: ...ng levers shown may differ from the truck s equipment WARNING Unintended movement of the lift mast presents a risk of injury The hydraulic pump is inactive If an operating device for the hydraulic functions is accidentally actuated it may still cause unintended movements of the lift mast Do not touch the operating devices 56338011803 EN 02 2019 09 205 www duma rent com ...

Page 220: ... electrical system from being switched off even if the key switch is subsequently swit ched off Switch off the key switch The message KEY SWITCH appears in the display Actuate the operating lever 1 several times in the direction of the arrow until the end position is reached The hydraulic circuits of the first four hydraulic functions are depressurised Press and hold the 5 Funktion 2 function key W...

Page 221: ...ces see the relevant sections in this chapter WARNING Use of attachments can give rise to additional hazards such as a change in the centre of gravity additional danger areas etc Attachments must only be used for their intended purpose as described in the relevant operating instructions Drivers must be taught how to operate the attachments Loads may only be picked up and transported with attachmen...

Page 222: ...he operating devices NOTE All the attachments described fall into the category of equipment variants Please see the respective operating instructions for an exact description of the respective movements actions of the attachment fitted 208 56338011803 EN 02 2019 09 www duma rent com ...

Page 223: ...ogram 7311_862 001 2 3 6 4 7 9 10 5 8 Note the following attachment functions and pictograms 2 Move side shift frame or fork for wards backwards 3 Move sideshift to the left right 4 Adjust fork arms open close 5 Swivel lift mast or fork to the left right 6 Release clamp load retainer 7 Push off pull in load 8 Open close clamps 9 Turn to the left right 10 Tip shovel over tip shovel back NOTE The pi...

Page 224: ...The central and bottom parts of the pictograms on the operating levers always show the function that is activated by that lever The top part of the pictogram shows that the attachment is equipped with the 5th function This essentially involves the following Move the operating lever forwards The attachment moves in the direction of movement shown in the centre part of the pictogram Move the operati...

Page 225: ...er 6 Push off pull in load 7 Turn to the left right 8 Tip shovel over tip shovel back 9 Swivel lift mast or fork to the left right NOTE The pictograms shown correspond to the attachments fitted to this truck at the factory If an attachment with other functions is fitted the pictograms must be checked for the correct representation and changed if necessary Contact the authorised service centre if req...

Page 226: ...achments 1 cross lever in the direction of the arrow A The attachment moves in accordance with the pictogram in position A Move the attachments 1 cross lever in the direction of the arrow B The attachment moves in accordance with the pictogram in position B Move the attachments 1 cross lever in the direction of the arrow C The attachment moves in accordance with the pictogram in position C Move th...

Page 227: ...t 10 Swivel lift mast or fork to the right 11 Release load retainer 12 Clamp load retainer 13 Push off the load 14 Pull in the load 15 Open clamps 16 Close clamps 17 Rotate to the left 18 Rotate to the right 19 Tip shovel over 20 Tip shovel back NOTE The pictograms shown correspond to the attachments fitted to this truck at the factory If an attachment with other functions is fitted the pictograms m...

Page 228: ...w the respective functions that are activated by this lever This essentially involves the following Actuate the 5th function function key 1 and move the attachments cross lever 2 in the direction of arrow E The attachment moves in accordance with the pictogram in position E Actuate the 5th function function key 1 and move the attachments cross lever 2 in the direction of arrow F The attachment mov...

Page 229: ...Move sideshift to the left 6 Move sideshift to the right 7 Adjust fork arms open 8 Adjust fork arms close 9 Swivel lift mast or fork to the left 10 Swivel lift mast or fork to the right 11 Release load retainer 12 Clamp load retainer 13 Push off the load 14 Pull in the load 15 Rotate to the left 16 Rotate to the right 17 Tip shovel over 18 Tip shovel back 56338011803 EN 02 2019 09 215 www duma ren...

Page 230: ...ers This essentially involves the following Move the operating lever 1 towards A The attachment moves in accordance with the pictogram in position A Move the operating lever 1 towards B The attachment moves in accordance with the pictogram in position B Move the operating lever 2 towards C The attachment moves in accordance with the pictogram in position C Move the operating lever 2 towards D The ...

Page 231: ...t 10 Swivel lift mast or fork to the right 11 Release load retainer 12 Clamp load retainer 13 Push off the load 14 Pull in the load 15 Open clamps 16 Close clamps 17 Rotate to the left 18 Rotate to the right 19 Tip shovel over 20 Tip shovel back NOTE The pictograms shown correspond to the attachments fitted to this truck at the factory If an attachment with other functions is fitted the pictograms m...

Page 232: ...lic function can be controlled with the operating lever 1 by switching the functions using the function key 3 The pictograms on the operating levers show the respective functions that are activated by these levers This essentially involves the following Actuate the 5th function function key 3 and move operating lever 1 towards E The attachment moves in accordance with the pictogram in position E A...

Page 233: ...e to the left 4 Rotate to the right NOTE The pictograms shown correspond to the attachments fitted to this truck at the factory If an attachment with other functions is fitted the pictograms must be checked for the correct representation and changed if necessary Contact the authorised service centre if required 56338011803 EN 02 2019 09 219 www duma rent com ...

Page 234: ...vated by these levers This essentially involves the following Move the operating lever 1 towards A The attachment moves in the direction shown in pictogram A Move the operating lever 1 towards B The attachment moves in the direction shown in pictogram B Move the operating lever 2 towards C The attachment moves in the direction shown in pictogram C Move the operating lever 2 towards D The attachmen...

Page 235: ...t 10 Swivel lift mast or fork to the right 11 Release load retainer 12 Clamp load retainer 13 Push off the load 14 Pull in the load 15 Open clamps 16 Close clamps 17 Rotate to the left 18 Rotate to the right 19 Tip shovel over 20 Tip shovel back NOTE The pictograms shown correspond to the attachments fitted to this truck at the factory If an attachment with other functions is fitted the pictograms m...

Page 236: ...n can be controlled with the operating lever 3 by switching the functions using the 5th function function key 5 The pictograms on the operating levers show the respective functions that are activated by these levers This essentially involves the following Actuate the 5th function function key 5 and move operating lever 3 towards E The attachment moves in accordance with the pictogram in position E...

Page 237: ...e to the left 4 Rotate to the right NOTE The pictograms shown correspond to the attachments fitted to this truck at the factory If an attachment with other functions is fitted the pictograms must be checked for the correct representation and changed if necessary Contact the authorised service centre if required 56338011803 EN 02 2019 09 223 www duma rent com ...

Page 238: ...esive labels re garding operation of the Joystick 4Plus show the respective functions that are activated by the individual operating devices of the Joy stick 4Plus The following applies Move the Joystick 4Plus 1 in the direction of the arrow A or B The attachment moves accordingly in the directions A or B as shown in the pictogram Move the slider 4 in the direction of the arrow C or D The attachme...

Page 239: ...ording to the attachment fitted at the factory If an attachment with different functions is fitted the authorised service centre must check that the pictograms bear the correct representation and must change them if necessary For actuation of the clamp locking mecha nism see the section entitled Clamp lock ing mechanism variant 56338011803 EN 02 2019 09 225 www duma rent com ...

Page 240: ...Joystick 4Plus show the respective functions that are activated by the individual operating devices of the Joy stick 4Plus Note the following attachment functions and pictograms Operating device Function of the attachment 1 Shift key F and Joystick 4Plus Adjust fork arms close open 2 Shift key F and rocker button Adjust fork backwards forwards 3 Shift key F and rocker button Swivel lift mast or fo...

Page 241: ...d according to the attachment fitted at the factory If an attachment with different functions is fitted the authorised service centre must check that the pictograms bear the correct representation and must change them if necessary 56338011803 EN 02 2019 09 227 www duma rent com ...

Page 242: ...10_003 031 2 3 6 4 7 9 10 5 8 Note the following attachment functions and pictograms 2 Move side shift frame or forks forwards backwards 3 Move sideshift to the left to the right 4 Adjust fork arms open close 5 Swivel lift mast or forks to the left to the right 6 Release clamp load retainer 7 Push off pull in load 8 Open close clamps 9 Turn to the left to the right 10 Tip shovel over tip shovel ba...

Page 243: ...itch functions in which case the corresponding operating lever controls the 5th function The pictogram 3 behind the operating lever shows in the upper and lower parts the function that is activated with this lever The meanings are as follows Move operating lever forwards The attachment moves in the direction of movement shown in the upper part of the pictogram Move operating lever back The attachm...

Page 244: ...indicates which operating lever is equipped with the 5th function The 5th function is switched to the 4th operating lever see adhesive label 9 NOTE The movement action of this 5th function can be found in the operating instructions of the fitted attachment NOTE The pictograms are applied depending on the pre assembled attachment If an attachment with other functions is fitted the pictograms must be ...

Page 245: ...ocking mechanism as a variant This clamp locking mechanism prevents the clamp from opening unintentionally if the operating function is inadvertently triggered DANGER There is a risk of fatal injury from falling loads if the correct function of the clamp locking mechanism is not guaranteed If other attachments are used on this truck in addi tion to the clamp make sure that the clamp locking mechan...

Page 246: ...l the operating lever 1 backwards F1 F2 6210_003 077 1 2 Double mini lever To release the clamp locking mechanism push the operating lever 1 forwards The LED for button F2 2 lights up as long as the clamp locking mechanism is released NOTE The hydraulic function for opening the clamp is available for one second after the clamp locking mechanism is released After one second the clamp locking mechan...

Page 247: ...ism in order to close the clamp To close the clamp pull the operating lever 1 backwards 6210_003 079 2 1 Quadruple mini lever To release the clamp locking mechanism push the operating lever 1 forwards The LED for button F2 2 lights up as long as the clamp locking mechanism is released NOTE The hydraulic function for opening the clamp is available for one second after the clamp locking mechanism is...

Page 248: ... the left again within 1 second The LED 2 lights up as long as the clamp locking mechanism is released NOTE The hydraulic function for opening the clamp is available for one second after the clamp locking mechanism is released After one second the clamp locking mechanism is automatically reactivated It is not necessary to release the clamp locking mechanism in order to close the clamp To close the...

Page 249: ...e operating lever 1 backwards 1 2 3 7090_860 002 Taking up a load using attachments WARNING Risk of accidents Attachments may only be used for their intended purpose as described in the relevant operating instructions Drivers must be instructed in the handling of the attachments WARNING Risk of accidents Loads may only be picked up and transported with attachments if they are securely attached Whe...

Page 250: ...light To switch off the driving lights press the button 1 again The driving lights go out Working spotlights Blue Q_008_V3 1 To switch on the working spotlights front and rear press the button 1 The working spotlights light up To switch off the working spotlights press the button 1 again The working spotlights go out NOTE When the working spotlights are switched on in trucks with StVZO German Road...

