STILLA Richmond 6x4, Assembly Instructions Manual

Page 1: ... construct your shed is included inside the pack cedar panels doors windows hardware kits roof sheeting Please ensure you fully unpack all the parts check against the parts checklist before contacting customer service about anything you believe may be missing Thank you ...

Page 2: ...ape measure Phillips head drive Hex Head Drive 5 16 Safety glasses Gloves Circular power saw if rebated or heavy duty floor was chosen 4mm Alan key Batten screw drive Before assembly Remove all parts from packages and place in a safe place close to assembly area Review all instructions continue to refer to instructions throughout assembly step by step Preparing your site Choose your site carefully...

Page 3: ...r Step 840x19x42mm 1440mm if double doors 1 DH Door Head 840x42x35mm 1440mm if double doors 1 IM 6x4 Instruction Manual 1 Floor Kit Option Floor Frame Rebated Floor 70x35mm Heavy Duty Floor 140x35mm Part Code Checked Part Description Qty EP End Plate 1870mm 2 DJ Double Joist 1130mm 2 SJ Single Joist 1130mm 3 L Logs Rebated floor does not come with logs 750mm 4 FB 1798mm x 800mm 1 FB 1798mm x 311mm...

Page 4: ... through EP into DJ using 3 x 100BS per join 75N on Rebated Floor Fasten through EP into SJ using 2 x 100BS per join 75N on Rebated Floor HEAVY DUTY FLOOR KIT Heavy duty floor can be installed on unlevelled ground use supplied logs to level your floor by digging them into the ground Install heavy duty floor kit using L 4 logs 1 in each corner position shown above screw through frame into log using...

Page 5: ...ING INSTALLATION 1 1 FLOOR INSTALLATION PART CODE QTY DESCRIPTION FB 1 Floor Board 1797x800mm FB 1 Floor Board 1797x311mm 50PS 25 50mm Philips Screw 1 1 FLOOR SHEETS Fasten floor sheets to floor frame as shown below using 50PS ...

Page 6: ... 65HHS 3 65mm Hex head screw 2 0 ASSEMBLY WALL ASSEMBLY Screw through FP into 12P top centre bottom using 3 x 65HHS Holding studs flush on the outside Note Ensure tongue on VJ cladding is facing upwards If optional window was purchased it can take the place of any 1200mm 12P panel 12P Screw 3 x 65HHS Top centre bottom FP Cedar Strip ...

Page 7: ...SSEMBLY PART CODE QTY DESCRIPTION 9P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 1 ASSEMBLY WALL ASSEMBLY Screw through 9P into 12P Top centre bottom using 3 x 65HHS holding studs flush on the outside 9P Screw 3 x 65HHS Top centre bottom FRONT OF SHED 12P ...

Page 8: ...ASSEMBLY PART CODE QTY DESCRIPTION 9P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 2 ASSEMBLY WALL ASSEMBLY Screw through 9P into 9P Top centre bottom using 3 x 65HHS holding studs flush on the inside 9P Screw 3 x 65HHS Top centre bottom 9P FRONT OF SHED ...

Page 9: ...WALL ASSEMBLY PART CODE QTY DESCRIPTION 12P 1 1200mm Wall panel 65HHS 3 65mm Hex head screw 2 3 ASSEMBLY WALL ASSEMBLY Screw through 9P into 12P top centre bottom using 3 x 65HHS holding studs flush on the outside Screw 3 x 65HHS Top centre bottom 9P 12P ...

Page 10: ...EMBLY PART CODE QTY DESCRIPTION FP 1 Front panel 65HHS 3 65mm Hex head screw 2 4 ASSEMBLY WALL ASSEMBLY Screw through FP into 12P top centre bottom using 65HHS holding studs flush on the outside Screw 3 x 65HHS Top centre bottom FRONT OF SHED FP 12P Cedar Strip ...

Page 11: ...into groove in BG Screw up through wall panels into bottom plate of gable using 3 x 65HHS at ends and centre STEP 2 6 FRONT GABLE ASSEMBLY 2 6 ASSEMBLY PARTS GABLE ASSEMBLY PART CODE QTY DESCRIPTION FG 1 Front gable 65HHS 4 65mm Hex head screw 2 6 ASSEMBLY GABLE ASSEMBLY Carefully position FG in place inserting tongue on front walls into groove in FG Screw up through wall panels into bottom plate ...

