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8

B. Freezing Cylinder Off-On switch

The Freezing Cylinder Off-On switches are two
position toggle switches used to supply power to the
left or right freezing cylinder control circuit. When
the switch is in the OFF position, the refrigeration
system and auger will not operate. When the switch
is in the ON position, the freezer can be run in the
freezing mode or cleaning mode. The freezer will be
in the sleep mode until a switch is activated.

NOTE

The control on the left side of the freezer also
controls the refrigeration of both mix hoppers.
The left Freezing Cylinder Off-On switch must
be in the ON position any time there is mix in
the freezer, even if the left cylinder is not being
used.

C. Push To Freeze Switch

The PUSH TO FREEZE switch is a membrane or
"snap" switch used to start the freezing cycle.
During initial freeze down, the The Main Freezer
Power switch and  Freezing Cylinder Off-On switch
are placed in the ON position. Next, the PUSH TO
FREEZE switch is pressed and held until the drive
motor and compressor turn on.

NOTE

After the auger drive motor starts, there is a 3
second delay before the compressor starts.

G.

Amber Light

During the normal operation, the amber light next to
the PUSH TO FREEZE switch  will illuminate after
the freezer has been idle for the preset cycles.
Before drawing product, press the PUSH TO
FREEZE switch. A horzontal status bar on the LCD
display will begin to fill the screen as product
freezes down. Wait until at least six bars are
dirsplayed or the green light is illuminated before
dispensing.

NOTE

If the freezer shuts off and alternating green and
amber lights flash on the control panel, the freezer
is running in the "cab only " mode (both freezing
cylinders are turned off) or the freezer is in an
error condition. Note the display on the LCD
screen. If the screen displays an error, turn the
Freezing Cylinder Off/On switch to the OFF
position, correct the problem and place the  Freez-
ing Cylinder Off/On switch to the ON position.
(Refer to Troubleshooting in Section 4).

H.

Green Light

The green light is used to indicate that the product
has reached the proper consistency and is ready
to be dispensed. The light begins to flash at 98%
of consistency.

I.

Clean Switch

The CLEAN switch is a membrane, or "snap"
switch. When the switch is pushed, the freezing
cylinder's refrigeration system will be OFF and the
auger will rotate for cleaning. The CLEAN mes-
sage will display on the LCD screen. When the
switch is pushed again, the auger will stop and the
amber light will flash indicating the freezer is in the
CLEAN mode. To exit the CLEAN mode turn the
Freezing Cylinder Off/On switch to the OFF
position. If the freezer is left in CLEAN for more
than 30 minutes, it will go into an error mode. See
Section 4 regarding errors.

J.

Drive Motor Overload

The internal drive motor overload will trip if the drive
motor is overloaded. It will reset after approximately
10-12 minutes. If the drive motor continues to trip,
refer to Troubleshooting in Section 4.

K.

Mix Low Light Indicator

A MIX LOW message will appear on the LCD
display  to alert the operator of a low mix condition.
The message will display when there is approxi-
mately one gallon of mix left in the hopper.  When
the MIX LOW  message is displayed, refill the
hopper immediately.

L.

Dispense Rate Adjusters

The dispense rate adjuster limits the opening of the
spigot. To adjust product dispense rate, turn the
adjusting knob clockwise for slower flow and counter-
clockwise for faster flow. It takes at least five complete
turns of the adjusting knob to make a noticable
difference in the dispense rate.

M.

High Head Pressure Cut Out (water cooled
models only)

If the head pressure exceeds 445 PSIG (28 bar) , the
high head pressure cutout will trip. The reset button
can be accessed from the top left corner on the right
side panel of the freezer.

N.

Front Door Safety Switch

The front door safety switch prevents the auger from
turning when the front door is removed. The switch
is open when the door is removed and closed when
the door is properly installed.

Summary of Contents for Futura F144I

Page 1: ...Futura F144I OWNER S MANUAL Manual No 513608 April 2005...

Page 2: ......

Page 3: ...are certified in the Stoelting Technicare program Model No _______________________ Serial No _______________________ Purchase Date ____________________ Start Up Date ____________________ CALL Distrib...

Page 4: ......

Page 5: ...new parts for freezers built prior to date of change DO NOT ATTEMPT to operate the freezer until instructions and safety precautions in this manual are read completely and are thoroughly understood If...

Page 6: ......

Page 7: ...light specific safety information the following safety definitions are provided to assist the reader The purpose of safety symbols is to attract your attention to possible dangers The safety symbols a...

Page 8: ......

Page 9: ...g 9 3 4 Freeze Down and Operation 10 3 5 Mix Information 11 3 6 Removing Mix from Freezer 11 3 7 Cleaning the Freezer 12 3 8 Disassembly of Freezer Parts 12 3 9 Cleaning the Freezer Parts 14 3 10 Sani...

Page 10: ...tizingAgitator Shaft 10 15 Dispensing Product 11 16 Removing Mix Inlet Regulator 11 17 Draining Mix 12 18 CleaningAgitator Shaft 12 19 Auger Flight Wear and Front Auger Support Wear 13 20 Removing Fro...