Page 251: ... working spotlight does not yet illuminate Set the drive direction to Reverse The rear working spotlight illuminates NOTE If the drive direction is set to Forwards the rear working spotlight goes out Switching the rotating beacon on and off 5060_003 045_V2 2 1 Press the Softkey 1 to switch on the rotating beacon The rotating beacon is switched on The symbol is displayed To switch off the rotating ...

Page 252: ...em press the button 1 again The hazard warning system goes out NOTE To switch on the hazard warning system without the key switch being switched on press and hold the button for three seconds Switching the turn indicators on and off Mini lever version 5060_003 096 F1 F2 1 Switch on the turn indicators by moving the cross lever of the drive direction turn indicator 1 to the left or to the right 238...

Page 253: ...e turn indicators by moving the cross lever to the centre position Fingertip version F1 F1 F2 F2 5060_003 100 1 Switch on the turn indicators by moving the corresponding turn indicator button 1 to the left or to the right Switch off the turn indicators by actuating the other turn indicator button 56338011803 EN 02 2019 09 239 www duma rent com ...

Page 254: ...y moving the turn indicator switch 1 to the left or to the right 2 3 5060_003 012_V2 The turn indicators and the corresponding turn indicator displays 2 or 3 flash Switch off the turn indicators by moving the turn indicator switch to the centre position 240 56338011803 EN 02 2019 09 www duma rent com ...

Page 255: ...minates the working area directly in front of the truck Depending on the equipment the upper working spotlights can be switched on off automatically or manually Switching the upper working spotlights on off manually NOTE The upper working spotlights can be switched on off independently of the lower working spotlights For information about switching on the lower working spotlights see the section e...

Page 256: ... when the lift mast is lifted for a period of at least two seconds NOTE During these two seconds a maximum of two lifts can be executed to prevent the working spotlights from switching on each time a precise adjustment is made If more lifts are carried out during this time the upper working spotlights will remain switched off NOTE The upper working spotlights are switched off automatically when th...

Page 257: ...LL SafetyLight The STILL SafetyLight is a visual warning unit designed to enable early detection of trucks in driving areas with low visibility such as drive lanes high racks as well as at blind junctions The STILL SafetyLight is mounted on a support on the overhead guard such that it is not affected by jolts and vibrations The STILL SafetyLight projects one or more light blue light spots in front...

Page 258: ... 3rd time hold Washer 4th time Off 1 2 6327_003 008 Filling the washer system Open the filler cap 1 of the washer system variant Fill the washer reservoir 2 with washer fluid containing anti freeze according to the maintenance data table see Chap ter Maintenance data table P 5 386 CAUTION Components may become damaged due to the effects of frost Water expands when it freezes If there is no anti free...

Page 259: ...an acceleration sensor is installed in the truck The acceleration sensor records data arising from rapid accelerations or decelerations of the truck e g in the event of an accident This data can be electronically read out and evaluated If you have any questions please contact your authorised service centre Driver restraint systems variants Different driver restraint systems are available as varian...

Page 260: ...e ceiling sensor system is functioning correctly Despite the ceiling sensor system being installed the driver must also check the speed indicator on the display operating unit on a regular basis to ensure that he does not exceed the maximum speed permitted for the environment Entering a hall The ceiling detector system automatically detects whether the truck enters a hall The system then automatic...

Page 261: ...ing and reduce the maximum speed In rare cases it may occur that the ceiling sensor system does not recognize a ceiling and does not then reduce the speed This can happen if the signals from the ceiling sensor are insufficiently reflected due to the ceiling geometry for example if there are large window areas at a 45 angle In these cases the sensitivity and the range of the ceiling sensor system mus...

Page 262: ...de of the assembly baseplate on the overhead guard loosen the four nuts 1 on the sensor Carefully remove the sensor 2 Using the supplied key 2 open the sensor housing to gain access to the DIP switches 248 56338011803 EN 02 2019 09 www duma rent com ...

Page 263: ...cturer They must not be changed Factory settings of the manufacturer do not change DIP switch 6 7 8 1 1 0 The possible settings for DIP switches 1 to 5 are shown in the following tables DIP switch 1 2 3 Range 0 0 0 2 m 0 0 1 3 m 0 1 0 4 m 0 1 1 6 m 1 0 0 8 m 1 0 1 12 m 1 1 0 16 m 1 1 1 24 m 4 5 Sensitivity 0 0 Very high 0 1 High 1 0 Medium 1 1 Low The sensor has different beam angles de pending on...

Page 264: ...itivity Range Beam angle 2 m 22 5 4 m 22 5 8 m 20 16 m 15 Low 1 24 m 5 2 m 35 4 m 30 8 m 25 16 m 22 5 Medium 2 24 m 10 Sensitivity Range Beam angle 2 m 42 4 m 33 8 m 22 5 16 m 20 High 3 24 m 15 2 m 45 4 m 43 8 m 30 16 m 22 5 Very high 4 24 m 18 250 56338011803 EN 02 2019 09 www duma rent com ...

Page 265: ... 3 4 Representation of the beam angle depending on the sensitivity of the sensor that has been set from 1 low to 4 very high Additional labelling Adhesive label next to the display operating unit 56338011803 EN 02 2019 09 251 www duma rent com ...

Page 266: ...n Opening the cab door from the outside 6321_003 061_V3 4 5 2 1 3 Insert the key in the door lock 5 unlock and remove the key Pull the door handle 4 and release the door lock Open the cab door 3 by pulling outwards Opening the cab door from the inside Take hold of the handlebar 2 and latch 1 Press the latch in and push the cab door outwards 252 56338011803 EN 02 2019 09 www duma rent com ...

Page 267: ...e handle 3 together and slide the rear side window 2 forwards Opening the front side window The front side window 1 can be opened in the same way as the rear side window 6321_003 141_V2 3 1 2 Closing the side windows WARNING There is a risk of crushing between the window frame and side window from the side windows slipping inadvertently during travel Make sure that the handle engages securely in t...

Page 268: ... 7 8 Operating the interior lighting 6311_003 013_V2 2 1 Switch the interior lighting 7 on or off using the switch 8 or button 1 The interior lighting symbol 2 appears in the display 254 56338011803 EN 02 2019 09 www duma rent com ...

Page 269: ...Radio variant The radio 1 and the loudspeakers 2 are an equipment variant If the truck is equipped with a radio and loudspeakers they are integrated into the roof lining The description and operation can be found in the separate operating instructions for the radio WARNING The driver s attention is adversely affected by operating the radio or listening to excessive volume while driving or handling...

Page 270: ... blower position The blower is in operation and runs at the speed level selected by the blower switch 1 DANGER The heating system overheats if the hot air cannot escape from it There is a risk of fire The heating system may only be switched on if the blower is running and the heating system is not covered by objects such as a jacket or cover Always switch the blower on first Do not switch the heatin...

Page 271: ... heating system to medium 75 Set heating level switch 2 to level 2 Set heating system to high 100 Set heating level switch 2 to level 3 Turn off the heating system and blower DANGER The heating system overheats if the hot air cannot escape from it There is a risk of fire The blower may only be turned off if the heating system is turned off Always turn the heating system off first Only turn the blowe...

Page 272: ... the roof window and the overhead guard Do not reach in to touch components as they are being closed The push up roof window 1 is an equipment variant To unlock and open the roof window rotate the handle 2 in an anti clockwise direction and use it to push the roof window upwards The roof window is held in the open position by means of gas springs 3 To close and lock the roof window pull the roof w...

Page 273: ...Operation 4 Cab 6210_003 107 2 1 Clipboard variant The clipboard 1 with reading lamp 2 is an equipment variant 56338011803 EN 02 2019 09 259 www duma rent com ...

Page 274: ... can lead to component damage on the truck The sum of the actual towed load and the actual load on the fork must not exceed the rated capacity If the existing towed load corresponds to the rated capacity of the truck no load may be transported on the fork at the same time The load can be distributed between the fork and the trailer Check the load distribution and adjust it to correspond to the rat...

Page 275: ...f the truck is to be used for towing on a more regular basis the manufacturer should be consulted Coupling pin in the counterweight Coupling the trailer DANGER If you briefly leave the truck to couple or uncouple the trailer there is a risk to life caused by the truck rolling away and running you over Apply the parking brake Lower the forks to the ground Switch off the key switch and remove the key...

Page 276: ...are lost or destroyed during towing the trailer will work loose and become uncontrollable This causes a risk of accident Use only original coupling pins that have been checked carefully Ensure that the coupling pin is correctly inserted and secured Insert the coupling pin into the counter weight press downwards against the spring pressure and turn 90 the coupling pin is locked in this position Rem...

Page 277: ...truck and trailer DANGER Never jack up the truck on the tow coupling or use it for crane lifting The tow coupling is not designed for this and could be deformed or damaged This could cause the truck to fall with potentially fatal consequences Use the tow coupling only for towing For jacking up and crane loading use only the designated lifting points DANGER The tow coupling is not designed to suppo...

Page 278: ...overhang The tow coupling can damage the racking or the tow coupling itself when manoeuvring If there is a collision with the tow coupling test the tow coupling for damage such as cracks A damaged tow coupling must not be used again Always manoeuvre carefully and with sufficient room In the case of a collision test the tow coupling for damage Replace tow coupling if damaged if necessary contact the...

Page 279: ... eye in accordance with DIN 74054 bore diameter 40 mm Take measures to prevent the trailer from rolling away e g use wheel chocks 1 Adjust the tow bar eye of the tiller so that it is at the centre of the towing jaws 3 7321_003 064 2 Pull out the safety handle 3 Push the hand lever 2 upwards DANGER Persons may become trapped between the truck and trailer When hooking up ensure that no one is betwee...

Page 280: ...and DANGER Risk of injury from hand becoming trapped Do not reach into the coupling pin area If for example a tow rope is to be secured in the tow coupling use only a suitable device to close the tow coupling e g assembly lever Use a suitable device e g assembly lever to push the coupling pin up The coupling pin is released from the latch and the tow coupling then closes automatically 3 7321_003 0...

Page 281: ... become trapped between the truck and trailer When hooking up ensure that no one is between the truck and trailer CAUTION When being coupled the tow bar eye must engage in the middle of the coupling jaw Failure to follow these instructions could result in damage to the coupling jaw or to the tow bar eye Ensure that the tow bar eye enters the coupling jaw centrally Move the truck back slowly until ...

