STILLA Chatswood, Assembly Instructions Manual

Page 1: ...o construct your shed is included inside the pack cedar panels doors windows hardware kits roof sheeting Please ensure you fully unpack all the parts check against the parts checklist before contacting customer service about anything you believe may be missing Thank you ...

Page 2: ...e Hex Head Drive 5 16 Safety glasses Gloves Tape Measure Before assembly Remove all parts from packages and place in a safe place close to assembly area Check all parts on assembly parts list are included prior to commencing assembly Review all instructions continue to refer to instructions throughout assembly step by step Preparing your site Choose your site carefully site surface must be level u...

Page 3: ...able Cover Strip 460mm 1 BGS Back Gable Cover Strip 490mm 1 DS Door Stop 840x42x18mm 1440mm if Double Doors 1 DH Door Head 840x35x42mm 1440mm if Double Doors 1 CT Collar Tie 1210mm 2 RB Ridge Beam 4716x140x35mm 1 SCS Stilla Cover Strip 2400x47x7mm 1 IM 8x16 Instruction Manual 1 Floor Kit Option Floor Frame Rebated Floor 70x35mm Heavy Duty Floor 140x35mm Part Code Checked Part Description Qty EP En...

Page 4: ...ked Part Description Qty B Beam 5105x70x35mm 1 VB Verandah Beam 5105x140x35mm 1 VR Verandah Rafter 1000x42x35mm 5 VP Verandah Posts 2400x90x90mm 3 VF Verandah Fascias 1100x75x20mm 2 VS Verandah Roof Sheets 1150mm 7 8x16 Annex Option Add Extra Screws Part Code Checked Part Description Qty B Beam 5105x70x35mm 1 VB Verandah Beam 5105x140x35mm 1 VR Verandah Rafter 1930x42x35mm 5 VP Verandah Posts 2400...

Page 5: ...using 2 x 100BS per join 75N on Rebated Floor Fasten FN s in positions shown below using 65HHS Fasten floor frames together using 6 x 65HHS HEAVY DUTY FLOOR KIT The 8x16 Heavy Duty floor frame comes in two parts Install one floor frame in desired position at desired height and ensure fully supported in all 4 corners Butt second floor frame and attach to installed frame using 6 x 65HHS evenly space...

Page 6: ... flooring STEP 1 1 FLOORING INSTALLATION 1 1 FLOOR INSTALLATION PART CODE QTY DESCRIPTION FB 5 Floor Board 1797x800mm FB 5 Floor Board 597x800mm FB 1 Floor Board 1797x711mm FB 1 Floor Board 597x711mm 50PS 135 50mm Philips Screw 1 1 FLOOR SHEETS Fasten floor sheets to floor frame as shown below using 50PS ...

Page 7: ...S WALL ASSEMBLY PART CODE QTY DESCRIPTION FP 1 Front wall panel P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 0 ASSEMBLY WALL ASSEMBLY Screw through FP into P top centre bottom using 3 x 65HHS Holding studs flush on the outside Ensure Cedar Strip is on door side Note Ensure tongue on cedar cladding is at top P Screw 3 x 65HHS Top centre bottom FP Cedar Strip ...

Page 8: ... WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 1 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P Top centre bottom using 3 x 65HHS holding studs flush on the inside P Screw 3 x 65HHS Top centre bottom P ...

Page 9: ... WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 2 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P Top centre bottom using 3 x 65HHS holding studs flush on the inside P Screw 3 x 65HHS Top centre bottom P ...

Page 10: ... WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 3 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P Top centre bottom using 3 x 65HHS holding studs flush on the inside P Screw 3 x 65HHS Top centre bottom P ...

Page 11: ... WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 4 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P top centre bottom using 3 x 65HHS holding studs flush on the outside P Screw 3 x 65HHS Top centre bottom P ...

Page 12: ...S WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 5 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P top centre bottom using 3 x 65HHS holding studs flush on the inside P Screw 3 x 65HHS Top centre bottom P ...

Page 13: ...TS WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 6 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P top centre bottom using 3 x 65HHS holding studs flush on the outside Screw 3 x 65HHS Top centre bottom ...

