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8

A. SPIGOT SWITCH

The SPI

G

OT switch will automatically  actuate the

auger drive and refrigeration systems when the spigot
is opened to dispense product. When the spigot is
closed, the drive motor and compressor will remain
"on" until the product in the barrel reaches the proper
temperature.

B. OFF-ON SWITCH

The OFF-ON switch is a two position toggle switch
used to supply power to the control circuit. When the
switch is in the OFF position, nothing will run. When
the switch is in the ON position the freezer will be in
the idle mode until a switch is activated.

C. PUSH TO FREEZE SWITCH

The PUSH TO FREEZE switch is a "snap" switch used
to start the freezing cycle. During initial freeze down,
the OFF-ON switch is placed in the ON position. Then
the PUSH TO FREEZE switch is pressed until the
drive motor and compressor come "ON".

NOTICE

After the gearmotor starts, there is a 3 second de-
lay before the compressor starts.

During the normal operation, the red PUSH TO FREEZE
switch light will illuminate after the freezer has been
idle for the preset cycles. 

Befor

e drawing product,

press the PUSH TO FREEZE switch if it is illuminated.
Wait until the green light is illuminated before dispens-
ing.

NOTICE

If the freezer shuts off and the PUSH TO FREEZE
light flashes, you have an error condition. Turn the
OFF-ON switch to the OFF position, correct the
problem and turn the freezer back on. (See Trouble-
shooting.)

D. GREEN LIGHT

The green light is used to indicate that the product has
reached the proper temperature and is ready to be
dispensed.

NOTICE

If the PUSH TO FREEZE red light is illuminated,
push the PUSH TO FREEZE switch and wait until
the green light illuminates before dispensing.

E. CLEAN SWITCH

The CLEAN switch is a "snap" switch. When the
switch is pushed the refrigeration system will be OFF
and the auger will rotate for cleaning. When the switch
is pushed again, the auger will stop and the CLEAN
light will flash indicating the freezer is in the CLEAN
mode. To exit the CLEAN mode turn the OFF-ON
switch to the OFF position. If the freezer is left in
CLEAN for more than 30 minutes or is pushed three
times in ten seconds, it will go in error. To reset place
the CLEAN-OFF-ON switch in the ON position and
allow the error light to flash a minimum of 10 minutes.
Then turn to off, wait 5 seconds and turn on.

F. DRIVE MOTOR OVERLOAD

The internal DR

IV

E MOTOR O

VER

LOAD will trip if the

drive motor is overloaded. It will reset after approxi-
mately 10-12 minutes. If the drive motor continues to
trip, refer to Troubleshooting (Sec. 4).

G. RED MIX LOW LIGHT

The red MI

X

 LOW light is designed to alert the operator

to a low mix condition. The light will illuminate with
approximately one gallon of mix in the hopper. When
the MIX LOW light is illuminated, refill hopper immedi-
ately.

NOTICE

Failure to refill hopper immediately may result in
operational problems.

H. HOLD READY SWITCH

The HOLD READ

switch is a push button switch.

When pushed in and held for 5 seconds, the hold ready
mode will be activated. The product will remain ready
to serve and the freezer will not go to idle. To return to
normal operation push and hold for 5 seconds.

I.

DISPENSE RATE ADJUSTER

The dispense rate adjuster limits the opening of the
spigot. To adjust product dispense rate, turn the
adjusting knob clockwise for slower flow and counter-
clockwise for faster flow.

3.3 SANITIZING

Sanitizing must be done after the freezer is cleaned and
just before the hopper is filled with mix. 

Sanitizing the

night before is not effective.

 However, you should

always clean the freezer and parts after using it.

 

 

WARNING

The United States Department of Agriculture and
the Food and Drug Administration require that
all cleaning and sanitizing solutions used with
food processing equipment be certified for this
use.

When sanitizing the freezer, refer to local sanitary regula-
tions for applicable codes and recommended sanitizing
products and procedures. The frequency of sanitizing
must comply with local health regulations. Mix sanitizer
according to manufacturer's instructions to provide a 100
parts per million strength solution. Mix sanitizer in quan-

Summary of Contents for Futura 112

Page 1: ...OPTIMA 112 OWNER S MANUAL Manual No 513602 Sept 2003 Rev 1...

Page 2: ......

Page 3: ...are certified in the Stoelting Technicare program Model No _______________________ Serial No _______________________ Purchase Date ____________________ Start Up Date ____________________ CALL Distrib...

Page 4: ......

Page 5: ...illustrations and specifications are not binding in detail We reserve the right to make changes to the freezer without notice and without incurring any obligation to modify or provide new parts for f...

Page 6: ......

Page 7: ...d Indicators 7 3 3 Sanitizing 8 3 4 Freeze Down and Operation 9 3 5 MixInformation 10 3 6 Removing Mix From Freezer 10 3 7 Cleaning The Freezer 11 3 8 Disassembly of Freezer Parts 11 3 9 Cleaning The...

Page 8: ...5 7 InstallingTrayandCover 5 8 PowerCordConnection 5 9 Controls 7 10 Mix Inlet Regulator 9 11 CleanControl 9 12 SanitizingHopper 9 13 DrainingSolution 9 14 DispensingProduct 10 15 RemovingMixInletReg...