Page 282: ...items used to prevent the trailer from rolling away Tow the trailer Closing model RO 244 A by hand DANGER Risk of injury from hand becoming trapped Do not reach into the coupling pin area If for example a tow rope is to be secured in the tow coupling only actuate the tow coupling via the closing lever 1 Press the closing lever 1 downwards as far as it will go The tow coupling is closed Uncoupling ...

Page 283: ...wards The tow coupling is opened DANGER People can become trapped between the truck and trailer When hooking up ensure that no one is between the truck and trailer Slowly move the truck back DANGER If the coupling pin drops out during towing the trailer will work loose and can no longer be controlled There is a risk of accident A protruding safety handle means that the tow bar eye has not been cou...

Page 284: ...ended for a tow bar eye in accordance with DIN 74054 bore diameter 40 mm Take measures to prevent the trailer from rolling away e g use wheel chocks Push the hand lever 7 upwards until it snaps into place DANGER People may be trapped between truck and trailer When hooking up ensure that no one is between the truck and trailer CAUTION When being coupled the tow bar eye must engage in the middle of ...

Page 285: ... truck forwards until the tow bar eye and towing jaws are disconnected Close the tow coupling 7090_900 011 Towing trailers Drivers who are towing a trailer for the first time must practise driving with a trailer in a suitable area When passing through narrow road areas entrances gates etc observe the dimen sions of the trailer and load When towing multiple trailers ensure a sufficient minimum distan...

Page 286: ...4 Operation Trailer operation NOTE Please observe the definition of the following responsible persons operating company and driver 272 56338011803 EN 02 2019 09 www duma rent com ...

Page 287: ...se to 25 C briefly up to 40 C Operation CAUTION Changing from a cold internal temperature to a warm outside temperature may result in the formation of condensation water This water may freeze on re entry to the cold store blocking moving parts of the truck It is essential that close attention is paid to the duration of deployment in the different temperature ranges for both types of application Bef...

Page 288: ...a replacement battery Using batteries in the cold store To compensate for the reduction in capacity at low temperatures it is advisable to use lead acid batteries with the maximum nominal capacity in the respective battery dimensions for the truck series Electric trucks must not be parked in a cold area for any longer than necessary This also applies to unused batteries The charging station and th...

Page 289: ...as this could cause the systems and the water present in the hose lines to freeze The battery voltage when discharged is thus generally lower at low temperatures The final discharged voltage is reached earlier meaning the capacity of the battery is lower 56338011803 EN 02 2019 09 275 www duma rent com ...

Page 290: ...ng to the event In the case of successive events the respec tive messages are displayed one after another on the display After a few seconds the display will alternate between the last shown operating display and the message The frequency of alternation depends on the type of event If a message appears follow these operat ing instructions Once the event is remedied the message will disappear If a ...

Page 291: ...ice centre ACCELERATOR A3811 Accelerator configuration is invalid The truck cannot be driven Notify the authorised service centre BRAKE SENSOR A3016 A3017 Sensor fault truck can only be driven at emergency mode speed Notify the authorised service centre CONFIGURATION A2111 A3801 A3812 Parameterisation error drive unit and hydraulic drive not functioning Notify the authorised service centre SEAT SWI...

Page 292: ...ve function Notify the authorised service centre POWER SUPPLY A2242 Transmitter power supply short circuit The truck cannot be driven Notify the authorised service centre SURVEILLANCE A2801 A2802 A2808 A2809 A2810 A2815 Drive unit not functioning Release accelerator pedal If this error occurs sporadically it can be tolerated If the operational capacity is impaired notify the authorised service cen...

Page 293: ...ised service centre BATTERY CHANGER A5931 Plausibility error from the potentiometer for the hydraulic battery carrier Notify the authorised service centre CONTROL UNIT A3305 CIO not functioning Notify the authorised service centre PARKING BRAKE OIL PRES SURE A3043 The oil pressure in the parking brake is too low the drive unit is locked Notify the authorised service centre PARKING BRAKE OIL PRES S...

Page 294: ... the hydraulic function will be available again If required the authorised service centre can disable monitoring of the hydraulic functions A4680 Implausible pressure request to the hydraulic pump Switch the truck off and then on again using the key switch If the error message persists notify the authorised service centre SERVICE REQUIRED S5950 The lithium ion battery requires servicing Notify the...

Page 295: ...centre Park the truck securely for checking by the authorised service centre If multi disc brakes in the drive wheel units are blocked tow the truck APPLY HANDBRAKE message DANGER Risk of fatal injury from being run over if the truck rolls away Parking the truck without the parking brake applied is dangerous and is not permitted The truck must not be parked on a slope Only leave the truck when the...

Page 296: ...e If the BRAKE SENSOR message appears in the display the maximum driving speed will be reduced The brake sensor in the brake pedal must be checked Notify the authorised service centre CODE DENIED message If the message CODE DENIED appears on the display the driver PIN has been entered incorrectly three times The input is then locked for five minutes before another attempt can be made Enter the driv...

Page 297: ... been released by pressing the button Release the parking brake by pressing the button PARKING BRAKE APPLY HAND BRAKE message If the message PARKING BRAKE APPLY HANDBRAKE appears on the display the electric parking brake is faulty Release the parking brake by pressing the button LOWER FORKS message DANGER There is a risk of fatal injury from a falling load or parts of the truck being lowered Parki...

Page 298: ...splay after the welcome screen the tilting speed of the lift mast on this truck is significantly higher than on previous trucks in this family EMERGENCY SWITCH message WARNING No electric braking assistance is available when the emergency off switch is actuated Actuating the emergency off switch will disconnect the drives from the power supply To brake actuate the service brake The truck is equippe...

Page 299: ...el at a reduced driving speed Depending on the position of the fork the message REFERENCE CYCLE variant may appear in the display To align the position with the control electronics the fork must be raised Switch on the key switch The truck will only travel at a reduced driving speed The message REFERENCE CYCLE may appear in the display Raise the fork The message REFERENCE CYCLE goes out or now app...

Page 300: ...rive at all Depending on the configuration selected the working hydraulics functions lifting tilting are either available as normal slowed down or not available at all The SAFETY BELT message with the restric ted driving and lifting functions is triggered by the following circumstances Seat belt not worn and driver s seat occu pied The seat belt is constantly fastened but the driver s seat is only ...

Page 301: ... truck is equipped with a seat switch If the SEAT SWITCH message appears the driving functions and the working hydraulics are blocked The SEAT SWITCH message is triggered by the following situations The seat switch is not actuated while the accelerator pedal or steering wheel is actuated The seat switch is not actuated while the operating device for the working hydraulics is actuated The shift tim...

Page 302: ...fasten the seat belt The truck can be driven again without restric tions 7325_003 054_en_V2 F1 F2 The seat switch is not actuated while the operating device for the working hydraulics is actuated An operating device for the working hydraulics is actuated even though no one is sitting in the driver s seat The message SEAT SWITCH appears on the display The working hydraulics functions cannot be exec...

Page 303: ...erating time is adjustable If the key switch is switched on the parking brake is released and the driver does not leave the seat before the set operating time is exceeded and if neither the operating devices for the working hydraulics nor the accelerator pedal are actuated during this time SEAT SWITCH appears on the display The truck will not move Depending on the configuration the working hydrauli...

Page 304: ...VALID appears on the display an incorrect driver PIN has been entered when entering the access code Once the message goes out enter the driver PIN again Drive specific messages Message PARKING BRAKE OIL PRESSURE If the following message appears in the display when the accelerator pedal is actuated PARKING BRAKE OIL PRESSURE the service brake of the truck is not yet ready for use The driving speed i...

Page 305: ...HE DOOR variant appears in the display the battery door is not shut correctly The truck will not move Close the battery door LEVER message If an operating device is actuated continuously for a long period the Lever message is displayed with the error code A4601 4604 If you continue to move the operating device the affected hydraulic function is switched off The message disappears as soon as the op...

Page 306: ... by physics cannot be altered the increased safety provided by this function must not be misused in order to take safety risks If the fork is raised above a certain height the following happens 6210_003 054 en_V3 Lifting the load at a standstill The key switch is switched on The driver sits on the seat with the belt fastened The load is lifted The display briefly shows the flashing message LIFT HEIG...

Page 307: ...stacking unstacking operation and lift the load while travelling the flashing message LIFT HEIGHT appears briefly in the display The truck will travel slowly or will be braked Lower the fork load to just above the ground The truck can now be driven again with no speed limitation 56338011803 EN 02 2019 09 293 www duma rent com ...

Page 308: ...ch is switched on under load an arc will be produced This can lead to erosion at the contacts which considerably shortens their service life Switch off the key switch before disconnecting the battery male connector Do not disconnect the battery male connector while the key switch is switched on except in an emergency In an emergency all functions of the truck can be shut down Press the emergency o...

Page 309: ...driver could fall out and slide under the truck with potentially fatal conse quences There is a risk to life Failure to comply with the limits specified in these operating instructions e g driving on unacceptably steep gradients or failing to adjust speed when cornering can cause the truck to tip over If the truck starts to tip over do not leave the truck under any circumstances This increases the ...

Page 310: ...se damage to skin and eyes through cuts When a pane of glass is smashed the face should be turned away and covered with the crook of the free arm Protect the face when smashing a pane of glass Pull the emergency hammer out of its support mounting at the handle Using one of the two metal tips on the head of the emergency hammer hit the pane of glass with force until it breaks Emergency lowering If ...

Page 311: ...mergency lowering screw 2 on the valve block 5 a maximum of 1 5 revolutions to loosen it For the multiple lever version B Using the hexagon socket wrench 1 turn the emergency lowering screw 4 on the valve block 3 a maximum of 1 5 revolutions to loosen it WARNING The load is lowered The lowering speed is regulated by unscrewing the emergency lowering screw Note the following list For both versions ...

Page 312: ...gency operation of the electric parking brake WARNING The truck can roll away when the parking brake is released Emergency operation of the parking brake can be initiated only when the fork is lowered and the truck is switched off In emergency operation or during transport without a battery the electric parking brake can be operated manually via the hand wheel Lower the forks to the ground Switch ...

Page 313: ...r to its normal position 6 0 3 6 B a 0 2 6 5060_003 070 Towing DANGER The brake system on the towing vehicle may fail There is a risk of accident If the brake system of the towing vehicle is not adequately sized the vehicle may not brake safely or the brakes may fail The towing vehicle must be able to absorb the pulling and braking forces from the unbraked towed load total actual weight of the tru...

Page 314: ...le may only be manoeuvred and the tow bar may only be attached using a second person as a guide This ensures that the driver of the towing vehicle and the mechanic attaching the tow bar are aware of possible risks Only manoeuvre with a guide CAUTION Steering is stiff There is no power steering if the hydraulics fail The selected towing speed must allow the truck and towing vehicle to be effectivel...

