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14

CAUTION

Do not use any type of sharp object to remove O-
rings. Using tools to remove O-rings may damage
spigot and O-rings.

 

3.9 CLEANING THE FREEZER PARTS

Place all loose parts in a pan or container and take to
the wash sink for cleaning. To clean freezer parts refer
to the following steps:

A. Place all parts in warm mild detergent water and

clean with brushes provided. Rinse all parts with
clean hot water.

B. Wash the hopper and freezer barrel with warm

detergent water and brushes provided.

C. Clean the rear seal surfaces from the inside of the

freezer barrel with warm detergent water.

NOTE

Clean the auger drive socket located inside the
barrel at the rear seal area. Use  clean cloth or
paper towel for this purpose.

D. Clean the drip trays and insert with a soap solution.

Rinse with clean hot water.

3.10 SANITIZE FREEZER AND FREEZER PARTS

A. Use a sanitizer mixed according to manufacturer’s

instructions to provide a 100 parts per million
strength solution. Mix sanitizer in quantities of no
less than 2 gallons (7.5 liters) of 120°F water. Allow
the sanitizer to contact the surfaces to be sanitized
for 5 minutes. Any sanitizer must be used only in
accordance with the manufacturer’s instructions.

B. Place all parts in the sanitizing solution, then remove

and let air dry.

C. Using this sanitizing solution and the large barrel

brush provided, sanitize the rear of the barrel and
drive area by dipping the brush in the sanitizing
solution and brushing the rear of the barrel.

3.11 ASSEMBLY OF FREEZER

To assemble the freezer parts, refer to the following
steps:

NOTE

Petrol-Gel sanitary lubricant or equivalent must
be used when lubrication of parts is specified.

NOTE

The United States Department of Agriculture and
Food and Drug Administration require that
lubricants used on food processing equipment
be certified for this use. Use lubricants only in
accordance with the manufacturer’s instruc-
tions.

A. Assemble all o-rings onto parts dry, 

without lubrica-

tion

. Then apply a thin film of sanitary lubrication to

exposed surfaces of the O-rings. Apply a thin film
of sanitary lubricant to metal part of rear seal. Also
apply a thin film of sanitary lubricant inside the hole
of the front of the auger.

B. Assemble the rear seals onto the augers with the

large end to the rear. Be sure the O-ring is in place
before installing the rear seal.

C. Lubricate the inside of the auger drive sockets (rear)

with a small amount of white socket lubricant. A
small container of socket lubricant is shipped with
the freezer.

G. Remove the auger assemblies from the freezer. Pull

the augers out of the freezer barrel slowly. As the
augers are being pulled out, carefully remove each of
the plastic flights with springs.

H. Keep the rear of the auger shafts tipped up once they

are clear of the freezer barrels to avoid dropping rear
seals.

I. Wipe socket lubricant from the drive end (rear) of the

auger with a cloth or paper towel.

J. Remove the rear seals.

K. Remove all O-rings from parts by first wiping off the

lubricant using a clean paper towel. Then squeeze the
O-ring upward with a dry cloth (Fig. 24). When a loop
is formed, roll out of the O-ring groove.

Figure 24. Removing O-ring

Summary of Contents for Futura F144I

Page 1: ...Futura F144I OWNER S MANUAL Manual No 513608 April 2005...

Page 2: ......

Page 3: ...are certified in the Stoelting Technicare program Model No _______________________ Serial No _______________________ Purchase Date ____________________ Start Up Date ____________________ CALL Distrib...

Page 4: ......

Page 5: ...new parts for freezers built prior to date of change DO NOT ATTEMPT to operate the freezer until instructions and safety precautions in this manual are read completely and are thoroughly understood If...

Page 6: ......

Page 7: ...light specific safety information the following safety definitions are provided to assist the reader The purpose of safety symbols is to attract your attention to possible dangers The safety symbols a...

Page 8: ......

Page 9: ...g 9 3 4 Freeze Down and Operation 10 3 5 Mix Information 11 3 6 Removing Mix from Freezer 11 3 7 Cleaning the Freezer 12 3 8 Disassembly of Freezer Parts 12 3 9 Cleaning the Freezer Parts 14 3 10 Sani...

Page 10: ...tizingAgitator Shaft 10 15 Dispensing Product 11 16 Removing Mix Inlet Regulator 11 17 Draining Mix 12 18 CleaningAgitator Shaft 12 19 Auger Flight Wear and Front Auger Support Wear 13 20 Removing Fro...

Page 11: ...akes or smoothies from the right spigot with the conve nience and cost of one unit The freezer is designed to be usedwithbothbarrelsinoperation Ifyoudesiretouseone barrel only the freezer must be clea...

Page 12: ...s 20 Amp maximum fuse or circuit breakers NEMA 6 20P power cord provided Automatic safeguard circuit built into electronic control protects major freezer components under normal operating conditions R...

