STILLA Oxford, Assembly Instructions Manual

Page 1: ...construct your shed is included inside the pack cedar panels doors windows hardware kits roof sheeting Please ensure you fully unpack all the parts check against the parts checklist before contacting customer service about anything you believe may be missing Thank you ...

Page 2: ...ex Head Drive 5 16 Safety glasses Gloves Before assembly Remove all parts from packages and place in a safe place close to assembly area Check all parts on assembly parts list are included prior to commencing assembly Review all instructions continue to refer to instructions throughout assembly step by step Preparing your site Choose your site carefully site surface must be level unless a Elevatio...

Page 3: ...1 RC 1800mm Ridge Cap 2 F 6ft Fascia Pack 1 CP Corner Post 1890x60x18mm 4 CS Cover Strip 1890x40x7mm 5 DS Door Step 840x19x42mm 1440mm if double doors 1 DH Door Head 840x42x35mm 1440mm if double doors 1 CT Collar Tie 480mm 1 IM 6x9 Instruction Manual 1 Floor Kit Option Floor Frame Rebated Floor 70x35mm Heavy Duty Floor 140x35mm Part Code Checked Part Description Qty EP End Plate 1870mm 2 DJ Double...

Page 4: ...ws Part Code Checked Part Description Qty B Beam 3000x70x35mm 1 VB Verandah Beam 3000x140x35mm 1 VR Verandah Rafter 1000x42x35mm 4 VP Verandah Posts 2400mm 2 VF Verandah Fascias 1100x75x20mm 2 VS Verandah Roof Sheets 1150mm 4 6x9 Annex Option Add Extra Screws Part Code Checked Part Description Qty B Beam 3000x70x35mm 1 VB Verandah Beam 3000x140x35mm 1 VR Verandah Rafter 1930x42x35mm 4 VP Verandah ...

Page 5: ... through EP into DJ using 3 x 100BS per join 75N on Rebated Floor Fasten through EP into SJ using 2 x 100BS per join 75N on Rebated Floor HEAVY DUTY FLOOR KIT Heavy duty floor can be installed on unlevelled ground use supplied logs to level your floor by digging them into the ground Install heavy duty floor kit using L 4 logs 1 in each corner position shown above screw through frame into log using...

Page 6: ...TION PART CODE QTY DESCRIPTION FB 3 Floor Board 1798x800mm FB 1 Floor Board 1798x211mm 50PS 70 50mm Philips Screw 1 1 FLOOR SHEETS Fasten floor sheets to floor frame as shown below using 50PS Note there are now 4 sheets on the Oxford floor the above is correct ...

Page 7: ...D A P 900MM WALL PANEL 2 0 ASSEMBLY PARTS WALL ASSEMBLY PART CODE QTY DESCRIPTION FP 1 Front Wall panel P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 0 ASSEMBLY WALL ASSEMBLY Screw through FP into P top centre bottom using 3 x 65HHS Holding studs flush on the outside P Screw 3 x 65HHS Top centre bottom FP Cedar Strip ...

Page 8: ...S WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 1 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P Top centre bottom using 3 x 65HHS holding studs flush on the inside P Screw 3 x 65HHS Top centre bottom P ...

Page 9: ...S WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 2 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P Top centre bottom using 3 x 65HHS holding studs flush on the inside P Screw 3 x 65HHS Top centre bottom P ...

Page 10: ... WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 3 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P Top centre bottom using 3 x 65HHS holding studs flush on the outside P Screw 3 x 65HHS Top centre bottom P ...

Page 11: ...S WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 4 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P top centre bottom using 3 x 65HHS holding studs flush on the inside P Screw 3 x 65HHS Top centre bottom P ...

Page 12: ...S WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 5 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P top centre bottom using 3 x 65HHS holding studs flush on the outside P Screw 3 x 65HHS Top centre bottom P ...

Page 13: ...WALL ASSEMBLY PART CODE QTY DESCRIPTION WP 1 900mm Window panel 65HHS 3 65mm Hex head screw 2 6 ASSEMBLY PARTS WALL ASSEMBLY Screw through WP into P top centre bottom using 3 x 65HHS holding studs flush on the inside P Screw 3 x 65HHS Top centre bottom WP ...

Page 14: ...S WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 7 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P top centre bottom using 3 x 65HHS holding studs flush on the inside P Screw 3 x 65HHS Top centre bottom P ...

Page 15: ...ASSEMBLY PART CODE QTY DESCRIPTION FP 1 Front Wall panel 65HHS 3 65mm Hex head screw 2 8 ASSEMBLY PARTS WALL ASSEMBLY Screw through FP into P top centre bottom using 3 x 65HHS holding studs flush on the inside P Screw 3 x 65HHS Top centre bottom FP Cedar Strip ...

Page 16: ...SCRIPTION BG 1 Back gable 65HHS 3 65mm Hex head screw 3 0 ASSEMBLY PARTS GABLE ASSEMBLY Carefully position BG in place inserting tongue on back panels into groove in BG Screw up through wall panels into bottom plate of gable using 3 x 65HHS evenly spread screws across the length of the gable ...