Page 14: ...RTS WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 7 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P top centre bottom using 3 x 65HHS holding studs flush on the inside Screw 3 x 65HHS Top centre bottom ...

Page 15: ...D WHERE WE HAVE USED A P 1200MM WALL PANEL 2 8 ASSEMBLY PARTS WALL ASSEMBLY PART CODE QTY DESCRIPTION WP 1 1200mm Window wall panel 65HHS 3 65mm Hex head screw 2 8 ASSEMBLY WALL ASSEMBLY Screw through P into WP top centre bottom using 3 x 65HHS Holding studs flush on the inside Screw 3 x 65HHS Top centre bottom ...

Page 16: ...TS WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 9 ASSEMBLY PARTS WALL ASSEMBLY Screw through WP into P top centre bottom using 3 x 65HHS holding studs flush on the inside Screw 3 x 65HHS Top centre bottom ...

Page 17: ...WALL ASSEMBLY PART CODE QTY DESCRIPTION FP 1 Front wall panel 65HHS 3 65mm Hex head screw 3 0 ASSEMBLY PARTS WALL ASSEMBLY Screw through WP into P top centre bottom using 3 x 65HHS holding studs flush on the outside Screw 3 x 65HHS Top centre bottom P FP ...

Page 18: ...wards see picture below Screw together in position shown holding flush at the bottom using 2 x 65HHS Repeat for other gable Turn one complete gable over cedar facing upwards Position SCS Stilla branded cover strip flush with bottom of gable Board and flush on each end Nail through cover strip into gable using 40N Position FGS front gable cover strip over join in front gable Fasten in position usin...

Page 19: ...back gable 65HHS 7 65mm Hex head screw 3 2 ASSEMBLY GABLE ASSEMBLY Carefully position front gable in position ensuring tongue on wall goes into groove on gable Fasten up through front panels using 2 x 65HHS either side Repeat with back gable using 1 x 65HHS either side and centre Ensure gables are flush with end of front and back panels ...

Page 20: ...N RBB 2 Ridge beam bracket 50PS 4 50mm screws 3 3 ASSEMBLY RIDGE BEAM BRACKET Measure down from Gable peak 145mm and mark with pen pencil Hold ridge beam bracket RBB below mark top of bracket flush with mark and screw through bracket into gable using 2 x 50PS per bracket Repeat this step on both gables ...

Page 21: ...DGE BEAM PART CODE QTY DESCRIPTION RB 1 Ridge beam 50PS 4 50mm screws 3 4 ASSEMBLY RIDGE BEAM Place ridge beam on top of ridge beam brackets ensure beam is hard up against gable Screw up through ridge beam bracket into ridge beam using 2 x 50PS each end ...

Page 22: ...TS ROOF ASSEMBLY PART CODE QTY DESCRIPTION BB 1 Bottom batten TB 1 Top batten R 4 Rafter 100BS 8 100mm Batten screw 3 5 ASSEMBLY ROOF ASSEMBLY Push R into BB and TB and insert 100BS into predrilled hole to fasten 1 x 100BS per join TB BB R R R TB BB R ...

Page 23: ...3 6 ASSEMBLY ROOF ASSEMBLY Lay roof frame on a hard surface Position 1 roof sheet RS at each end flush at top and flush with end of roof battens Fasten roof sheets to roof frame in number sequence shown using 25RS in TB and 40RS in BB Note only screw in Pan at top and in rib at bottom TB Bent up edge at top Overhang TOP BB 1 2 3 4 Flush Bent up edge at top BB TB ...

Page 24: ...ON RS 5 1480mm roof sheet 40RS 5 40mm Roof screw 25RS 10 25mm Roof screw 3 7 ASSEMBLY ROOF ASSEMBLY Complete laying roof sheeting out on frame Fasten roof sheets to battens in sequence shown 1 x 25RS either side of join at top and 1 x 40RS through rib join at bottom Bent up edge at top TOP 1 ...

Page 25: ...0 40mm Roof screw 25RS 17 25mm Roof screw 3 8 ASSEMBLY ROOF ASSEMBLY Complete screwing roof off at top 1 x 25RS in pan beside every rib Once top complete screw bottom off using 1 x 40RS through every rib Note Use straight edge to keep all screws in line and centre of batten Bent up edge at top TOP 1 ...