Page 315: ... tow bar to the tow coupling of the towing vehicle and the truck Sit in the driver s seat in the truck to be towed and fasten the safety belt Where possible activate the restraint systems provided Release the parking brake Select a towing speed that allows the truck and towing vehicle to be effectively braked and controlled at all times Tow the truck After towing secure the truck from rolling away...

Page 316: ...life of the contacts Do not connect the battery male connector with the key switch switched on Make sure that the key switch is switched off before connecting the battery male connector Ensure that the battery male connector 1 and the plug connection are dry clean and free of foreign objects Insert the battery male connector 1 fully into the plug connection on the truck CAUTION There is a risk of ...

Page 317: ...ector with the key switch switched on in an emergency Open the battery cover 1 5060_003 051 Disconnect the battery male connector 1 by pulling in the direction of the arrow at the plug connection Place the battery male connector on the battery CAUTION There is a risk of short circuit if the cables are damaged Position the battery cable on the battery in such a way that it cannot be crushed when re...

Page 318: ...sonnel Batteries may only be charged maintained or replaced by properly trained personnel in accordance with the instructions from the manufacturers of the battery battery charger and truck Follow the handling instructions for the battery and the operating instructions for the battery charger WARNING Risk of crushing shearing The battery is very heavy There is a risk of serious injury if any parts...

Page 319: ...e no flammable materials or spark forming operating materials within 2 m of either the truck when it is parked for charging or the battery charger When working with batteries take the following safety precautions Keep away from open flames and do not smoke Ensure that work areas are adequately ventilated Disconnect the battery male connector before charging and only when the truck and battery charge...

Page 320: ... the weight range speci fied on the nameplate Do not remove or change the position of ballast weights Note the battery weight Performing battery maintenance The cell covers of the battery must be kept dry and clean Terminals and cable shoes must be clean lightly coated with battery grease and screwed on tightly Neutralise any spilt battery acid immedi ately Observe the safety regulations for handli...

Page 321: ...e the key switch is switched on or while the battery charger is under load an arc or a transition spark will be produced at the battery male connector This can lead to erosion at the contacts and can considerably shorten the service life of the contacts Switch off the key switch or the battery charger before the battery male connector is disconnec ted or connected Do not disconnect the battery mal...

Page 322: ...ons that came with the battery charger are valid If any of these instructions are missing request the relevant instructions from the dealer The battery maintenance information is com posed of the following sections Checking the status acid level and acid density of the battery Checking the battery charge status Charging the lead acid battery and Equalis ing charge to maintain the battery capacity ...

Page 323: ...Have defective batteries repaired by the authorised service centre 6321_003 126 1 2 Open filler cap 1 and check the acid level For batteries with caged cell plugs the liquid must reach the bottom of the cage For batteries without caged cell plugs the liquid must reach a height of approx 10 to 15 mm above the lead plates Top up missing fluid with distilled water only Clean the battery cell cover and ...

Page 324: ...ery capacity Cease work with the truck immediately Charge the battery immediately Do not leave batteries in a discharged or partly discharged state Apply the parking brake Switch on the key switch Read the charge state 1 from the display Charge a discharged or partly discharged battery NOTE The battery charge display shows the avai lable battery capacity as a segmented bar graph in 10 increments A...

Page 325: ...r connected NOTE Battery maintenance is carried out in accor dance with the battery manufacturer s opera ting instructions The operating instructions for the battery charger must also be followed Only the instructions that came with the battery charger are valid If any of these instructions are missing please request them from the dealer To read the battery charging state see the section entitled ...

Page 326: ...t 6321_003 127 3 Attach the battery male connector 3 to the battery charger connector NOTE Follow the information in the operating instruc tions for your battery and the battery charger equalising charge Start the battery charger The ventilation gaps between the cover and chassis must not be blocked DANGER Risk of explosion The battery cover must be kept open during charging to ensure adequate ven...

Page 327: ...tery cover completely When doing so ensure that no cables are crushed between the chassis and the cover The battery cover must be locked otherwise the CLOSE THE DOOR error message will appear in the display and the truck will not drive Charging the battery with the battery charging flap DANGER Risk of explosion Observe the safety regulations when handling the battery see the chapter entitled Safety...

Page 328: ...rn the release buttons 1 The release buttons 1 unlock the battery charging flap 2 Open the battery charging flap 2 fully CAUTION Potential for damage to the battery male connector If the battery male connector is disconnected while the key switch is on under load an arc will be produced This can lead to erosion at the contacts which considerably shortens the service life of the contacts Switch off t...

Page 329: ...dling battery acid see the chapter entitled Battery acid Rinse away spilt battery acid immediately using plenty of water Before charging check the battery cable and the charging cable for damage and have the cables replaced by the authorised service centre if necessary CAUTION Damage to the connection assembly is possible If the charging cable is connected while the battery charger is switched on ...

Page 330: ...d chassis must not be blocked After charging Switch off the battery charger CAUTION Damage to the connection assembly is possible If you pull out the charging cable while the battery charger is switched on an arc will be produced This can lead to erosion at the contacts which con siderably shortens the service life of the contacts Switch off the battery charger before you discon nect the charging ...

Page 331: ...6210_600 001 Close the battery cover completely When doing so ensure that no cables are crushed between the chassis and the cover Equalising charging to preserve the battery capacity Equalising charges ensure that unevenly charged battery cells are evenly charged again This preserves the service life of the battery and the battery capacity An equalising charge should be carried out in accordance w...

Page 332: ...s up to 2 hours Please refer to the operating instruc tions from the manufacturer of the battery charger Ending the equalising charge The equalising charge ends automatically If the battery is required during this process you can interrupt the equalising charge by pushing the stop button on the battery charger Please refer to the operating instruc tions from the manufacturer of the battery charger...

Page 333: ...Operation 4 Handling the lead acid battery Insert the battery male connector fully into the plug connection on the truck 56338011803 EN 02 2019 09 319 www duma rent com ...

Page 334: ...with the skin Thoroughly wash the skin with soap and water Eye irritation can occur in the event of contact with the eyes Immediately rinse eyes thoroughly with water for 15 minutes then consult a doctor Maintenance personnel The lithium ion battery is virtually mainte nance free and can be charged by the driver If you have any questions please contact your authorised service centre The handling i...

Page 335: ...ce with the directions in these operating instructions When charging and maintaining the battery observe the manufacturer s maintenance instructions for the battery and battery charger Fire protection measures DANGER There is a risk of damage short circuiting and explosion Do not place any metal objects or tools on the battery Keep away from naked flames and do not smoke DANGER Increased risk of fir...

Page 336: ...ange the position of ballast weights Observe the battery weight General safety regulations for lithium ion batteries The following safety regulations generally apply to operating lithium ion batteries Comply with the specifications stated in the safety data sheets of the battery manufacturer Protect the battery against mechanical damage to prevent internal short circuits If batteries have even the ...

Page 337: ...t due to weakened lifting eyes If bent lifting eyes are straightened they lose their rigidity The lifting eyes are then no longer able to support the weight of the battery The battery may fall Do not straighten bent lifting eyes Have bent lifting eyes replaced by the authorised service centre NOTE When switching to lithium ion batteries have the truck electronics adapted by the authorised service ...

Page 338: ... a warmer area Temperature 60 C allow the truck to cool down LITHIUM BATTERY RESTRICTION The truck performance is gradually reduced The truck goes into emergency operation Switch off the truck and then switch it on again If the error occurs frequently notify your authorised service centre LITHIUM BATTERY ERROR The battery has an error and reports it to the truck control unit The truck switches off...

Page 339: ...ct batteries against moisture do not store them directly on the floor Due to the fire risk store batteries outside buildings Store in a cool dry and well ventilated area Never subject the battery to temperatures below 35 C and above 80 C Long term storage below 10 C or above 50 C has a negative impact on the service life of the battery After twelve months check the charging state of the battery and ...

Page 340: ...ixed storage Maintain a safety margin of at least 2 5 m to other goods To avoid a deep discharge observe the specifications of the battery manufacturer regarding the maximum permissible stor age period If you have any questions please contact your authorised service centre 326 56338011803 EN 02 2019 09 www duma rent com ...

Page 341: ...ttery NOTE The battery charge display shows the avai lable battery capacity as a segmented bar graph in 10 increments Approx every 10 seconds the display switches between the battery charge and the remaining period Meaning of the bar graph on the display The remaining two bars flash The charge state is 30 The battery must be recharged soon No bars are displayed The charge state is 15 Charge the bat...

Page 342: ...he charge state LEDs can light up in green and red A charge state of 0 to 20 is indicated by a red bar If this bar flashes the charge state is 2 The truck can no longer be moved A charge state of 20 to 30 is indicated by yellow bars A charge state of 30 to 100 is indicated by green bars When charging the charging state LEDs 3 light up green as a chase light Service LED The service LED 1 lights up r...

Page 343: ...p discharge of the lithium ion battery performance limitations are imposed once the charge state of the battery is 10 If the charge state drops below 15 drive to the charging station and charge the battery WARNING No electric brake assistance when the battery is switched off The drives are de energised when the battery is automatically switched off The truck will not be held on a slope by the elec...

Page 344: ...anufac turers please contact your authorised service centre NOTE To prevent deep discharge of the lithium ion battery performance limitations are imposed once the charge state of the battery drops to a certain level The battery must be charged before the charge state drops below 15 To read the battery charge state see the section entitled Checking the battery charge status Park the truck safely Fu...

Page 345: ...ery has no memory effect Therefore it can be charged in any charge state without the capacity of the battery being impaired At ambient temperatures below 0 C the charging process will take much longer Observe the information in the operating instructions for the battery and the battery charger After charging The battery charger will stop automatically Disconnect the battery male connector from the...

Page 346: ...TION Risk of components being damaged by the lifting accessory and battery rolling away The lifting accessory and battery may roll away in an uncontrolled manner if the battery is not removed on a level smooth floor with sufficient load bearing capacity Follow the operating instructions for the lifting accessories used Always remove the battery on a level smooth floor with sufficient load bearing capa...

Page 347: ... courses of action are required see the section entitled Converting to lithium ion batteries Contact the authorised service centre regarding this matter Converting to lithium ion batteries If the truck is fitted with a lead acid battery at the factory the truck can be converted to a lithium ion battery The conversion must be performed by the authorised service centre The lithium ion battery is hous...

Page 348: ...ht 3 Wooden chock for securing the battery tray After the conversion the authorised service centre identifies the truck with an additional nameplate WARNING Risk to stability If this changeover kit is not fitted it will not be possible to lock the lithium ion battery into place which will result in unintended movement in the battery compartment The conversion must be performed only by the authorised...