Page 17: ...ng tongue on front walls into groove in FG Screw up through wall panels into bottom plate of gable using 4 x 65HHS 2 in each side STEP 3 2 DOOR HEAD ASSEMBLY 3 2 ASSEMBLY PARTS DOOR HEAD ASSEMBLY PART CODE QTY DESCRIPTION DH 1 Door Head 65HHS 2 65mm Hex Head Screw 3 2 DOOR HEAD ASSEMBLY Place door head in position at top of door opening between front FP s Screw down through front gable into door h...

Page 18: ...PARTS ROOF ASSEMBLY PART CODE QTY DESCRIPTION BB 1 Bottom batten TB 1 Top batten R 3 Rafter 100BS 6 100mm Batten screw 3 3 ASSEMBLY ROOF ASSEMBLY Push R into BB and TB and insert 100BS into predrilled hole to fasten 1 x 100BS per join TB BB R R R TB ...

Page 19: ... ASSEMBLY ROOF ASSEMBLY Lay roof on a hard surface Position 1 roof sheet RS at each end of frame flush at top and flush with end of roof battens Fasten roof sheets to roof frame in number sequence shown using 40RS into bottom batten and 25RS into top batten Note only screw in Pan at top and in rib at bottom TB Bent up edge at top Overhang TOP BB 1 2 3 4 Flush ...

Page 20: ... 2 1150mm Roof sheet 40RS 3 40mm Roof screw 25RS 6 25mm Roof screw 3 5 ASSEMBLY ROOF ASSEMBLY Complete laying roof sheeting out on frame Fasten roof sheets to battens in sequence shown 1 x 25RS either side of join at top and 1 x 40RS through rib join at bottom Bent up edge at top TOP 1 2 3 4 6 5 ...

Page 21: ...RS 16 40mm Roof screw 25RS 16 25mm Roof screw 3 6 ASSEMBLY ROOF ASSEMBLY Complete screwing roof off at top 1 x 25RS in pan beside every rib Once top complete screw bottom off using 1 x 40RS in every rib Note Use straight edge to keep al screws in line and centre of batten Bent up edge at top TOP ...

Page 22: ...e side you will be installing your Lean To Annex 3 7 ASSEMBLY PARTS CHANNEL ASSEMBLY PART CODE QTY DESCRIPTION ST 7 12mm self tapping screw C 1 3m Channel 3 7 ASSEMBLY CHANNEL ASSEMBLY Fasten capping to roof using 5 x ST REPEAT TASKS 3 3 3 7 TO COMPLETE THE OTHER ROOF PANEL Bent up edge at top TOP ...

Page 23: ... 65mm Hex head screw 3 8 ASSEMBLY ROOF INSTALLATION Slide roof panel into position and fasten up through front and back gables Ensure roof rafters are flush with gables Fasten up through side wall top plates at each end and each panel join Ensure walls run parallel with bottom batten BB on roof Repeat this step for both roof panels ...

Page 24: ...If Double door option was chosen go to step 4 4 STEP 4 0 DOOR HINGE ASSEMBLY 4 0 ASSEMBLY PARTS DOOR HINGE ASSEMBLY PART CODE QTY DESCRIPTION H 2 Hinge HS 6 Hinge Screw CD 1 Door 4 0 ASSEMBLY DOOR HINGE ASSEMBLY Place door on back and hold hinge H in position Fasten hinges to door using 3 x hinge screws HS per hinge Position Hinges are to be placed at top and bottom of door They are to be centrali...

Page 25: ...DOOR INSTALLATION PART CODE QTY DESCRIPTION CD 1 Door HS 6 Hinge screw 4 1 ASSEMBLY DOOR INSTALLATION Hold door in position 3mm down from top Front of the door when closed will be flush with front of VJ cladding Screw through hinge into front wall as pictured ...

Page 26: ...rom door edge Insert T handle in position and mark two outside holes Remove T handle and drill 2 x 6mm holes Insert T handle back in with bolts and fasten nuts on back of door STEP 4 3 DOOR HANDLE ASSEMBLY 4 3 ASSEMBLY PARTS DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION 1 T Handle Leaver 4 3 ASSEMBLY DOOR HANDLE ASSEMBLY Holding door in closed position flush with VJ cladding on front slide leaver...

Page 27: ...RIPTION H 4 Hinge HS 12 Hinge Screw CD 2 Doors 4 4 ASSEMBLY DOUBLE DOOR HINGE ASSEMBLY Place door on back and hold hinge H in position Fasten hinges to door using 3 x hinge screws HS per hinge Position Hinges are to be placed at top and bottom of door They are to be centralised over bracing on back of door as per second and third image below Repeat Step with second door ...

Page 28: ... Hinge screw 4 5 ASSEMBLY DOUBLE DOOR INSTALLATION Hold door in position 3mm down from top Front of the door when closed will be flush with front of VJ cladding Screw through hinge into front wall as pictured Repeat steps with other door Note door centre gaps can be adjusted by unscrewing wall to floor fixing and moving in and out ...