Page 26: ...lling your Lean To Annex 3 9 ASSEMBLY PARTS CHANNEL ASSEMBLY PART CODE QTY DESCRIPTION ST 6 12mm self tapping screw C 2 Channel 3 9 ASSEMBLY CHANNEL ASSEMBLY Slide 2115mm channel onto end of roof sheeting over hang Fasten in place using ST REPEAT TASKS 3 6 4 0 TO COMPLETE THE OTHER ROOF PANEL Bent up edge at top TOP C C ...

Page 27: ...SSEMBLY ROOF INSTALLATION Slide roof panel into position and fasten up through front and back gables Ensure roof rafters are flush with gables Fasten up through side wall top plates at each end and each panel join Ensure walls run parallel with bottom batten BB on roof Repeat this step for both roof panels This task will require 2 or more persons to complete ...

Page 28: ...AR TIE INSTALLATION PART CODE QTY DESCRIPTION CT 2 Collar tie 65HHS 5 65mm Hex head screw 4 1 ASSEMBLY PARTS COLLAR TIE INSTALLATION Holding Collar tie tight and level in position screw through CT into Roof Rafters Screw through center on angle up into ridge beam ...

Page 29: ...E QTY DESCRIPTION H 2 Hinge HS 6 Hinge Screw CD 1 Door 4 2 ASSEMBLY DOOR HINGE ASSEMBLY Place door on back and hold hinge H in position Fasten hinges to door using 3 x hinge screws HS per hinge Position Hinges are to be placed at top and bottom of door They are to be centralised over bracing on back of door as per second and third image below ...

Page 30: ...DOOR INSTALLATION PART CODE QTY DESCRIPTION CD 1 Door HS 6 Hinge screw 4 3 ASSEMBLY DOOR INSTALLATION Hold door in position 3mm down from top Front of the door when closed will be flush with front of VJ cladding Screw through hinge into front wall as pictured ...

Page 31: ...rom door edge Insert T handle in position and mark two outside holes Remove T handle and drill 2 x 6mm holes Insert T handle back in with bolts and fasten nuts on back of door STEP 4 5 DOOR HANDLE ASSEMBLY 4 5 ASSEMBLY PARTS DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION 1 T Handle Leaver 4 5 ASSEMBLY DOOR HANDLE ASSEMBLY Holding door in closed position flush with VJ cladding on front slide leaver...

Page 32: ...PTION H 4 Hinge HS 12 Hinge Screw CD 2 Doors 4 6 ASSEMBLY DOUBLE DOOR HINGE ASSEMBLY Place door on back and hold hinge H in position Fasten hinges to door using 3 x hinge screws HS per hinge Position Hinges are to be placed at top and bottom of door They are to be centralised over bracing on back of door as per second and third image below Repeat Step 4 6 with second door ...

Page 33: ... Hinge screw 4 7 ASSEMBLY DOUBLE DOOR INSTALLATION Hold door in position 3mm down from top Front of the door when closed will be flush with front of VJ cladding Screw through hinge into front wall as pictured Repeat steps with other door Note door centre gaps can be adjusted by unscrewing wall to floor fixing and moving in and out ...

Page 34: ...ust be installed on the opposite door to the pad bolted door fixed door STEP 4 9 DOOR HANDLE ASSEMBLY 4 9 ASSEMBLY PARTS DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION TH 1 T Handle 4 9 ASSEMBLY DOOR HANDLE ASSEMBLY Mark and drill 12mm centre hole in position shown 50mm in from door edge T Handle must be installed centre of the centre door brace on the back Insert T handle in position and mark two...

Page 35: ...lding door in closed position flush with other door slide leaver onto T Handle and tighten once hitting packer on fixed door STEP 5 1 DOOR STOP ASSEMBLY 5 1 ASSEMBLY PARTS DOOR STOP ASSEMBLY PART CODE QTY DESCRIPTION DS 1 Door Stop 40N 2 40mm nail 5 1 ASSEMBLY DOOR STOP Place door stop in position at base of door between front FP s Nail door stop down using 2 x 40n if installing on a concrete slab...

