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3.12 ROUTINE CLEANING

To remove spilled or dried mix from the freezer exterior,
simply wash in the direction of the finish with warm
soapy water and wipe dry. 

Do not

 use highly abrasive

materials as they will mar the finish.

3.13 PREVENTIVE MAINTENANCE

It is recommended that a maintenance schedule be fol-
lowed to keep the freezer clean and operating properly.

A. Cleaning and Sanitizing Information

Soft serve freezers require special consideration
when it comes to food safety and proper cleaning
and sanitizing.

The following information has been compiled by
Purdy Products Company, makers of Stera-Sheen
Green Label Cleaner/Sanitizer and specifically
covers issues for cleaning and sanitizing frozen
dessert machines.  This information is meant to

supplement

 a comprehensive food safety program.

Soil Materials Associated with Frozen Dessert
Machines

MILKFAT/BUTTERFAT – As components of ice-
cream/frozen custard mix, these soils will
accumulate on the interior surfaces of the machine
and its parts.  Fats are difficult to remove and help
attribute to milkstone build-up.

MILKSTONE – Is a white/gray film that forms on
equipment and utensils that come in contact with
dairy products. These films will accumulate slowly
on surfaces because of ineffective cleaning, use of
hard water, or both.  

Milkstone is usually a porous

deposit, which will harbor microbial

Important Differences Between Cleaning and
Sanitizing

CLEANING vs. SANITIZING

It is important to distinguish between cleaning and
sanitizing.  Although these terms may sound
synonymous, they are not.  BOTH are required for
adequate food safety and proper machine
maintenance.

CLEANING

·

Is the removal of soil materials from a surface.

·

Is a prerequisite for effective sanitizing.

NOTE

An UNCLEAN surface will harbor bacteria that can
defy sanitizing efforts.

Bacteria can develop and resist sanitizing efforts
within a layer of soil material (milkstone).  

Thorough

cleaning procedures that involve milkstone

removal are critical for operators of frozen

dessert machines.

SANITIZING

·

Kills bacteria.

·

Can be effective on clean surfaces only.

·

DOES NOT

 clean or remove milkstone.

NOTE

Using a 

SANTITIZER

 on an unclean surface

will not

 

guarantee a clean and safe frozen

dessert machine.

Proper Daily Maintenance:
The Only Way to Assure Food Safety and
Product Quality

Proper daily maintenance can involve a wide variety
of products and procedures.  Overall, the products
and procedures fall into three separate categories.

(Please note that this is a brief overview intended
for informational purposes only.)
1.

CLEANING

 – This involves draining mix from

the freezer barrel and rinsing the machine with
water.  Next, a cleaner is run through the
machine.  Then, the machine is disassembled
and removable parts are taken to the sink for
cleaning.

2.

MILKSTONE REMOVAL

 – Since almost all

cleaners do not have the ability to remove
milkstone, the use of a delimer becomes
necessary.  Although this procedure may not be
needed on a daily basis, it will usually follow the
cleaning procedure.  It requires letting a delimer
solution soak in the machine for an extended
period of time.  Individual parts are also soaked
in a deliming solution for an extended period of
time (more about delimers in 

Additional

Information

).

contaminants and eventually defy sanitizing
efforts
.

Once milkstone has formed, it is very difficult to
remove.  Without using the correct product and
procedure, it is nearly impossible to remove a thick
layer of milkstone.
(NOTE: general-purpose cleaners DO NOT remove
milkstone.)  

This can lead to high bacteria counts

and a food safety dilemma.

IT IS BEST TO CONTROL MILKSTONE ON A
DAILY BASIS BEFORE IT CAN BECOME A
SIGNIFICANT FOOD SAFETY PROBLEM.

In addition to food safety, milkstone can cause
premature wear to machine parts which can add to
costs for replacement parts or possibly more
expensive repairs if worn machine parts are not
replaced once they have become excessively worn.

Summary of Contents for Futura F144I

Page 1: ...Futura F144I OWNER S MANUAL Manual No 513608 April 2005...

Page 2: ......

Page 3: ...are certified in the Stoelting Technicare program Model No _______________________ Serial No _______________________ Purchase Date ____________________ Start Up Date ____________________ CALL Distrib...

Page 4: ......

Page 5: ...new parts for freezers built prior to date of change DO NOT ATTEMPT to operate the freezer until instructions and safety precautions in this manual are read completely and are thoroughly understood If...

Page 6: ......

Page 7: ...light specific safety information the following safety definitions are provided to assist the reader The purpose of safety symbols is to attract your attention to possible dangers The safety symbols a...

Page 8: ......

Page 9: ...g 9 3 4 Freeze Down and Operation 10 3 5 Mix Information 11 3 6 Removing Mix from Freezer 11 3 7 Cleaning the Freezer 12 3 8 Disassembly of Freezer Parts 12 3 9 Cleaning the Freezer Parts 14 3 10 Sani...

Page 10: ...tizingAgitator Shaft 10 15 Dispensing Product 11 16 Removing Mix Inlet Regulator 11 17 Draining Mix 12 18 CleaningAgitator Shaft 12 19 Auger Flight Wear and Front Auger Support Wear 13 20 Removing Fro...