Page 349: ...ld be come trapped risk of crushing When closing the battery cover nothing should come between the battery cover and the edge of the chassis Close the battery cover carefully Only close the battery cover if there are no parts of the body in the way WARNING When closing the battery cover there is a risk of trapping the battery cable If the cable is crushed or sheared off there is a risk of short ci...

Page 350: ...ck into place DANGER If the battery is not locked correctly the battery can slide out of the truck with potentially fatal consequences Ensure that the battery safety catch 5 is locked as far as it will go NOTE If the battery safety catch 5 is difficult to move use the coupling pin 4 to help Allow the battery cover lock to snap into place 336 56338011803 EN 02 2019 09 www duma rent com ...

Page 351: ... snap into place properly or the built in sensor 6 will generate the error message CLOSE THE DOOR on the display and the truck will not drive 6210_600 002 NOTE The apertures in the flap arrowed are ne cessary for forced ventilation and must not be blocked 56338011803 EN 02 2019 09 337 www duma rent com ...

Page 352: ...tery Make sure that the cable does not come into contact with the truck chassis during installation Replacing the battery using forklift truck or pallet truck CAUTION Risk of damage The battery must only be removed on a level and smooth floor in accordance with the operating instructions of the truck or lift truck used Preparation Park the truck safely Open the battery cover CAUTION Risk of compone...

Page 353: ... the battery and the forklift truck when removing and inserting the battery with the forklift truck or lift truck WARNING Risk of accident The load capacity of the truck in use must at least match the battery weight see battery identification plate 6210_606 011 A B Before picking up the battery the fork arms must be adjusted to match the opening in the chassis A Push the fork arms together Maintain...

Page 354: ...refully remove the battery from the truck 6321_003 002 Set the battery down on a stable base so that it is secure Position the battery against the stops on the base Pick up the new battery and transport it to the truck Position the battery cable on the battery so that it will not become trapped when the battery is inserted Position the battery at a right angle to the truck Carefully insert the bat...

Page 355: ...ry only onto a firm surface with sufficient load bearing capacity Do not place the battery change frame with the traction battery onto a soft surface or in a rack The battery change frame variant features an advantageous design that allows a truck or pallet stacker to pick up the battery quickly The battery along with the change frame can be set down and charged The change frame fits between the batt...

Page 356: ...ery in such a way that it cannot be crushed when removing or inserting the battery or when closing the battery cover Check the connection cable for damage Ensure that the battery cable does not come into contact with the battery cover WARNING Risk of crushing shearing Personnel must not stand directly next to the battery or between the battery and the truck when removing and inserting the battery ...

Page 357: ...the centre of the battery 1 e g using a strip of adhesive tape Picking up the battery CAUTION Risk of component damage Move the change frame under the battery only up to the edge of the stop 6321_003 086 2 Fold the battery safety catches 2 to the side Carefully move the change frame under the battery Carefully lift the battery up and out of the truck Pay attention to the distance to the chassis WA...

Page 358: ...Move the change frame out from under the battery Pick up the new battery using the change frame and transport the new battery to the truck Position the battery cable on the battery so that it will not become trapped when the battery is inserted Position the battery at a right angle to the truck Carefully insert the battery into the battery compartment Once the battery is positioned correctly in th...

Page 359: ...at the battery cable does not come into contact with the battery cover Close the battery cover Replacing the battery with the hydraulic battery carrier Preconditions The following prerequisites apply when replacing a battery with the hydraulic battery carrier The extension area must be free of obsta cles The ground must be clean even and offer sufficient load capacity NOTE If a battery is deeply di...

Page 360: ... male connector If the battery male connector is connected while the key switch is on under load a jump spark will be produced This jump spark can damage the contacts and considerably shorten the service life of the contacts Do not connect the battery male connector with the key switch switched on Make sure that the key switch is switched off before connecting the battery male connector 6321_003 0...

Page 361: ... catches WARNING Risk of crushing shearing When extending the battery carrier there must be no personnel in the extension area There is a risk of crushing and shearing when the battery carrier extends The battery male connector must remain in reach as an emergency off mechanism Place beside the counterweight and outside the extension area 56338011803 EN 02 2019 09 347 www duma rent com ...

Page 362: ...not dam aged when the carriage is extended NOTE If the movement of the carriage is restricted by obstacles release the push button The carriage can only be retracted If the push button is actuated continuously the drive switches off after 50 seconds WARNING Risk of crushing Never reach under the battery to remove obstacles Retract the battery again and remove the obstacle NOTE If the motor protect...

Page 363: ...n an emergency Switch off the key switch Disconnect the battery male connector and place it on the battery Hook the battery on to suitable lifting gear Observe the operating instructions for the lifting gear 6327_003 046 Lift the battery sideways out of the truck Ensure that there is sufficient distance from the battery cover CAUTION Risk of component damage Do not allow slack lifting gear to fall ...

Page 364: ...switch switched on Make sure that the key switch is switched off before connecting the battery male connector Ensure that the battery male connector and the plug connection are dry clean and free of foreign objects Connect the battery male connector Switch on the key switch WARNING Risk of injury Personnel must stand beside the counterweight and outside the retraction area CAUTION Risk of componen...

Page 365: ...f the movement of the carriage is restricted by obstacles release the push button WARNING Risk of crushing Never reach under the battery to remove obstacles Extend the carriage again Lift the battery again using the crane swivel the battery to the side and remove the obstacle CAUTION Risk of damage If the drive system overheats the battery carrier is switched off automatically After a cooling down...

Page 366: ...he truck to cool down for one hour 5910 5930 5931 Notify the authorised service centre Message Cause Remedy BATTERY CHANGER The battery support is not fully retracted Press the Retract battery push button until the support is fully retracted If this operation is not successful notify the authorised service centre CLOSE THE DOOR The battery cover is not closed correctly Close the battery cover 352 ...

Page 367: ...and load capacity To avoid short circuits cover batteries with open terminals or connectors with a rubber mat Observe the operating instructions for the lifting gear Attach the battery 1 to suitable lifting gear 2 Lift the battery carefully and ensure that it hangs straight on the lifting gear The lifting gear must be vertical when lifting so that no lateral pressure is applied to the tray Set the...

Page 368: ...s equipped with four extendable lifting eyes The battery may only be transported by crane using a lifting gear and bridge piece 2 that are suitable in terms in size and load capacity Pull out the two lifting eyes 1 on each side and tilt them towards each other The lifting eyes are locked in this position Observe the operating instructions for the lifting gear Attach the lifting gear to the four li...

Page 369: ... flammable cleaning materials CAUTION Risk of fire due to flammable materi als Deposits and solids can be ignited by hot components e g drive units Remove deposits and solids CAUTION Risk of damage to the battery male connector when disconnecting If the battery male connector is disconnected while the key switch is switched on under load an arc will be produced The arc can damage the contacts and con...

Page 370: ...h water Use only high pressure cleaners with a maximum output power of up to 50 bar and 85 C If a high pressure cleaner is used maintain a distance of at least 20 cm between the nozzle and the object being cleaned Do not aim the cleaning jet directly at adhesive labels or decal information Remove all deposits and accumulations of foreign materials in the vicinity of hot components Use only non flam...

Page 371: ...ng materials in accordance with the manufactu rer s specifications Clean the electrical system parts with a metal free brush and blow the dust off with low pressure compressed air 6321_003 020 Cleaning load chains WARNING Risk of accident Load chains are safety elements The use of cold cleaning solvents chemical clea ners or fluids that are corrosive or contain acid or chlorine can damage the chains...

Page 372: ... panes of glass e g cab windows vari ant must always be kept clean and free of ice This is the only means of guaranteeing good visibility CAUTION Do not damage the rear window heater inside Take great care when cleaning the rear window 1 and do not use any objects with sharp edges Clean the windows NOTE Cleaning can be done using a commercially available glass cleaner After cleaning CAUTION Danger...

Page 373: ...ll uncoated moving parts Grease the truck Lubricate the joints and controls Lubricate the battery cover interlock Check that the battery male connector is dry before you connect the battery male connector NOTE The more often the truck is cleaned the more frequently the truck must be lubricated 56338011803 EN 02 2019 09 359 www duma rent com ...

Page 374: ...e Serien Nr year année Baujahr Rated capacity Capacité nominale Nenn Tragfähigkeit Battery voltage Tension batterie Batteriespannung Rated drive power Puissance motr nom Nenn Antriebsleist Unladen mass Masse à vide Leergewicht max min kg kg kg kg kg kW V see Operating instructions voir Mode d emploi siehe Betriebsanleitung D 22113 Hamburg Berzeliusstr 10 1 3 2 Determining the actual total weight P...

Page 375: ...a wheel chock in front of each front wheel and behind each back wheel 1 Park the truck securely CAUTION Risk of component damage If you remove the battery male connector when the key switch is switched on under load an arc will be produced This can lead to erosion at the contacts which considerably shortens their service life Switch off the key switch before the battery male connector is disconnec...

Page 376: ...he coupling pin 2 or loop around the coupling pin and lash the truck to the side DANGER Shifting of the load caused by the lashing straps slipping The truck must be lashed securely so that it cannot move during transportation Make sure that the lashing straps are tightened securely and that the pads cannot slip off Crane loading Crane loading is only intended for transporting the complete truck in...

Page 377: ...r 10 1 3 2 Determining the loading weight Park the truck securely see chapter Park ing the truck securely Determine the unit weights by reading them off the truck nameplate and if necessary the attachment variant nameplate Add the determined unit weights to obtain the loading weight of the truck Tare weight 1 Max permissible battery weight 2 Ballast weight variant 3 Attachment net weight variant L...

Page 378: ...loading weight Only use the truck s designated lifting points Make sure that harnesses such as hooks shackles belts etc are only used in the indicated load direction The harnesses must not be damaged by truck parts NOTE The attachment points are indicated by a hook symbol 4 6321_003 069 Loop the lifting straps around the main traverse 4 on the outer mast of the lift mast 364 56338011803 EN 02 2019...

Page 379: ...en lifting it Connect the lifting straps to the lifting eye and insert the safety device 7 CAUTION Incorrectly fitted harnesses may damage attach ment parts Pressure from the harnesses can damage or destroy attachment parts when the truck is lifted If attachment parts are in the way e g lighting rear window trademark emblem etc these must be removed before loading Secure harnesses in such a way tha...

Page 380: ...mproper storage or decommissioning for a period of more than two months can result in corrosion damage to the truck If the truck is parked in an am bient temperature of below 10 C for an extended period the batteries will cool down The electrolyte may freeze and damage the batteries Store the truck in a dry clean frost free and well ventilated environment Implement the following measures before de...

