STILLA Glendale, Assembly Instructions Manual

Page 1: ... construct your shed is included inside the pack cedar panels doors windows hardware kits roof sheeting Please ensure you fully unpack all the parts check against the parts checklist before contacting customer service about anything you believe may be missing Thank you ...

Page 2: ...ce close to assembly area Review all instructions continue to refer to instructions throughout assembly step by step Preparing your site If you are installing your shed on the Stilla rebated floor we recommend finding a place in your yard that is very close to level Pavers or a solid material that will not be affected by weather can be used to perfectly level the shed by placing under the floor fr...

Page 3: ... Cover Strip 460mm 1 BGS Back Gable Cover Strip 490mm 1 DS Door Step 840x42x19mm 1440mm if double doors 1 DH Door Head 840x35x42mm 1440mm if double doors 1 CT Collar Tie 480mm 1 SCS Stilla Cover Strip2400x40x7mm 1 IM 8x8 Instruction Manual 1 Floor Kit Option Floor Frame Rebated Floor 70x35mm Heavy Duty Floor 140x35mm Part Code Checked Part Description Qty EP End Plate 2470mm 2 DJ Double Joist 2330...

Page 4: ...Extra Screws Part Code Part Description Qty B Beam 2710x70x35mm 1 VB Verandah Beam 2710x140x35mm 1 VR Verandah Rafter 1000x42x35mm 4 VP Verandah Posts 2400mm 2 VF Verandah Fascias 1100x75x20mm 2 VS Verandah Roof Sheets 1150mm 4 8x8 Annex Option Add Extra Screws Part Code Part Description Qty B Beam 2710x70x35mm 1 VB Verandah Beam 2710x140x35mm 1 VR Verandah Rafter 1930x42x35mm 4 VP Verandah Posts ...

Page 5: ...30mm 42x35mm part of DJ goes at the top inside FN 6 Floor Nog 100BS 28 100mm Batten screw Heavy Duty Floor Only 75N 28 75mm Nail Rebated Floor Only 65HHS 12 65mm Hex Head Screw 1 0 FLOOR FRAME Fasten through EP into DJ using 3 x 100BS per join 75N on Rebated Floor Fasten through EP into SJ using 2 x 100BS per join 75N on Rebated Floor Fasten FN s in positions shown below using 65HHS Yellow Tongue ...

Page 6: ...hrough frame into log using 4 x 100BS per corner Ensure floor frame is square by measuring from corner to corner diagonally prior to installing flooring STEP 1 1 FLOORING INSTALLATION 1 1 FLOOR INSTALLATION PART CODE QTY DESCRIPTION FB 2 Floor Board 1798x800mm FB 2 Floor Board 597x800mm FB 1 Floor Board 1798x711mm FB 1 Floor Board 597x711mm 50PS 70 50mm Philips Screw 1 1 FLOOR SHEETS Fasten floor ...

Page 7: ...ed it can take the place of any 1200mm P panel 2 0 ASSEMBLY WALL ASSEMBLY Screw through FP into P top centre bottom using 3 x 65HHS Holding studs flush on the outside Note Ensure tongue on VJ cladding is facing upwards P Screw 3 x 65HHS Top centre bottom FP Cedar Strip When screwing the four corners together please make sure the studs are flush on the outside not the inside as per image below ...

Page 8: ...L ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 1 ASSEMBLY WALL ASSEMBLY Screw through P into P Top centre bottom using 3 x 65HHS holding studs flush on the inside P Screw 3 x 65HHS Top centre bottom FRONT OF SHED P ...

Page 9: ...L ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 2 ASSEMBLY WALL ASSEMBLY Screw through P into P Top centre bottom using 3 x 65HHS holding studs flush on the outside P Screw 3 x 65HHS Top centre bottom FRONT OF SHED P ...

Page 10: ...L ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 3 ASSEMBLY WALL ASSEMBLY Screw through P into P Top centre bottom using 3 x 65HHS holding studs flush on the inside P Screw 3 x 65HHS Top centre bottom P FRONT OF SHED ...