Page 11: ...akes or smoothies from the right spigot with the conve nience and cost of one unit The freezer is designed to be usedwithbothbarrelsinoperation Ifyoudesiretouseone barrel only the freezer must be clea...

Page 12: ...s 20 Amp maximum fuse or circuit breakers NEMA 6 20P power cord provided Automatic safeguard circuit built into electronic control protects major freezer components under normal operating conditions R...

Page 13: ...intain a safe working environment The labels have been designed to withstand washing and cleaning All labels must remain legible for the life of the freezer Fig 3 Warning Label Locations Labels should...

Page 14: ...is necessary level the freezer by turning the bottom part of each leg in or out Then separate freezer base gasket and install with the seam to the back and the flat to the bottom C Air cooled freezers...

Page 15: ...front of the freezer to the door end of the stand Secure the freezer to the stand with the nuts and lock washers provided Then separate freezer base gasket and install the seam to the back and the fl...

Page 16: ...6...

Page 17: ...ve noise or vibration occurs SECTION 3 INITIAL SET UP AND OPERATION 3 2 OPERATION CONTROLS AND INDICATORS Before operating the freezer it is required that the operator know the function of each operat...

Page 18: ...and place the Freez ing Cylinder Off On switch to the ON position Refer to Troubleshooting in Section 4 H Green Light The green light is used to indicate that the product has reached the proper consi...

Page 19: ...OW speed position The HIGH speed position is used to blend fruit into dairy mix when making smoothies The LOW speed position is used during cleaning procedures Figure 11 Mix Inlet Regulator 3 3 SANITI...

Page 20: ...or O ring or check if the mix inlet regulator was installed correctly or that the freezer is level F Place the FREEZING CYLINDER OFF ON switch in the ON position then press the PUSH TO FREEZE swtich u...

Page 21: ...e used in place of cleaning and sani tizing Frequency of cleaning and sanitizing is determined by Federal State and local regula tory agencies Figure 15 Dispensing Product 3 5 MIX INFORMATION Mix can...

Page 22: ...container under the spigot to catch the water When the water has drained turn the FREEZING CYLINDER OFF ON switch to the OFF position Allow the freezer barrel to drain completely CAUTION Hazardous Mo...

Page 23: ...the studs Fig 20 Figure 20 Removing Front Door C Remove the rosette caps from the front door Push the spigot body through the bottom of the front door and remove Fig 21 Figure 21 Front Door Disassemb...

Page 24: ...3 11 ASSEMBLY OF FREEZER To assemble the freezer parts refer to the following steps NOTE Petrol Gel sanitary lubricant or equivalent must be used when lubrication of parts is specified NOTE The Unite...

Page 25: ...to the surface of the cam on the spigot handle prior to assembly of handle to the spigot body H Install the spigot bodies with O rings into the front door from the bottom Fig 26 Push straight up until...

Page 26: ...g efforts within a layer of soil material milkstone Thorough cleaningproceduresthatinvolvemilkstone removal are critical for operators of frozen dessertmachines SANITIZING Kills bacteria Can be effect...

Page 27: ...the ability to remove milkstone Milkstone will become a problem if not remedied with additional products and procedures THE USE OF CHLORINE TEST STRIPS Test strips are used to determine concentration...

Page 28: ...eriodic cleaning To clean refer to the following procedures 1 Remove the Phillips head screw from the bottom of the right side panel and then slide the panels down and out 2 To remove the condenser fi...

Page 29: ...he drive motor and refrigeration systemwhenthepre programmedconsistencyisreached The control panels on the front of the freezer allow the operator to adjust each freezing cylinder to create the desire...

Page 30: ...20...

Page 31: ...ing cylinder Check the mix level on the affected freezing cylinder If the level mix is low add mix Look for ice crystals in the liquid mix in the hopper Ice crystals can clog the mix inlet regulator a...

Page 32: ...ORCONDITIONCODE12 If the control panel displays a left hopper sensor error Error Code 12 place the Freezing Cylinder Off On Switch in the Off position wait 10 seconds and return the switch to the On p...

Page 33: ...d s i r e s n e d n o C 4 t f o s o o t g n i t t e s y c n e t s i s n o C 5 n e k o r b e r a x i m n i s r e z i l i b a t S 6 n w o d g n o r w d e l b m e s s a s i r e g u A 7 m e l b o r p n o...

Page 34: ...n w o d r o t a l u g e r t e l n i x i m e c a l p e R 2 g n i r O r o t a l u g e r t e l n i x i m e c a l p e R 3 h s u r b d e z i t i n a s h t i w n a e l C 4 t c u d o r p h s e r f h t i w r...

Page 35: ...5 5 8 ID x 1 8 CS Front Door 1 625133 4 ID x 3 16 CS O rings are drawn to Approximate Size Rear Seal 1 624678 5 1 1 8 ID x 3 16 CS Part Number Description Part Number Description 208135 Brush Nylon 16...

Page 36: ...94255 Auger Spring 8 10 624677 5 O ring Mix Inlet Regulator and Spigot Extension 5 Pack 6 11 3170644 Front Auger Support 2 12 149003 Auger Bushing 2 13 4157968 Auger Shaft 2 14 624678 O ring Auger Sha...

Page 37: ...es are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written noti...

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