Page 13: ...intain a safe working environment The labels have been designed to withstand washing and cleaning All labels must remain legible for the life of the freezer Fig 3 Warning Label Locations Labels should...

Page 14: ...is necessary level the freezer by turning the bottom part of each leg in or out Then separate freezer base gasket and install with the seam to the back and the flat to the bottom C Air cooled freezers...

Page 15: ...front of the freezer to the door end of the stand Secure the freezer to the stand with the nuts and lock washers provided Then separate freezer base gasket and install the seam to the back and the fl...

Page 16: ...6...

Page 17: ...ve noise or vibration occurs SECTION 3 INITIAL SET UP AND OPERATION 3 2 OPERATION CONTROLS AND INDICATORS Before operating the freezer it is required that the operator know the function of each operat...

Page 18: ...and place the Freez ing Cylinder Off On switch to the ON position Refer to Troubleshooting in Section 4 H Green Light The green light is used to indicate that the product has reached the proper consi...

Page 19: ...OW speed position The HIGH speed position is used to blend fruit into dairy mix when making smoothies The LOW speed position is used during cleaning procedures Figure 11 Mix Inlet Regulator 3 3 SANITI...

Page 20: ...or O ring or check if the mix inlet regulator was installed correctly or that the freezer is level F Place the FREEZING CYLINDER OFF ON switch in the ON position then press the PUSH TO FREEZE swtich u...

Page 21: ...e used in place of cleaning and sani tizing Frequency of cleaning and sanitizing is determined by Federal State and local regula tory agencies Figure 15 Dispensing Product 3 5 MIX INFORMATION Mix can...

Page 22: ...container under the spigot to catch the water When the water has drained turn the FREEZING CYLINDER OFF ON switch to the OFF position Allow the freezer barrel to drain completely CAUTION Hazardous Mo...

Page 23: ...the studs Fig 20 Figure 20 Removing Front Door C Remove the rosette caps from the front door Push the spigot body through the bottom of the front door and remove Fig 21 Figure 21 Front Door Disassemb...

Page 24: ...3 11 ASSEMBLY OF FREEZER To assemble the freezer parts refer to the following steps NOTE Petrol Gel sanitary lubricant or equivalent must be used when lubrication of parts is specified NOTE The Unite...

Page 25: ...to the surface of the cam on the spigot handle prior to assembly of handle to the spigot body H Install the spigot bodies with O rings into the front door from the bottom Fig 26 Push straight up until...

Page 26: ...g efforts within a layer of soil material milkstone Thorough cleaningproceduresthatinvolvemilkstone removal are critical for operators of frozen dessertmachines SANITIZING Kills bacteria Can be effect...

Page 27: ...the ability to remove milkstone Milkstone will become a problem if not remedied with additional products and procedures THE USE OF CHLORINE TEST STRIPS Test strips are used to determine concentration...

Page 28: ...eriodic cleaning To clean refer to the following procedures 1 Remove the Phillips head screw from the bottom of the right side panel and then slide the panels down and out 2 To remove the condenser fi...

Page 29: ...he drive motor and refrigeration systemwhenthepre programmedconsistencyisreached The control panels on the front of the freezer allow the operator to adjust each freezing cylinder to create the desire...

Page 30: ...20...

Page 31: ...ing cylinder Check the mix level on the affected freezing cylinder If the level mix is low add mix Look for ice crystals in the liquid mix in the hopper Ice crystals can clog the mix inlet regulator a...

Page 32: ...ORCONDITIONCODE12 If the control panel displays a left hopper sensor error Error Code 12 place the Freezing Cylinder Off On Switch in the Off position wait 10 seconds and return the switch to the On p...

Page 33: ...d s i r e s n e d n o C 4 t f o s o o t g n i t t e s y c n e t s i s n o C 5 n e k o r b e r a x i m n i s r e z i l i b a t S 6 n w o d g n o r w d e l b m e s s a s i r e g u A 7 m e l b o r p n o...

Page 34: ...n w o d r o t a l u g e r t e l n i x i m e c a l p e R 2 g n i r O r o t a l u g e r t e l n i x i m e c a l p e R 3 h s u r b d e z i t i n a s h t i w n a e l C 4 t c u d o r p h s e r f h t i w r...

Page 35: ...5 5 8 ID x 1 8 CS Front Door 1 625133 4 ID x 3 16 CS O rings are drawn to Approximate Size Rear Seal 1 624678 5 1 1 8 ID x 3 16 CS Part Number Description Part Number Description 208135 Brush Nylon 16...

Page 36: ...94255 Auger Spring 8 10 624677 5 O ring Mix Inlet Regulator and Spigot Extension 5 Pack 6 11 3170644 Front Auger Support 2 12 149003 Auger Bushing 2 13 4157968 Auger Shaft 2 14 624678 O ring Auger Sha...

Page 37: ...es are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written noti...

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