Page 11: ...RTS WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 4 ASSEMBLY WALL ASSEMBLY Screw through P into P top centre bottom using 3 x 65HHS holding studs flush on the outside Screw 3 x 65HHS Top centre bottom P P ...

Page 12: ...LL ASSEMBLY PART CODE QTY DESCRIPTION P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 5 ASSEMBLY WALL ASSEMBLY Screw through P into P top centre bottom using 3 x 65HHS holding studs flush on the inside Screw 3 x 65HHS Top centre bottom FRONT OF SHED P P ...

Page 13: ...L ASSEMBLY PART CODE QTY DESCRIPTION FP 1 Front Wall panel 65HHS 3 65mm Hex head screw 2 6 ASSEMBLY WALL ASSEMBLY Screw through FP into P top centre bottom using 3 x 65HHS holding studs flush on the outside Screw 3 x 65HHS Top centre bottom Cedar Strip FP P ...

Page 14: ...face with frame upwards Hold flush at the bottom and screw together using 2 x 65HHS in centre stud Image 1 Turn one gable over Position SCS Stilla branded cover strip flush with bottom cedar board and flush on each end Nail through cover strip into gable using 40N Image 2 Position FGS front gable cover strip over join in front gable Fasten in position using 40N Image 3 Hold DH Door head Perfectly ...

Page 15: ...sembled back gable 65HHS 7 65mm Hex head screw 2 8 ASSEMBLY GABLE ASSEMBLY Carefully position front gable in position ensuring tongue on wall goes into groove on gable Fasten up through front panels using 2 x 65HHS either side Repeat with back gable using 1 x 65HHS either side and centre Front gable has door head and Stilla strip ...

Page 16: ...RTS ROOF ASSEMBLY PART CODE QTY DESCRIPTION BB 1 Bottom batten TB 1 Top batten R 3 Rafter 100BS 6 100mm Batten screw 3 0 ASSEMBLY ROOF ASSEMBLY Push R into BB and TB and insert 100BS into predrilled hole to fasten 1 x 100BS per join TB BB R R R TB BB ...

Page 17: ...rew 3 1 ASSEMBLY ROOF ASSEMBLY Lay roof frame on a hard surface Position roof sheet s RS flush at top and flush with end of roof battens Fasten roof sheets to roof frame in number sequence shown using 25RS at top in pan and 40RS in rib at bottom Note only screw in Pan at top and in rib at bottom TB BB TB Bent up edge at top Overhang TOP BB 1 2 3 4 Flush ...

Page 18: ... 2 1480mm roof sheet 40RS 3 40mm Roof screw 25RS 6 25mm Roof Screw 3 2 ASSEMBLY ROOF ASSEMBLY Complete laying roof sheeting out on frame Fasten roof sheets to battens in sequence shown 1 x 25RS either side of join at top and 1 x 40RS through rib join at bottom Bent up edge at top TOP 1 2 3 4 6 5 ...

Page 19: ...RS 16 40mm Roof screw 25RS 16 25mm Roof screw 3 3 ASSEMBLY ROOF ASSEMBLY Complete screwing roof off at top 1 x 25RS in pan beside every rib Once top complete screw bottom off using 1 x 40RS in every rib Note Use straight edge to keep al screws in line and centre of batten Bent up edge at top TOP ...

Page 20: ...ide you will be installing your Lean To Annex 3 4 ASSEMBLY PARTS CHANNEL ASSEMBLY PART CODE QTY DESCRIPTION ST 7 12mm self tapping screw C 1 2 71m Channel 3 4 ASSEMBLY CHANNEL ASSEMBLY Fasten capping C to roof using 5 x ST REPEAT TASKS 3 0 3 4 TO COMPLETE THE OTHER ROOF PANEL Bent up edge at top TOP ...