Page 11: ...akes or smoothies from the right spigot with the conve nience and cost of one unit The freezer is designed to be usedwithbothbarrelsinoperation Ifyoudesiretouseone barrel only the freezer must be clea...

Page 12: ...s 20 Amp maximum fuse or circuit breakers NEMA 6 20P power cord provided Automatic safeguard circuit built into electronic control protects major freezer components under normal operating conditions R...

Page 13: ...intain a safe working environment The labels have been designed to withstand washing and cleaning All labels must remain legible for the life of the freezer Fig 3 Warning Label Locations Labels should...

Page 14: ...is necessary level the freezer by turning the bottom part of each leg in or out Then separate freezer base gasket and install with the seam to the back and the flat to the bottom C Air cooled freezers...

Page 15: ...front of the freezer to the door end of the stand Secure the freezer to the stand with the nuts and lock washers provided Then separate freezer base gasket and install the seam to the back and the fl...

Page 16: ...6...

Page 17: ...ve noise or vibration occurs SECTION 3 INITIAL SET UP AND OPERATION 3 2 OPERATION CONTROLS AND INDICATORS Before operating the freezer it is required that the operator know the function of each operat...

Page 18: ...and place the Freez ing Cylinder Off On switch to the ON position Refer to Troubleshooting in Section 4 H Green Light The green light is used to indicate that the product has reached the proper consi...

Page 19: ...OW speed position The HIGH speed position is used to blend fruit into dairy mix when making smoothies The LOW speed position is used during cleaning procedures Figure 11 Mix Inlet Regulator 3 3 SANITI...

Page 20: ...or O ring or check if the mix inlet regulator was installed correctly or that the freezer is level F Place the FREEZING CYLINDER OFF ON switch in the ON position then press the PUSH TO FREEZE swtich u...

Page 21: ...e used in place of cleaning and sani tizing Frequency of cleaning and sanitizing is determined by Federal State and local regula tory agencies Figure 15 Dispensing Product 3 5 MIX INFORMATION Mix can...

Page 22: ...container under the spigot to catch the water When the water has drained turn the FREEZING CYLINDER OFF ON switch to the OFF position Allow the freezer barrel to drain completely CAUTION Hazardous Mo...

Page 23: ...the studs Fig 20 Figure 20 Removing Front Door C Remove the rosette caps from the front door Push the spigot body through the bottom of the front door and remove Fig 21 Figure 21 Front Door Disassemb...

Page 24: ...3 11 ASSEMBLY OF FREEZER To assemble the freezer parts refer to the following steps NOTE Petrol Gel sanitary lubricant or equivalent must be used when lubrication of parts is specified NOTE The Unite...

Page 25: ...to the surface of the cam on the spigot handle prior to assembly of handle to the spigot body H Install the spigot bodies with O rings into the front door from the bottom Fig 26 Push straight up until...

Page 26: ...g efforts within a layer of soil material milkstone Thorough cleaningproceduresthatinvolvemilkstone removal are critical for operators of frozen dessertmachines SANITIZING Kills bacteria Can be effect...

Page 27: ...the ability to remove milkstone Milkstone will become a problem if not remedied with additional products and procedures THE USE OF CHLORINE TEST STRIPS Test strips are used to determine concentration...

Page 28: ...eriodic cleaning To clean refer to the following procedures 1 Remove the Phillips head screw from the bottom of the right side panel and then slide the panels down and out 2 To remove the condenser fi...

Page 29: ...he drive motor and refrigeration systemwhenthepre programmedconsistencyisreached The control panels on the front of the freezer allow the operator to adjust each freezing cylinder to create the desire...

Page 30: ...20...

Page 31: ...ing cylinder Check the mix level on the affected freezing cylinder If the level mix is low add mix Look for ice crystals in the liquid mix in the hopper Ice crystals can clog the mix inlet regulator a...

Page 32: ...ORCONDITIONCODE12 If the control panel displays a left hopper sensor error Error Code 12 place the Freezing Cylinder Off On Switch in the Off position wait 10 seconds and return the switch to the On p...

Page 33: ...d s i r e s n e d n o C 4 t f o s o o t g n i t t e s y c n e t s i s n o C 5 n e k o r b e r a x i m n i s r e z i l i b a t S 6 n w o d g n o r w d e l b m e s s a s i r e g u A 7 m e l b o r p n o...

Page 34: ...n w o d r o t a l u g e r t e l n i x i m e c a l p e R 2 g n i r O r o t a l u g e r t e l n i x i m e c a l p e R 3 h s u r b d e z i t i n a s h t i w n a e l C 4 t c u d o r p h s e r f h t i w r...

Page 35: ...5 5 8 ID x 1 8 CS Front Door 1 625133 4 ID x 3 16 CS O rings are drawn to Approximate Size Rear Seal 1 624678 5 1 1 8 ID x 3 16 CS Part Number Description Part Number Description 208135 Brush Nylon 16...

Page 36: ...94255 Auger Spring 8 10 624677 5 O ring Mix Inlet Regulator and Spigot Extension 5 Pack 6 11 3170644 Front Auger Support 2 12 149003 Auger Bushing 2 13 4157968 Auger Shaft 2 14 624678 O ring Auger Sha...

Page 37: ...es are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written noti...

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