Page 12: ...F ASSEMBLY PART CODE QTY DESCRIPTION BB 1 Bottom batten TB 1 Top batten R 2 Rafter 100BS 4 100mm Batten screw 3 0 ASSEMBLY ROOF ASSEMBLY Slide rafters R into checked out sections in battens BB TB Fasten through BB TB into R using 1 x 100BS per join TB BB R R ...

Page 13: ...Roof screw 3 1 ASSEMBLY ROOF ASSEMBLY Lay roof frame on a hard surface Position roof sheets RS flush at top and flush with end of roof battens Fasten roof sheets to roof frame in number sequence shown using 25RS into top batten TB 40RS into bottom batten BB Note only screw in Pan at top and in rib at bottom Bent up edge at top 1 1 2 2 TOP TB BB TB BB ...

Page 14: ...LY PARTS ROOF ASSEMBLY PART CODE QTY DESCRIPTION 40RS 1 40mm Roof screw 25RS 2 25mm Roof screw 3 2 ASSEMBLY ROOF ASSEMBLY Fasten either side of roof sheeting overlap at top and through joined rib at bottom 1 2 Bent up edge at top TOP 3 25RS 40RS ...

Page 15: ... 8 40mm Roof screw 25RS 8 25mm Roof screw 3 3 ASSEMBLY ROOF ASSEMBLY Complete screwing roof off at top 1 x 25RS in pan beside every rib Once top complete screw bottom off using 1 x 40RS in every rib Note Use straight edge to keep all screws in line and centre of batten TB Bent up edge at top BB TOP ...

Page 16: ...S ROOF ASSEMBLY PART CODE QTY DESCRIPTION C 1 1520mm Chanel ST 3 Self tapping screw 3 4 ASSEMBLY ROOF ASSEMBLY Slide capping onto roof overhang Fasten capping C to roof using 3 x ST Repeat steps 3 0 3 4 for opposite roof panel Bent up edge at top TB BB ...

Page 17: ...en through gables into top batten on roof Fasten up through side wall top plates at each end and centre Ensure walls run parallel with bottom batten BB on roof Repeat this step for both roof panels STEP 3 6 DOOR STOP ASSEMBLY 3 6 ASSEMBLY PARTS DOOR STOP ASSEMBLY PART CODE QTY DESCRIPTION DS 1 Door Stop 40N 2 40mm nail 3 6 ASSEMBLY PARTS DOOR STOP ASSEMBLY Place door stop in position at base of do...

Page 18: ...h gable into door head using 2x65HHS If Double door option was chosen go to step 4 1 STEP 3 8 DOOR HINGE ASSEMBLY 3 8 ASSEMBLY PARTS DOOR HINGE ASSEMBLY PART CODE QTY DESCRIPTION H 2 Hinge HS 6 Hinge Screw CD 1 Door 3 8 ASSEMBLY DOOR HINGE ASSEMBLY Place door on back and hold hinge H in position Fasten hinges to door using 3 x hinge screws HS per hinge Position Hinges are to be placed at top and b...

Page 19: ...DOOR INSTALLATION PART CODE QTY DESCRIPTION CD 1 Door HS 6 Hinge screw 3 9 ASSEMBLY DOOR INSTALLATION Hold door in position 3mm down from top Front of the door when closed will be flush with front of VJ cladding Screw through hinge into front wall as pictured ...

Page 20: ...rom door edge Insert T handle in position and mark two outside holes Remove T handle and drill 2 x 6mm holes Insert T handle back in with bolts and fasten nuts on back of door STEP 4 1 DOOR HANDLE ASSEMBLY 4 1 ASSEMBLY PARTS DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION 1 T Handle Leaver 4 1 ASSEMBLY DOOR HANDLE ASSEMBLY Holding door in closed position flush with VJ cladding on front slide leaver...