Page 381: ...er entitled 1000 hour maintenance annual maintenance Lubricate the battery interlock and the battery cover see the section entitled Checking the battery interlock and battery cover in the chapter entitled Remaining ready for operation CAUTION Risk of component damage If you remove the battery male connector with the key switch switched on under load an arc will be produced This can cause the conta...

Page 382: ...ation water Cover with vapour permeable material e g cotton Cover the truck to protect it from dust If the truck is to be shut down for even longer periods contact the authorised service centre to find out about additional measures Returning to service after decommis sioning If the truck has been decommissioned for longer than six months it must be carefully checked before being re commissioned As ...

Page 383: ...on water Change the hydraulic oil if neces sary Carry out the checks and tasks that are to be performed before the first commissioning Perform visual inspections and function checking The following points must be checked in particular Drive control steering Brakes service brake parking brake Lifting system lifting accessories load chains mounting NOTE For further information see the workshop manual...

Page 384: ...4 Operation Decommissioning 370 56338011803 EN 02 2019 09 www duma rent com ...

Page 385: ...5 Maintenance www duma rent com ...

Page 386: ...the lift mast to prevent it tilting backwards unintentionally Observe the maximum lift height of the lift mast and compare the dimensions from the technical data with the dimensions of the hall into which the truck is to be driven These steps are taken to prevent a collision with the ceiling of the hall and to avoid any damage caused as a result Working on the hydraulic equipment The hydraulic sys...

Page 387: ...hen changing hydraulic and electrical compo nents These are listed in the appropriate sections Lifting and jacking up DANGER There is a risk to life if the truck tips over If not raised and jacked up properly the truck may tip over and fall off Only the hoists specified in the workshop manual for this truck are allowed and are tested for the necessary safety and load capacity Only have the truck ra...

Page 388: ... Possibility of damage to the ceiling Note the maximum lift height of the lift mast Securing the lift mast against tilting backwards A hardwood beam with a cross section of 120 x 120 mm is required The length of the hardwood beam must approximately correspond to the width of the fork carriage b3 To avoid impact injuries the hardwood beam must not protrude beyond the outer contour of the truck A ma...

Page 389: ...accident This work must only be performed by an authorised service technician Arrange for an authorised service technician to remove the lift mast Securing the lift mast against falling off DANGER Risk of accident This work must only be performed by an authorised service technician Arrange for an authorised service technician to secure the lift mast 56338011803 EN 02 2019 09 375 www duma rent com ...

Page 390: ...e received appropriate training in accordance with the instructions from the manufacturers of the battery battery charger and truck Follow the handling instructions for the battery and the operating instructions for the battery charger Maintenance work without special qualifications Simple maintenance work such as checking the hydraulic oil level may be carried out by untrained personnel A qualifica...

Page 391: ...fined for standard use Shorter maintenance intervals can be defined in consultation with the operating company depending on the application conditions of the truck The following factors may necessitate shorter maintenance intervals Contaminated poor quality roads Dusty or salty air High levels of air humidity Extremely high or low ambient tempera tures or extreme changes in temperature Multi shift o...

Page 392: ...5 Maintenance General maintenance information 378 56338011803 EN 02 2019 09 www duma rent com ...

Page 393: ...eck wheels for damage and check the tightening torques Power unit Drive axle Check mounting check for leaks and clean cooling fins Drive wheel unit and multi disc brake Check the oil level Change the gearbox oil once after the first 1000 hours Steering Check steering system for correct function and for leaks Check that the steering wheel is firmly attached and check the turning handle for damage Stee...

Page 394: ...ery lock for damage Variant Hydraulic battery carrier Check all moving parts for wear and oil or lubri cate Observe the special maintenance schedule Variant Hydraulic battery carrier Check the oil level and check for leaks Hydraulics Check hydraulic system for condition correct function and leaks Check the hydraulics blocking function ISO valve Check oil level Lift mast Check mast bearings for dam...

Page 395: ...ion of the antistatic belt or antistatic electrode Check heating system for damage observe manufacturer s maintenance instructi ons Check attachments for wear and damage observe manufacturer s maintenance instructions Check trailer coupling for wear and damage observe manufacturer s maintenance instructions General Read out error numbers and delete list Reset maintenance interval Check labelling f...

Page 396: ...5 Maintenance General maintenance information 382 56338011803 EN 02 2019 09 www duma rent com ...

Page 397: ...umulator Ordering spare parts and wearing parts Spare parts are provided by our spare parts service department The information required for ordering parts can be found in the spare parts list Only use spare parts as per the manufac turer s instructions The use of unapproved spare parts can result in an increased risk of accidents due to insufficient quality or incor rect assignment Anyone using una...

Page 398: ... a change between different manufacturers cannot be avoided drain the old oil thoroughly Before carrying out lubricating work filter changes or any work on the hydraulic system carefully clean the area around the part involved When topping up working materials use only clean containers Lubrication plan 384 56338011803 EN 02 2019 09 www duma rent com ...

Page 399: ...ins D One lubricating nipple on each of the two lift mast bearings 1 The respective lubricant specification can be found in the Maintenance data table section below under this Code This lubrication plan describes the series production truck with standard equipment For main tenance points on variant trucks see the relevant chapter and or instructions provided by the manufacturer 56338011803 EN 02 20...

Page 400: ...cations Dimension Insulation resistance DIN EN 1175 VDE 0117 For further information refer to the workshop manual for the truck in question Controls joints Code Unit Operating materials Specifications Dimension High pressure grease ID no 0147873 As required Lubrication Oil SAE 80 MIL L2105 API GL4 As required Dual pedal operation High pressure grease ID no 0147873 As required Hydraulic system Code ...

Page 401: ... depth 1 6 mm Steering axle Code Unit Operating materials Specifications Dimension A Axle stub bearing spherical bearing High pressure grease ID no 0147873 As required Wheel nuts screws Torque wrench 220 Nm Axle stub nut Torque wrench 310 Nm Drive axle Code Unit Operating materials Specifications Dimension Wheel nuts screws Torque wrench 640 Nm Wheel gear Gearbox oil Fuchs TITAN Gear Hyp LD SAE 80W ...

Page 402: ...ions Dimension C Lubrication High load chain spray Fully synthetic Temperature range 35 C to 250 C ID no 0156428 As required Washer system Code Unit Operating materials Specifications Dimension System filling Screen wash Winter ID no 172566 As required 388 56338011803 EN 02 2019 09 www duma rent com ...

Page 403: ...e heating system panelling 3 If the cover 6 is in place remove it by lifting it with your finger Unscrew the four screws 5 5 5 6 4 Lift up the valve cover 4 and remove it Fitting the valve cover Refit the valve cover 4 Refit the cover 6 Refit the heating system panelling 3 Opening the fuse box To access the fuse box and other components in the electronic control unit you need to remove the cover sheet...

Page 404: ...do not remove them completely The cover sheet is held in place by clamps at the sides Unscrew two screws 3 Remove the cover sheet 1 To fit the cover sheet slide it into the clamps at the sides Tighten all screws 4 5 5 Opening the fuse box Unscrew the screws 5 The screw at the side can be accessed through the open battery door or battery cover Remove the fuse box cover 4 To fit the cover screw in and...

Page 405: ...en the truck is tilted or during sharp deceleration If the battery falls out there is a danger of being crushed If the interlock is deformed damaged or difficult to move inform STILL Service immediately Do not operate the truck Check that the interlocks function correctly Interlocks must be greased and move easily Always check the interlock after an accident NOTE The interval for greasing is influen...

Page 406: ...or damaged 6321_003 136 2 3 Check that the battery cover lock 3 moves easily and that it is not deformed or dam aged Check that the rest plate 2 of the battery cover lock is seated correctly and that it is not deformed or damaged Grease the lock mechanisms Close the battery cover again 392 56338011803 EN 02 2019 09 www duma rent com ...

Page 407: ...ective belt replaced by your service centre Only use genuine spare parts Do not make any changes to the belt NOTE Carry out the following checks on a regular basis monthly In the case of significant strain a daily check is necessary Checking the seat belt 6327_342 009 1 2 3 Pull out the belt 3 completely and check for wear The belt must not be frayed or cut The stitching must not be loose Check whe...

Page 408: ... of the belt Cleaning the seat belt Clean the seat belt as necessary but without using chemical cleaning materials a brush will suffice Replacement after an accident As a rule the seat belt must be changed after an accident 6327_342 010 Checking the driver s seat WARNING Risk of injury After an accident check the driver s seat with attached restraining belt and fastening Check the controls for corr...

Page 409: ...you must first obtain approval from the truck manufacturer WARNING Risk to stability When using pneumatic tyres or solid rubber tyres rim wheel parts must never be changed and rim wheel parts from different manufacturers must not be mixed 6311_003 004 Checking the condition and wear of the tyres WARNING Tyre quality affects the stability and handling of the truck Changes can only be made after cons...

Page 410: ...tyres on an axle must be approximately the same Super elastic tyres and solid rubber tyres can be worn down to the wear mark 2 6210_460 004 3 Checking wheel fastenings Check wheel fastening nuts 3 and bolts for secure positioning and retighten as necessary Observe the torques see the maintenance data table 396 56338011803 EN 02 2019 09 www duma rent com ...

Page 411: ... 1 and tie rod joint 2 for play and wear Check the steering cylinder 3 for leaktight ness traces of oil NOTE In the case of excessive play or wear have your service centre change the relevant parts Lubricating the steering axle ENVIRONMENT NOTE Dispose of old grease and contaminated devices in accordance with the national regulations for the country in which the truck is being used 56338011803 EN ...

Page 412: ...the truck Actuate the steering Park the truck securely again Repeat the lubrication procedure NOTE Please note the more often the truck is cleaned the more frequently it must be lubricated Checking the lines for leaks Retighten leaky connections NOTE Have faulty lines replaced by your authorised service centre After repairs force out any trapped air by turning the steering wheel from stop to stop ...

Page 413: ...attery For information on checking the battery see the chapter entitled Checking the battery condition acid level and acid density Checking the fuses DANGER Hazard from electrical current Take care when handling residual capacity may be present Before starting the following mainten ance work Park the truck securely Disconnect the battery male connector 56338011803 EN 02 2019 09 399 www duma rent c...

Page 414: ...onsiderably shortens their service life Switch off the key switch before the battery male connector is disconnected Do not disconnect the battery male connector while the key switch is switched on except in an emergency 1 Fuses for standard equipment and equipment variants are located in the rear part of the control electronics 1 Open the cover Remove the cover from the control electron ics 400 56...

Page 415: ...n not all fuses will be present in the truck CAUTION Water in the electrical system can cause damage to components In order to protect the electrical system against ingress of water the cover must be closed Refit the cover after these tasks have been completed Connect the battery male connector Carry out a functional test Replacing fuses DANGER Hazard from electrical current Take care when handling...