Page 9: ...hlight specific safety information the following safety definitions are provided to assist the reader The purpose of safety symbols is to attract your attention to possible dangers The safety symbols...

Page 10: ......

Page 11: ...with fully automatic con trols to provide a uniform product The freezer is designed to operate with almost any type of commercial shake mix available This manual is designed to assist qualified ser vi...

Page 12: ...3 3kg ELECTRICAL Description Optima 112 38 Voltage AC 1 PH 208 230 Total Run Amps 10 5 Drive Motor 3 4 HP Compressor 12 000 BTUH 90 F 0 F Use 20 amp HACR circuit breaker Automatic safeguard circuit bu...

Page 13: ...n a safe working environment Thelabelshavebeendesignedtowithstand washing and cleaning All labels must remain legible for the life of the freezer Labels should be checked periodi cally to be sure they...

Page 14: ...klift lift table or pallet jack with lifting device positioned beneath the freezer s base Ensure that personnel remain clear of suspended load Failure to do so may result in personal injury and or dam...

Page 15: ...vethepowercord D Install permanent wiring according to local code E Replace the electrical box cover and left side panel WARNING Do not alter or deform electrical plug in any way Alteringtheplugtofiti...

Page 16: ...6...

Page 17: ...d G Do not operate under unsafe operating condi tions Never operate the freezer if unusual or exces sive noise or vibration occurs 3 2OPERATINGCONTROLSANDINDICATORS Before operating the freezer it is...

Page 18: ...xit the CLEAN mode turn the OFF ON switch to the OFF position If the freezer is left in CLEAN for more than 30 minutes or is pushed three times in ten seconds it will go in error To reset place the CL...

Page 19: ...oximately 5 gallons 19 liters of pre chilled 40 F or 4 C mix NOTICE Donotoverfillthehopper Mixlevelmustnotbehigherthan the air inlet tube on the mix inlet regulator E The freezer barrel will automatic...

Page 20: ...x in the hopper with a sanitized utensil 3 6 REMOVINGMIXFROMFREEZER To remove the mix from the freezer refer to the following steps A Remove the mix inlet regulator from the hopper by pulling straight...

Page 21: ...ately5minutes NOTICE If freezer is left in CLEAN for more than 30 minutes it will go to error D Openthespigottodrainthewater Remembertoplace a bucket or container under the spigot to catch the water W...

Page 22: ...e manufacturer s instructions Figure 17 Cleaning Freezer Barrel E Removetheaugerassemblyfromthefreezer Fig 15 Keep the rear of the auger shaft tipped up once it is clear of the freezer to avoid droppi...

Page 23: ...edriveshaft F Install the auger support bushing into the front door G Install the spigot body with O rings into the front door from bottom Push straight up until the spigot is in place H Install the f...

Page 24: ...d in a deliming solution for an extended period of time more about delimers in Additional Information It is recommended that a maintenance schedule be fol lowed to keep the freezer clean and operating...

Page 25: ...bility to remove milkstone Milkstone will become a problem if not remedied with additional products and procedures THE USE OF CHLORINE TEST STRIPS Test strips are used to determine concentrations of a...

Page 26: ...sconnect before cleaning or servicing Do not operate machine with cabinet panels removed 1 Check drive belt for proper tension Push belt in with one finger belt should deflect about 3 8 CAUTION Do not...

Page 27: ...n o i t a r e g i r f e R 5 e c i v r e s r o f r o t u b i r t s i d l l a C t s u j d a e R 1 e c i v r e s r o f r o t u b i r t s i d l l a C 2 e c i v r e s r o f r o t u b i r t s i d l l a C 3...

Page 28: ...n i r O r o t a l u g e r t e l n i x i M 2 e b u t r i a r o t a l u g e r t e l n i x i M 3 d e k c o l b n w o d k a e r b t c u d o r P 4 r o t a l u g e r t e l n i x i m e c a l p e R 1 g n i r...

Page 29: ...E R R E R R E R R E R R E R R E R R E To Clear Error Modes Clean Error 04 Allow freezer to remain on light blinking with the power switch in the ON position for ten 10 minutes minimum Next place the p...

Page 30: ...e r i u q e r s t i n u E M U L O V R E P P O H s r e t i l 2 8 1 3 t r a u Q 8 2 E M U L O V L E R R A B s r e t i l 7 5 7 t r a u Q 8 Y T I C A P A C G N I Z E E R F F 0 7 r u o h r e p s n o l l a...

Page 31: ...NG PN QTY DESCRIPTION 1 336530 SV 1 Front Door Shake 2 625314 1 O ring 6 OD x 1 4 CS 3 1 Door Pin 4 3177738 1 Spigot Body 5 624614 2 O ring 3 4 IDX 1 0 ODX 1 8 CS 6 508135 001 Lubricant Petro Gel 4 Oz...

Page 32: ...RIPTION 1 4177749 1 Auger Shaft 2 666786 1 Seal Rear with Insert 3 624678 1 O ring 1 1 2 x 1 1 8 x 3 16 CS 4 149002 1 Bearing Front Auger Celcon 5 508048 001 Spline Lubricant 6 508135 001 Lubricant Pe...

Page 33: ...es are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written noti...

Page 34: ......

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