Page 21: ...of rafters are flush with gables Fasten up through side wall top plates at each end and each panel join Ensure walls run parallel with bottom batten BB on roof Repeat this step for both roof panels STEP 3 6 COLLAR TIE INSTALLATION 3 6 ASSEMBLY COLLAR TIE INSTALLATION PART CODE QTY DESCRIPTION CT 1 Collar tie 65HHS 2 65mm Hex head screw 3 6 ASSEMBLY PARTS COLLAR TIE INSTALLATION Holding Collar tie ...

Page 22: ...Y DESCRIPTION H 2 Hinge HS 6 Hinge Screw CD 1 Door 3 7 ASSEMBLY DOOR HINGE ASSEMBLY Place door on back and hold hinge H in position Fasten hinges to door using 3 x hinge screws HS per hinge Position Hinges are to be placed at top and bottom of door They are to be centralised over bracing on back of door as per second and third image below ...

Page 23: ...DOOR INSTALLATION PART CODE QTY DESCRIPTION CD 1 Door HS 6 Hinge screw 3 8 ASSEMBLY DOOR INSTALLATION Hold door in position 3mm down from top Front of the door when closed will be flush with front of VJ cladding Screw through hinge into front wall as pictured ...

Page 24: ...rom door edge Insert T handle in position and mark two outside holes Remove T handle and drill 2 x 6mm holes Insert T handle back in with bolts and fasten nuts on back of door STEP 4 0 DOOR HANDLE ASSEMBLY 4 0 ASSEMBLY PARTS DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION 1 T Handle Leaver 4 0 ASSEMBLY DOOR HANDLE ASSEMBLY Holding door in closed position flush with VJ cladding on front slide leaver...

Page 25: ...RIPTION H 4 Hinge HS 12 Hinge Screw CD 2 Doors 4 1 ASSEMBLY DOUBLE DOOR HINGE ASSEMBLY Place door on back and hold hinge H in position Fasten hinges to door using 3 x hinge screws HS per hinge Position Hinges are to be placed at top and bottom of door They are to be centralised over bracing on back of door as per second and third image below Repeat Step with second door ...

Page 26: ... Hinge screw 4 2 ASSEMBLY DOUBLE DOOR INSTALLATION Hold door in position 3mm down from top Front of the door when closed will be flush with front of VJ cladding Screw through hinge into front wall as pictured Repeat steps with other door Note door centre gaps can be adjusted by unscrewing wall to floor fixing and moving in and out ...

Page 27: ...ust be installed on the opposite door to the pad bolted door fixed door STEP 4 4 DOOR HANDLE ASSEMBLY 4 4 ASSEMBLY PARTS DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION TH 1 T Handle 4 4 ASSEMBLY DOOR HANDLE ASSEMBLY Mark and drill 12mm centre hole in position shown 50mm in from door edge T Handle must be installed centre of the centre door brace on the back Insert T handle in position and mark two...

Page 28: ... QTY DESCRIPTION 1 T Handle Leaver DP 1 Packer HS 2 Hinge screw 4 5 ASSEMBLY DOOR HANDLE ASSEMBLY Holding P in position fasten to door door with pad bolts Holding door in closed position flush with other door slide leaver onto T Handle and tighten once hitting packer on fixed door DP Leaver ...

Page 29: ...rete slab use a small dyna bolt to fix in place STEP 4 7 FIXING TO BASE 4 7 FIXING TO BASE PART CODE QTY DESCRIPTION 65HHS 9 65mm Hex head screw 4 7 FIXING TO BASE Screw through base plates on wall frames in positions shown below using 65HHS screws If floor not purchased fixings are not provided If installing on a concrete slab use 100mm long 10mm round dyna bolts through frame in the same positio...

Page 30: ...two lines as per images below 4 8 ASSEMBLY PARTS CORNER POST ASSEMBLY PART CODE QTY DESCRIPTION CP 4 1910mm Corner post s 40N 24 40mm Nail 4 8 ASSEMBLY CORNER POST ASSEMBLY Hold corner post CP in position Fasten through corner post into wall stud using 6 x 40mm nail Spacing evenly up each corner post Repeat for all four corners ...

