9
3.3 DISASSEMBLY OF MACHINE PARTS
WARNING
Moving machinery can grab, mangle and dismem-
ber. Place the Main Freezer Power Off/On switch in
the OFF position before disassembling for cleaning
or servicing.
Before using the machine for the fi rst time, complete
machine disassembly, cleaning and sanitizing proce-
dures need to be followed. Routine cleaning intervals
and procedures must comply with the local and state
health codes. Inspection for worn or broken parts should
be made at every disassembly of the machine. All worn
or broken parts should be replaced to ensure safety to
both the operator and the customer and to maintain good
machine performance and a quality product. Check the
wear line on the auger fl ights on a regular basis (Fig.
3-3) and replace as needed. Frequency of cleaning must
comply with the local health regulations.
To disassemble the machine, refer to the following steps:
A. DISASSEMBLY OF FRONT DOOR
1.
Turn the Main Freezer Power Off/On switch to
the OFF position.
2.
Remove the knobs on the front door.
3.
Remove the front door by pulling it off the studs.
4.
Remove the air bleed valve by unscrewing the
knob while holding the valve stem from behind.
Remove the compression spring and push the
air bleed valve through the rear of the front door.
5.
Remove the spigot through the bottom of the front
door.
6.
Remove all o-rings from parts by fi rst wiping off
the lubrication using a clean towel. Then squeeze
the o-ring upward to form a loop (Fig. 3-4). Roll
the o-ring out of the groove.
CAUTION
Do not use any type of sharp object to remove the
o-rings.
B. DISASSEMBLY OF AUGER
1.
Remove the front auger support and bushing.
2.
Remove the auger assembly from the machine.
Pull the auger out of the machine barrel slowly.
As the auger is being pulled out, carefully remove
each of the plastic fl ights with springs.
3.
Keep the rear of the auger tipped up once it is
clear of the freezing cylinder to prevent the rear
seal assembly from dropping.
4.
Wipe spline lubricant off of the hex end of the
auger with a paper towel. Remove the rear seal
assembly (Fig. 3-5).
5.
Unscrew the springs from the auger fl ights.
Figure 3-3 Auger Flight Wear
Wear Line
Figure 3-4 Removing O-Ring
Figure 3-5 Rear Seal Assembly
Remove O-Ring
From Inside Insert