Page 416: ...lt in short circuits Only use fuses with the prescribed nominal current NOTE Depending on the equipment not all fuses will be present in the truck 1 Fuses for standard equipment and equipment variants are located in the rear part of the control electronics 1 Open the cover Remove the cover from the control electron ics Replace the blown fuse see the section entitled Fuse assignment CAUTION Water i...

Page 417: ...oils are hazardous to your health and are under pressure during operation Note the safety regulations in the Hydraulic fluid chapter CAUTION Risk of damage to components Remove connector for drive unit 1 2 6210_700 002 Unscrew breather filter 1 Check the oil level on the oil dipstick The oil level must be between the markings 2 If the oil level is too low pour hydraulic oil of the correct specificati...

Page 418: ... to normal wear Do not use hydraulic hoses for more than two years if they are subject to a high level of wear Comply with the specifications of DGUV 113 020 in Germany Outside of Germany observe the national regulations for the country of use Check pipe and hose connection screw joints for leaks traces of oil Replace hose lines if they display the following abnormalities Outer layer has been damag...

Page 419: ...P 5 386 NOTE Spray the roller track evenly from a distance of approx 15 20 cm Wait approx 15 minutes until the equipment is ready to use again Greasing the automatic tow coupling NOTE Wear to moving parts can be significantly reduced by appropriate servicing and regular lubrication of the coupling Avoid over greasing NOTE Close the coupling before cleaning with a high pressure cleaner After cleanin...

Page 420: ... For journeys with a rigid drawbar trailer lubricate the underside of the tow bar eye and the supporting surface on the coupling 7321_003 092 Determine the wear on the coupling pin The diameter of the spherical part must not be less than 36 5 mm Model RO 244 A Open coupling Wartung_Rockinger 244 A 1 Grease using the lubricating nipple 1 in accordance with the maintenance data table see Chapter Mai...

Page 421: ...a table see Chapter Maintenance data table P 5 386 Grease the supporting surface for the tow bar eye 7321_003 095 Model RO 841 Lubricate via the points provided for this purpose lubricating nipple opened cou pling in accordance with the maintenance data table see Chapter Maintenance data table P 5 386 Grease the supporting surface for the tow bar eye 56338011803 EN 02 2019 09 407 www duma rent com...

Page 422: ... Replacing the heater filter mat DANGER Danger of death from electric shock The heater housing contains live parts These live parts can cause an electric shock while the battery male connector is connected Do not reach into the heater if the truck is connected to the battery Park the truck safely Disconnect the battery male connector 6321_003 091 1 2 Loosen the mounting screw 1 Remove the cover 2 4...

Page 423: ...over 4 6345_003 007 7 5 6 Pull out the filter mat carrier 5 Check the filter mat 6 for contamination If the filter mat is grey in colour replace it NOTE Change the filter mat at least every two months Remove any dust and dirt from the fresh air inlet 7 beneath the filter mat carrier 56338011803 EN 02 2019 09 409 www duma rent com ...

Page 424: ...5 Maintenance Preserving operational readiness 410 56338011803 EN 02 2019 09 www duma rent com ...

Page 425: ...ised connections and replace brittle cables 6327_003 045 1 Checking the hydraulic oil level of the hydraulic battery carrier WARNING Hydraulic oils are hazardous to your health and are under pressure during operation Note safety regulations for working with hydrau lic oils see Chapter Hydraulic fluid P 2 51 Checking the hydraulic oil level Park the forklift truck on level ground Remove the battery ...

Page 426: ... holder plate Retract the hydraulic battery carrier Withdraw sealing plug 1 through the opening in the mounting plate The oil level must lie between 65 and 70 mm when measured from the base of the container If the oil level is below the required level top up the hydraulic oil via the filler neck according to the maintenance data table see Chapter Maintenance data ta ble P 5 386 NOTE Use a funnel Sc...

Page 427: ...ed lubricant residues Lubricate the slide elements and guide rails 2 and 3 in accordance with the mainte nance data table see Chapter Mainte nance data table P 5 386 Reinstall the battery Oiling the catch rails WARNING Risk of injury If the battery carrier is not at a sufficiently safety distance from mechanical components when it is actuated hands or feet may be crushed Actuating beyond the batter...

Page 428: ...ollers must be swung out fully and locked in position after lubrication NOTE The catch rails of the support rollers are loca ted beneath the battery carrier If necessary use a mirror to gain a better view Park the forklift truck on level ground 6210_003 007 Remove the battery see Replacing the battery with the hydraulic battery carrier Place the battery next to the truck so that the battery male c...

Page 429: ...t rollers are swung all the way out and are locked in position If the support rollers are fully swung out and locked reinstall the battery If the support rollers do not swing out correctly or are not in the locked position inform your authorised service centre 6321_003 020 Checking the lift cylinders and connections for leaks WARNING Risk of injury Observe safety regulations for working on the lif...

Page 430: ...hickness CAUTION Worn fork arms should always be replaced in pairs Check the securing mechanism 3 for proper operation The locking screw 2 that prevents dislodg ing must be present Checking the reversible fork arms NOTE This check is only required for reversible fork arms variant Check the outside of the fork bend 1 for cracks Contact your service centre 416 56338011803 EN 02 2019 09 www duma rent...

Page 431: ...t the support and springs of the double pedal mechanism are securely positioned Check that all screws are sealed with locking varnish Checking the battery changeover frame The screw joints and welded seams of the battery changeover frame must be subjected to a visual inspection 56338011803 EN 02 2019 09 417 www duma rent com ...

Page 432: ...5 Maintenance 1000 hour maintenance yearly maintenance 418 56338011803 EN 02 2019 09 www duma rent com ...

Page 433: ...6 Technical data www duma rent com ...

Page 434: ...6 Technical data Dimensions Dimensions 1 Seat is adjustable 90 mm 2 Fork spacing is adjustable 420 56338011803 EN 02 2019 09 www duma rent com ...

Page 435: ...0 6348 842 mm RX60 30 6353 823 mm RX60 30L 6354 830 mm RX60 30L 600 6355 830 mm RX60 35 6356 892 mm NOTE The specified centre of gravity S relates to trucks with standard equipment If for example the truck is equipped with a different lift mast attachment or driver protection structure this value is only a guide value If necessary the centre of gravity S must be determined on an individual basis fo...

Page 436: ... Electric Operation Seat Seat Rated capacity load Q kg 2500 2500 Load centre of gravity distance c mm 500 600 Load distance x mm 445 450 Wheelbase y mm 1595 1595 Weights Model RX60 25 RX60 25 600 Type number 6345 6346 Net weight including battery kg 4585 4840 Front axle load laden kg 6287 6502 Rear axle load laden kg 798 838 Front axle load unladen kg 2306 2356 Rear axle load unladen kg 2279 2484 ...

Page 437: ...t2 h3 mm 3020 3020 Height with lift mast extended h4 mm 3650 3800 Height above overhead guard h6 mm 2210 2210 Seat height in relation to SIP h7 mm 1262 1262 Coupling height h10 mm 485 365 485 365 Overall length l1 mm 3353 3558 Length including fork back l2 mm 2353 2358 Overall width b1 mm 1199 1199 Fork arm thickness s mm 40 45 Fork arm width e mm 100 100 Fork arm length l mm 1000 1200 Fork carria...

Page 438: ...thout load m s 0 55 0 55 Lowering speed with load m s 0 54 0 54 Lowering speed without load m s 0 45 0 45 Pulling force with load kg 8000 7950 Pulling force without load kg 8110 8060 Max tractive force with load kg 17 440 17 420 Max tractive force without load kg 17 220 17 090 Climbing capability with load 21 3 20 4 Climbing capability without load 29 5 29 1 Max climbing capability with load 25 5 ...

Page 439: ...RX60 25 RX60 25 600 Type number 6345 6346 Traction motor power rating at S2 60 min kW 15 15 Lift motor power rating at 15 ED kW 16 3 16 3 Battery Standard circuit DIN 43536 A DIN 43536 A Battery voltage U V 80 80 Nominal capacity K5 K5 Ah 560 620 560 620 Battery weight kg 1558 1558 Energy consumption 60 VDI working cycles hour kWh h 6 7 6 9 Other Model RX60 25 RX60 25 600 Type number 6345 6346 Wor...

Page 440: ... Electric Operation Seat Seat Rated capacity load Q kg 2500 2500 Load centre of gravity distance c mm 500 600 Load distance x mm 445 450 Wheelbase y mm 1740 1740 Weights Model RX60 25L RX60 25L 600 Type number 6347 6348 Net weight including battery kg 4887 4919 Front axle load laden kg 6321 6514 Rear axle load laden kg 1066 905 Front axle load unladen kg 2463 2505 Rear axle load unladen kg 2424 24...

Page 441: ...Lift8 h3 mm 3020 3020 Height with lift mast extended h4 mm 3650 3800 Height above overhead guard h6 mm 2209 2209 Seat height in relation to SIP h7 mm 1262 1262 Coupling height h10 mm 484 364 484 364 Overall length l1 mm 3498 3703 Length including fork back l2 mm 2498 2503 Overall width b1 mm 1199 1199 Fork arm thickness s mm 40 45 Fork arm width e mm 100 100 Fork arm length l mm 1000 1200 Fork car...

Page 442: ...ed without load m s 0 55 0 55 Lowering speed with load m s 0 54 0 54 Lowering speed without load m s 0 45 0 45 Pulling force with load kg 7940 7900 Pulling force without load kg 8050 8050 Max tractive force with load kg 17390 17420 Max tractive force without load kg 17210 17130 Climbing capability with load 20 3 20 0 Climbing capability without load 30 2 30 0 Max climbing capability with load 24 2...

Page 443: ...60 25L RX60 25L 600 Type number 6347 6348 Traction motor power rating at S2 60 min kW 15 15 Lift motor power rating at 15 ED kW 16 3 16 3 Battery Standard circuit DIN 43536 A DIN 43536 A Battery voltage U V 80 80 Nominal capacity K5 K5 Ah 700 775 700 775 Battery weight kg 1863 1863 Energy consumption 60 VDI working cycles hour kWh h 7 2 7 2 Other Model RX60 25L RX60 25L 600 Type number 6347 6348 W...

Page 444: ...c Electric Operation Seat Seat Rated capacity load Q kg 3000 3500 Load centre of gravity distance c mm 500 500 Load distance x mm 465 465 Wheelbase y mm 1650 1770 Weights Model RX60 30 RX60 35 Type number 6353 6356 Net weight including battery kg 5104 5521 Front axle load laden kg 7274 8088 Rear axle load laden kg 830 933 Front axle load unladen kg 2519 2680 Rear axle load unladen kg 2585 2841 Whe...