Page 31: ... down this join as per images below 4 9 ASSEMBLY PARTS COVER STRIP ASSEMBLY PART CODE QTY DESCRIPTION CS 3 1890mm Cover strip 40N 18 40mm Nail 4 9 ASSEMBLY COVER STRIP ASSEMBLY Hold cover strips CS over join on wall panels Nail through cover strip into wall panels using 6 x 40mm nails 40N evenly spaced per strip ...

Page 32: ...EMBLY 5 0 ASSEMBLY PARTS FASCIA ASSEMBLY PART CODE QTY DESCRIPTION F 4 Fascia 40N 8 40mm Nail 5 0 ASSEMBLY FASCIA ASSEMBLY Hold fascia s in position Flush with bottom of battens and meeting evenly at the top Nail into end of Battens ...

Page 33: ... Ridge Cap 40RS 6 40mm Roof screw 5 1 ASSEMBLY RIDGE CAP INSTALLATION Slide ridge caps into position Make sure peak of ridge cap is in line with peak of fascia s Screw through ridge cap into 2nd rib in from end and through into batten Repeat this on both ends screw through ridge caps in overlap center Screw here Screw here ...

Page 34: ...ion please skip this step 6 0 ASSEMBLY PARTS LEAN TO ANNEX PART CODE QTY DESCRIPTION VB 1 Verandah beam B 1 Batten VR 4 Verandah rafter 75N 16 75mm Nail 6 0 ASSEMBLY LEAN TO ANNEX Nail through B VB into VR using 2 x 75N per join use pre drilled holes B VB VR VR VR VR ...

Page 35: ...roof sheeting 40RS 2 40mm roof screw 25RS 2 25mm roof screw 6 1 ASSEMBLY LEAN TO ANNEX Screw roof sheeting to frame using 2 x 25RS at top and 2 x 40RS at bottom Note that the top screws go into the pan of the roof sheet and the bottom screws go into the rib of the roof sheet Overhang Top Bent up edge at top ...

Page 36: ...Verandah roof sheeting 40RS 40mm roof screw 25RS 25mm roof screw 6 2 ASSEMBLY LEAN TO ANNEX Place the remaining 3 roof sheets in position and finish screwing off the top and bottom using 25RS in every pan at the top and 40RS in every rib at the bottom overlap excess sheeting Bent up edge at top TOP ...

Page 37: ... shown in picture Support front of verandah roof while fastening through frame into shed wall studs using 4 x 100BS Cut post to correct length Ensure there is fall down to front of verandah roof Once posts are in place and front beam is level right across screw through front beam into posts using 2 x 65HHS per post no fasteners are supplied for base of post they can either be set in the ground wit...

Page 38: ...MBLY PARTS LEAN TO ANNEX PART CODE QTY DESCRIPTION VF 2 Verandah fascia 40N 8 40mm nail 6 4 ASSEMBLY LEAN TO ANNEX Once fascia s are on shed trim lean to annex fascia to butt in and finish correctly Nail through fascia using 4 x 40N per fascia ...

Page 39: ...ished installing your product PLEASE NOTE THAT IF YOU DO NOT COMPLETE THIS WARRANTY REGISTRATION FORM YOUR PRODUCT IS NOT COVERED BY WARRANTY PRODUCT MAINTENANCE We highly recommend you coat the external of your product with Intergrain Stain Light Oak This product cannot be bought off the shelf but is a known mix of Ultra Deck Intergrain Cedar Cypress and a black paint This can be purchased from D...

Page 40: ...ed in your backyard Please upload this image when completing the warranty registration Alternatively you can send the photos by email to sales stilla com au If you require any assistance please feel free to call or email Kind regards STILLA Customer Support 1800 784 552 sales stilla com au ...