Page 29: ...ust be installed on the opposite door to the pad bolted door fixed door STEP 4 7 DOOR HANDLE ASSEMBLY 4 7 ASSEMBLY PARTS DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION TH 1 T Handle 4 7 ASSEMBLY DOOR HANDLE ASSEMBLY Mark and drill 12mm centre hole in position shown 50mm in from door edge T Handle must be installed centre of the centre door brace on the back Insert T handle in position and mark two...

Page 30: ...olding door in closed position flush with other door slide leaver onto T Handle and tighten once hitting packer on fixed door STEP 4 9 DOOR STOP ASSEMBLY 4 9 ASSEMBLY PARTS DOOR STOP ASSEMBLY PART CODE QTY DESCRIPTION DS 1 Door Stop 40N 2 40mm nail 4 9 ASSEMBLY DOOR STOP Place door stop in position at base of door between front FP s Nail door stop down using 2 x 40n if installing on a concrete sla...

Page 31: ...d screw 5 0 FIXING TO BASE Screw through base plates on wall frames in positions shown below using 65HHS screws If floor not purchased fixings are not provided If installing on a concrete slab use 100mm long 10mm round dyna bolts through frame in the same positions These are not supplied FRONT OF SHED ...

Page 32: ...ST ASSEMBLY PART CODE QTY DESCRIPTION CP 4 1890mm Corner post s 40N 24 40mm Nail 5 1 ASSEMBLY CORNER POST ASSEMBLY Hold corner post CP in position Fasten through corner post into wall stud using 6 x 40mm nail Spacing evenly up each corner post Repeat for all four corners ...

Page 33: ...TS COVER STRIP ASSEMBLY PART CODE QTY DESCRIPTION CS 5 1890mm Cover strip 40N 30 40mm Nail 5 2 ASSEMBLY COVER STRIP ASSEMBLY Hold cover strips CS over join on wall panel Nail through cover strip into wall panel using 6 x 40mm nails 40N evenly spaced per strip ...

Page 34: ...EMBLY 5 3 ASSEMBLY PARTS FASCIA ASSEMBLY PART CODE QTY DESCRIPTION F 4 Fascia 40N 8 40mm Nail 5 3 ASSEMBLY FASCIA ASSEMBLY Hold fascia s in position Flush with bottom of battens and meeting evenly at the top Nail into end of Battens ...

Page 35: ...f screw 5 4 ASSEMBLY RIDGE CAP INSTALLATION Slide ridge cap into position Make sure peak of ridge cap is in line with peak of fascias Screw through ridge cap into 2nd rib in from end and through into roof batten Slide second ridge cap into position and fasten at opposite end Ensure ridge cap is straight fasten through the centre overlap both sides ...

Page 36: ...ion please skip this step 6 0 ASSEMBLY PARTS LEAN TO ANNEX PART CODE QTY DESCRIPTION VB 1 Verandah beam B 1 Batten VR 4 Verandah rafter 75N 16 75mm Nail 6 0 ASSEMBLY LEAN TO ANNEX Nail through B VB into VR using 2 x 75N per join use pre drilled holes B VB VR VR VR VR ...

Page 37: ...roof sheeting 40RS 2 40mm roof screw 25RS 2 25mm roof screw 6 1 ASSEMBLY LEAN TO ANNEX Screw roof sheeting to frame using 2 x 25RS at top and 2 x 40RS at bottom Note that the top screws go into the pan of the roof sheet and the bottom screws go into the rib of the roof sheet Overhang Top Bent up edge at top ...

Page 38: ...Verandah roof sheeting 40RS 40mm roof screw 25RS 25mm roof screw 6 2 ASSEMBLY LEAN TO ANNEX Place the remaining 3 roof sheets in position and finish screwing off the top and bottom using 25RS in every pan at the top and 40RS in every rib at the bottom overlap excess sheeting Bent up edge at top TOP ...

Page 39: ...of as shown in picture Support front of verandah roof while fastening through frame into shed wall studs using 4 x 100BS Cut post to correct length Ensure there is fall down to front of verandah roof Once posts are in place and front beam is level right across screw through front beam into posts using 2 x 65HHS per post no fasteners are supplied for base of post they can either be set in the groun...

Page 40: ...MBLY PARTS LEAN TO ANNEX PART CODE QTY DESCRIPTION VF 2 Verandah fascia 40N 8 40mm nail 6 4 ASSEMBLY LEAN TO ANNEX Once fascia s are on shed trim lean to annex fascia to butt in and finish correctly Nail through fascia using 4 x 40N per fascia ...

Page 41: ...ished installing your product PLEASE NOTE THAT IF YOU DO NOT COMPLETE THIS WARRANTY REGISTRATION FORM YOUR PRODUCT IS NOT COVERED BY WARRANTY PRODUCT MAINTENANCE We highly recommend you coat the external of your product with Intergrain Stain Light Oak This product cannot be bought off the shelf but is a known mix of Ultra Deck Intergrain Cedar Cypress and a black paint This can be purchased from D...

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Page 44: ...ed in your backyard Please upload this image when completing the warranty registration Alternatively you can send the photos by email to sales stilla com au If you require any assistance please feel free to call or email Kind Regards STILLA Customer Support 1800 784 552 sales stilla com au ...