Page 445: ... mm 3020 3020 Height with lift mast extended h4 mm 3800 3800 Height above overhead guard h6 mm 2212 2211 Seat height in relation to SIP h7 mm 1257 1257 Coupling height h10 mm 487 367 485 365 Overall length l1 mm 3428 3548 Length including fork back l2 mm 2428 2548 Overall width b1 mm 1199 1300 Fork arm thickness s mm 50 50 Fork arm width e mm 100 100 Fork arm length l mm 1000 1000 Fork carriage St...

Page 446: ...3 0 37 Lifting speed without load m s 0 55 0 55 Lowering speed with load m s 0 51 0 51 Lowering speed without load m s 0 45 0 45 Pulling force with load kg 7680 7410 Pulling force without load kg 8040 7860 Max tractive force with load kg 17 050 16 710 Max tractive force without load kg 17 240 16 970 Climbing capability with load 18 1 15 9 Climbing capability without load 29 0 27 0 Max climbing cap...

Page 447: ... RX60 30 RX60 35 Type number 6353 6356 Traction motor power rating at S2 60 min kW 15 15 Lift motor power rating at 15 ED kW 16 3 16 3 Battery Standard circuit DIN 43536 A DIN 43536 A Battery voltage U V 80 80 Nominal capacity K5 K5 Ah 560 620 700 775 Battery weight kg 1558 1863 Energy consumption 60 VDI working cycles hour kWh h 7 5 8 6 Other Model RX60 30 RX60 35 Type number 6353 6356 Working pr...

Page 448: ...tric Electric Operation Seat Seat Rated capacity load Q kg 3000 3000 Load centre of gravity distance c mm 500 600 Load distance x mm 465 465 Wheelbase y mm 1740 1740 Weights Model RX60 30L RX60 30L 600 Type number 6354 6355 Net weight including battery kg 5049 5416 Front axle load laden kg 7246 7532 Rear axle load laden kg 803 884 Front axle load unladen kg 2582 2696 Rear axle load unladen kg 2467...

Page 449: ...Lift19 h3 mm 3020 3020 Height with lift mast extended h4 mm 3800 3800 Height above overhead guard h6 mm 2212 2212 Seat height in relation to SIP h7 mm 1257 1257 Coupling height h10 mm 486 366 486 366 Overall length l1 mm 3518 3718 Length including fork back l2 mm 2518 2518 Overall width b1 mm 1199 1300 Fork arm thickness s mm 50 50 Fork arm width e mm 100 100 Fork arm length l mm 1000 1200 Fork ca...

Page 450: ... without load m s 0 55 0 55 Lowering speed with load m s 0 51 0 51 Lowering speed without load m s 0 45 0 45 Pulling force with load kg 7690 7550 Pulling force without load kg 8060 7960 Max tractive force with load kg 17 070 17 010 Max tractive force without load kg 17 270 17 110 Climbing capability with load 18 3 17 2 Climbing capability without load 30 1 28 0 Max climbing capability with load 21...

Page 451: ...60 30L RX60 30L 600 Type number 6354 6355 Traction motor power rating at S2 60 min kW 15 15 Lift motor power rating at 15 ED kW 16 3 16 3 Battery Standard circuit DIN 43535 A DIN 43535 A Battery voltage U V 80 80 Nominal capacity K5 K5 Ah 700 775 700 775 Battery weight kg 1863 1863 Energy consumption 60 VDI working cycles hour kWh h 7 7 8 0 Other Model RX60 30L RX60 30L 600 Type number 6354 6355 W...

Page 452: ...seat suspen sion must be set to this driver s requirements Due to the individual nature of height and body weight as well as the wide variety of types of driver s seat and overhead guard the minimum head clearance must be ensured in every truck The driver s compartment has been designed taking ergonomics in the workplace into account and in accordance with EN ISO 3411 In general from the seat posi...

Page 453: ...DIN standards Do not change the position of ballast weights Check the battery weight against the information on the nameplate Only use a battery tray that is closed at the bottom The battery weight can be found on the nameplate of the battery NOTE Battery specifications according to DIN 43536 cells in accordance with DIN EN 60254 2 80 V circuit B RX60 25 6345 RX60 25 600 6346 RX60 30 6353 Battery c...

Page 454: ...zW 560 HAWKER wf 200plus 560 4 PzS 560 560 4 PzS 620 620 4 CSM 640 640 1028 711 784 234 5 PzV 600 600 5 PzW 700 HAWKER wf 200plus 700 5 PzS 700 700 5 PzS 775 775 5 CSM 800 800 TENSOR TCSM 1620 840 1028 855 784 235 NOTE When converting to TENSOR batteries the maximum speed of the truck must be limited to 17 km h for technical reasons Contact the authorised service centre regarding this matter 440 5...

Page 455: ...th a nominal voltage of 90 V can be used Use batteries that meet DIN standards Check the battery weight against the information on the nameplate Only use a battery tray that is closed at the bottom The battery weight can be found on the nameplate of the battery For more information please refer to the nameplate and the operating instructions for the lithium ion battery GGS Li Ion 90 V BG6 Battery ...

Page 456: ... board solenoid valve on the attachment F23 10 A 6 CPP RPP roof F26 25 A 7 CPP RPP seat F27 25 A 8 MMS option board F29 15 A 9 CPP RPP front F28 10 A 10 Proportional technology F25 10 A 11 U4 voltage converter F15 10 A Solenoid valve on attachment F15 10 A 12 U1 voltage converter F14 15 A U1 U2 voltage converter F14 30 A 48 V working spotlight F14 15 A 13 SU MCU F11 10 A 14 Horn F12 10 A 442 56338...

Page 457: ...0 6 7 4 2 1 3 5 F1 F2 7312_003 042 75 h 2 234 7 12 15 1 2 3 Fuse assignment equipment vari ants 1 5th hydraulic function 24 48 V F1 10 A 2 Variant e g MMS F3 10 A 3 Variant e g light F2 10 A 56338011803 EN 02 2019 09 443 www duma rent com ...

Page 458: ...6 Technical data Fuse assignment 444 56338011803 EN 02 2019 09 www duma rent com ...

Page 459: ...ini lever and the 5th function 214 Controlling using the joystick 4Plus 224 Controlling using the quadruple mini lever and the 5th function 222 Controlling using the triple mini lever and the 5th function 218 Controlling with a quadruple mini lever 220 Controlling with a triple mini lever 216 Controlling with fingertip 228 Controlling with fingertip and 5th function 229 General controlling 207 Mount...

Page 460: ... the password 106 Changing to lithium ion batteries 333 Charging the lithium ion battery 330 Checking fork arms 416 Checking the cable connections 411 Checking the charge state of the lead acid battery 310 Checking the charge status of the lithium ion battery 327 Checking the double pedal 417 Checking the driver s seat 394 Checking the emergency off function 94 Checking the lift cylinders and conn...

Page 461: ...g the daily kilometres 118 Setting the date 118 Setting the language 119 Setting the time 118 Standard displays 109 Display symbols 113 Auxiliary equipment softkey functions 115 Error messages 114 Menu navigation softkey functions 116 Numeric keypad 117 Operating messages 113 Status LEDs 116 Warning messages 114 Display operating unit Standard display elements 99 Disposal Battery 23 Components 23 ...

Page 462: ...variants 443 Standard equipment 442 Fuse box Closing 390 Opening 390 Fuses Checking 399 Replacing 401 G General 4 General view 58 Driver s compartment 60 H Handling gas springs and accumulators 39 Hazard areas 130 Hazard assessment 32 Hazard warning system 238 Hazards and countermeasures 44 Heating system 256 Hydraulic battery carrier Checking the oil level 411 Lubricating the slide elements 413 O...

Page 463: ...lling with the fingertip console 169 Multi lever 163 Operating devices 161 Lighting STILL SafetyLight 243 Switching on and off 236 List of abbreviations 19 Lithium ion batteries Battery weight and dimensions 322 Changeover kit 333 Charging 330 Checking the charge status 327 Danger areas 30 Declaring the use of 31 Display 63 Display messages 324 Driver qualification 32 Fire protection measures 321 Fi...

Page 464: ...Message PARKING BRAKE OIL PRES SURE 290 VERTICAL POSITION 285 ACCELERATOR 282 APPLY HANDBRAKE 281 ARE YOU SURE 287 BRAKE SENSOR 282 CLOSE THE DOOR 291 CODE DENIED 282 EMERGENCY SWITCH 284 LEVER 291 LIFT HEIGHT 291 LITHIUM BATTERY ERROR 324 LITHIUM BATTERY RESTRIC TION 324 LITHIUM BATTERY TEMPERA TURE 324 LOWER FORKS 283 MOT GEN TEMP 290 NOT VALID 290 OVERHEATING 289 291 PARKING BRAKE ACTIVE 283 PA...

Page 465: ...cessories 7 P Packaging 23 Parking brake 140 Electric parking brake 142 Mechanical parking brake 140 Parking the truck securely 158 Permissible lithium ion batteries 31 Personnel qualifications 376 Picking up loads 188 Place of use 13 Procedure if truck tips over 295 Procedure in the event of a fire when using lithium ion batteries 32 Product specific dangers of lithium ion batteries 30 Production nu...

Page 466: ...tions for working on the lift mast 374 Safety regulations for working with lithium ion batteries 322 Safety regulations when driving 125 Safety regulations when handing loads 183 Schematic views 21 Scope of the documentation UPA solutions 17 Seat belt 82 Checking 393 Cleaning 394 Fastening 83 Fastening on a steep slope 84 Maintaining 393 Malfunction due to cold 84 Releasing 84 Replacement after an...

Page 467: ... Installing 389 Removing 389 Variant Ceiling sensor 246 Variants Access authorisation with PIN code 99 Automatic lift cut out 177 Clamp locking mechanism 231 Clipboard 259 FleetManager 245 Fork extension 172 Heating system 256 Hi Lo lift mast 161 Lift mast vertical position 178 Lifting systems 160 Load measurement 185 Push up roof window 258 Radio 255 Reducing speed with a raised load 157 Reversib...

Page 468: ...rking on the electrical equipment 372 Working on the hydraulic equipment 372 Working spotlight for reverse travel Switching on and off 237 Working spotlights Automatically switching on off 242 Lift height controlled switching on off 242 Manually switching on off 241 Switching on and off 236 241 Z Zero adjustment of the load measure ment 95 454 56338011803 EN 02 2019 09 www duma rent com ...

Page 469: ...www duma rent com ...

Page 470: ...STILL GmbH 56338011803 EN 02 2019 09 www duma rent com ...

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