Page 36: ...ST ASSEMBLY PART CODE QTY DESCRIPTION CP 4 1890mm Corner post s 40N 24 40mm Nail 5 2 ASSEMBLY CORNER POST ASSEMBLY Hold corner post CP in position Fasten through corner post into wall stud using 6 x 40mm nail Spacing evenly up each corner post Repeat for all four corners ...

Page 37: ...TS COVER STRIP ASSEMBLY PART CODE QTY DESCRIPTION CS 7 1890mm Cover strip 40N 42 40mm Nail 5 3 ASSEMBLY COVER STRIP ASSEMBLY Hold cover strips CS over join on wall panel Nail through cover strip into wall panel using 6 x 40mm nails 40N evenly spaced per strip ...

Page 38: ...SEMBLY PARTS RIDGE CAP INSTALLATION PART CODE QTY DESCRIPTION RC 3 Ridge Cap 40RS 12 40mm Roof screw 5 5 ASSEMBLY RIDGE CAP INSTALLATION Slide ridge cap into position Make sure peak of ridge cap is in line with peak of fascia s Screw through ridge cap into 2nd rib in from end and through into batten Slide second and third ridge cap into position and fasten in position repeat with 3rd ridge cap Ens...

Page 39: ...RIPTION 8LS 1 8 Loft shelf 65HHS 7 65mm Hex head screw SS 1 Shelf support 5 6 ASSEMBLY 8 LOFT SHELF Holding loft shelf in position screw up through support plate into wall frame at each corner Screw through support plate into back wall panel centre of loft shelf Hold shelf brace in position and screw through into wall stud and shelf frame ...

Page 40: ...ion please skip this step 6 0 ASSEMBLY PARTS LEAN TO ANNEX PART CODE QTY DESCRIPTION VB 1 Verandah beam B 1 Batten VR 4 Verandah rafter 75N 16 75mm Nail 6 0 ASSEMBLY LEAN TO ANNEX Nail through B VB into VR using 2 x 75N per join use pre drilled holes B VB VR VR VR VR ...

Page 41: ...roof sheeting 40RS 2 40mm roof screw 25RS 2 25mm roof screw 6 1 ASSEMBLY LEAN TO ANNEX Screw roof sheeting to frame using 2 x 25RS at top and 2 x 40RS at bottom Note that the top screws go into the pan of the roof sheet and the bottom screws go into the rib of the roof sheet Overhang Top Bent up edge at top ...

Page 42: ...Verandah roof sheeting 40RS 40mm roof screw 25RS 25mm roof screw 6 2 ASSEMBLY LEAN TO ANNEX Place the remaining 3 roof sheets in position and finish screwing off the top and bottom using 25RS in every pan at the top and 40RS in every rib at the bottom overlap excess sheeting Bent up edge at top TOP ...

Page 43: ... shown in picture Support front of verandah roof while fastening through frame into shed wall studs using 4 x 100BS Cut post to correct length Ensure there is fall down to front of verandah roof Once posts are in place and front beam is level right across screw through front beam into posts using 2 x 65HHS per post no fasteners are supplied for base of post they can either be set in the ground wit...

Page 44: ...MBLY PARTS LEAN TO ANNEX PART CODE QTY DESCRIPTION VF 2 Verandah fascia 40N 8 40mm nail 6 4 ASSEMBLY LEAN TO ANNEX Once fascia s are on shed trim lean to annex fascia to butt in and finish correctly Nail through fascia using 4 x 40N per fascia ...

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Page 47: ...ished installing your product PLEASE NOTE THAT IF YOU DO NOT COMPLETE THIS WARRANTY REGISTRATION FORM YOUR PRODUCT IS NOT COVERED BY WARRANTY PRODUCT MAINTENANCE We highly recommend you coat the external of your product with Intergrain Stain Light Oak This product cannot be bought off the shelf but is a known mix of Ultra Deck Intergrain Cedar Cypress and a black paint This can be purchased from D...

Page 48: ...ed in your backyard Please upload this image when completing the warranty registration Alternatively you can send the photos by email to sales stilla com au If you require any assistance please feel free to call or email Kind regards STILLA Customer Support 1800 784 552 sales stilla com au ...