Operators Manual #513686
10
O111-I2F Model Machines
3.7 ASSEMBLING MACHINE
To assemble the machine parts, refer to the following steps:
NOTICE
Petrol-Gel sanitary lubricant or equivalent must be
used when lubrication of machine parts is specified.
NOTICE
The United States Department of Agriculture and
the Food and Drug Administration require that lubri-
cants used on food processing equipment be certi-
fied for this use. Use lubricants only in accordance
with the manufacturer’s instructions.
A.
Install the rear seal o-ring. Lubricate the outside
of the rear seal o-ring with a generous amount
sanitary lubricant.
B.
Lubricate the inside metal surface of the rear seal
(Fig. 3-6) and install it onto the auger shaft. DO
NOT lubricate the outside of the rear auger seal.
C.
Lubricate the hex drive end of the auger with a
small amount of spline lubricant. A small container
of spline lubricant is shipped with the machine.
D.
Screw the springs onto the studs in the plastic
flights. The springs must be screwed into the
flights completely to provide proper compression.
E.
Install the two plastic flights onto the rear of the
auger and insert it part way into the freezing
cylinder.
F.
Install the remaining plastic flights, push the auger
into the freezing cylinder and rotate slowly until
the auger engages the drive shaft.
G.
Apply a thin layer of sanitary lubricant to the inside
and outside of the auger support bushing. Install
the bushing onto the auger support and install the
auger support into the front of the auger. Rotate
the auger support so that one leg of the support
points straight up.
H.
Install the o-rings onto the spigot body and apply
a thin layer of sanitary lubricant to the o-rings.
Install the spigot body through the bottom of the
front door.
I.
Fit the front door o-ring into the groove on the
rear of the front door.
J.
Place the front door assembly on the mounting
studs and the push front door against the machine
carefully.
NOTE
Make sure the pins of the front door do not touch
the legs of the auger support.
K.
Secure the front door to the machine by placing
the knobs on the studs and tightening until finger
tight. Tighten in a crisscross pattern. Do not
overtighten. Proper o-ring seal can be observed
through the transparent front door.
3.8 SANITIZING
Sanitizing must be done after the machine is clean and
just before the machine is filled with mix. Sanitizing the
night before is not effective. However, you should always
clean the machine and parts after using it.
NOTE
The United States Department of Agriculture and
the Food and Drug Administration require that all
cleaning and sanitizing solutions used with food
processing equipment be certified for this use.
When sanitizing the machine, refer to local sanitary regu-
lations for applicable codes and recommended sanitizing
products and procedures. The frequency of sanitizing
must comply with local health regulations. Mix sanitizer
according to manufacturer’s instructions to provide a 100
parts per million strength solution. Mix sanitizer in quanti-
ties of no less than 2 gallons of 90°F to 110°F (32°C to
43°C) water. Allow sanitizer to contact the surfaces to be
sanitized for 5 minutes. Any sanitizer must be used only
in accordance with the manufacturer’s instructions.
Figure 3-6 Lubricate Rear Seal
CAUTION
Risk of Product Damage
Avoid prolonged contact of sanitizer with machine
parts. Sanitizer may cause corrosion of stainless
steel parts if there is prolonged contact