Page 21: ...RIPTION H 4 Hinge HS 12 Hinge Screw CD 2 Doors 4 2 ASSEMBLY DOUBLE DOOR HINGE ASSEMBLY Place door on back and hold hinge H in position Fasten hinges to door using 3 x hinge screws HS per hinge Position Hinges are to be placed at top and bottom of door They are to be centralised over bracing on back of door as per second and third image below Repeat Step with second door ...

Page 22: ... Hinge screw 4 3 ASSEMBLY DOUBLE DOOR INSTALLATION Hold door in position 3mm down from top Front of the door when closed will be flush with front of VJ cladding Screw through hinge into front wall as pictured Repeat steps with other door Note door centre gaps can be adjusted by unscrewing wall to floor fixing and moving in and out ...

Page 23: ...ust be installed on the opposite door to the pad bolted door fixed door STEP 4 5 DOOR HANDLE ASSEMBLY 4 5 ASSEMBLY PARTS DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION TH 1 T Handle 4 5 ASSEMBLY DOOR HANDLE ASSEMBLY Mark and drill 12mm centre hole in position shown 50mm in from door edge T Handle must be installed centre of the centre door brace on the back Insert T handle in position and mark two...

Page 24: ... QTY DESCRIPTION 1 T Handle Leaver DP 1 Packer HS 2 Hinge screw 4 6 ASSEMBLY DOOR HANDLE ASSEMBLY Holding DP in position fasten to door door with pad bolts Holding door in closed position flush with other door slide leaver onto T Handle and tighten once hitting packer on fixed door DP Leaver ...

Page 25: ...G WALLS TO FLOOR PART CODE QTY DESCRIPTION 65HHS 7 65mm hex head screw 4 7 ASSEMBLY FASTENING WALLS TO FLOOR Ensure walls are in correct position and straight Fasten through wall bottom plate in position shown below If floor option was not chosen fasteners are not supplied ...

Page 26: ... Fasten through corner post into wall stud using 6 x 40mm nail Spacing evenly up each corner post Repeat for all four corners STEP 5 1 COVER STRIP ASSEMBLY 5 1 ASSEMBLY PARTS COVER STRIP ASSEMBLY PART CODE QTY DESCRIPTION CS 1 Cover strip 40N 6 40mm Nail 5 1 ASSEMBLY COVER STRIP ASSEMBLY Hold cover strip CS over join on back wall panel Nail through cover strip into wall panel using 6 x 40mm nails ...

Page 27: ...EMBLY 5 2 ASSEMBLY PARTS FASCIA ASSEMBLY PART CODE QTY DESCRIPTION F 4 Fascia 40N 8 40mm Nail 5 2 ASSEMBLY FASCIA ASSEMBLY Hold fascia s in position Flush with bottom of battens and meeting evenly at the top Nail into end of Battens ...

Page 28: ...ESCRIPTION RC 1 1520mm Ridge Cap 40RS 4 40mm Roof screw 5 3 ASSEMBLY RIDGE CAP INSTALLATION Slide ridge cap into position Make sure peak of ridge cap is in line with peak of fascia s Screw through ridge cap into 2nd rib in from end and through into batten Repeat this on both ends Screw here Screw here ...

Page 29: ... 5 ASSEMBLY PARTS 6 LOFT SHELF PART CODE QTY DESCRIPTION 6LS 1 6 Loft shelf 65HHS 5 65mm Hex head screw 5 5 ASSEMBLY 6 LOFT SHELF Holding loft shelf in position screw up through support plate into wall frame at each corner Screw through support plate into back wall panel centre of loft shelf ...

Page 30: ...ished installing your product PLEASE NOTE THAT IF YOU DO NOT COMPLETE THIS WARRANTY REGISTRATION FORM YOUR PRODUCT IS NOT COVERED BY WARRANTY PRODUCT MAINTENANCE We highly recommend you coat the external of your product with Intergrain Stain Light Oak This product cannot be bought off the shelf but is a known mix of Ultra Deck Intergrain Cedar Cypress and a black paint This can be purchased from D...

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Page 32: ...ed in your backyard Please upload this image when completing the warranty registration Alternatively you can send the photos by email to sales stilla com au If you require any assistance please feel free to call or email Kind regards STILLA Customer Support 1800 784 552 sales stilla com au ...