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8

A. SPIGOT SWITCH

The SPIGOT switch will automatically  actuate the
auger drive and refrigeration systems when the spigot
is opened to dispense product. When the spigot is
closed, the drive motor and compressor will remain
"on" until the product in the barrel reaches the proper
temperature.

B. OFF-ON SWITCH

The OFF-ON switch is a two position toggle switch
used to supply power to the control circuit. When the
switch is in the OFF position, nothing will run. When
the switch is in the ON position the freezer will be in
the idle mode until a switch is activated.

C. PUSH TO FREEZE SWITCH

The PUSH TO FREEZE switch is a "snap" switch used
to start the freezing cycle. During initial freeze down,
the OFF-ON switch is placed in the ON position. Then
the PUSH TO FREEZE switch is pressed until the
drive motor and compressor come "ON".

NOTE

After the gearmotor starts, there is a 3 second de-
lay before the compressor starts.

During the normal operation, the red PUSH TO FREEZE
switch light will illuminate after the freezer has been
idle for the preset cycles. Before drawing product,
press the PUSH TO FREEZE switch if it is illuminated.
Wait until the green light is illuminated before dispens-
ing.

NOTE

If the freezer shuts off and the PUSH TO FREEZE
light flashes, you have an error condition. Turn the
OFF-ON swtich to the OFF position, correct the
problem and turn the freezer back on. (See Trouble-
shooting.)

D. GREEN LIGHT

The green light is used to indicate that the product has
reached the proper temperature and is ready to be
dispensed.

NOTE

If the PUSH TO FREEZE red light is illuminated,
push the PUSH TO FREEZE switch and wait until
the green light illuminates before dispensing.

E. CLEAN SWITCH

The CLEAN switch is a "snap" switch. When the
switch is pushed the refrigeration system will be OFF
and the auger will rotate for cleaning. When the switch
is pushed again, the auger will stop and the CLEAN
light will flash indicating the freezer is in the CLEAN
mode. To exit the CLEAN mode turn the OFF-ON
switch to the OFF position. If the freezer is left in
CLEAN for more than 30 minutes or is pushed three
times in ten seconds, it will go in error. To reset place
the CLEAN-OFF-ON switch in the ON position and
allow the error light to flash a minimum of 10 minutes.
Then turn to off, wait 5 seconds and turn on.

F. DRIVE MOTOR OVERLOAD

The internal DRIVE MOTOR OVERLOAD will trip if the
drive motor is overloaded. It will reset after approxi-
mately 10-12 minutes. If the drive motor continues to
trip, refer to Troubleshooting (Sec. 4).

G. RED MIX LOW LIGHT

The red MIX LOW light is designed to alert the operator
to a low mix condition. The light will illuminate with
approximately one gallon of mix in the hopper. When
the MIX LOW light is illuminated, refill hopper immedi-
ately.

NOTE

Failure to refill hopper immediately may result in
operational problems.

H. HOLD READY SWITCH

The HOLD READY switch is a push button switch.
When pushed in and held for 5 seconds, the hold ready
mode will be activated. The product will remain ready
to serve and the freezer will not go to idle. To return to
normal operation push and hold for 5 seconds.

I.

DISPENSE RATE ADJUSTER

The dispense rate adjuster limits the opening of the
spigot. To adjust product dispense rate, turn the
adjusting knob clockwise for slower flow and counter-
clockwise for faster flow.

3.3 SANITIZING

Sanitizing must be done after the freezer is cleaned and
just before the hopper is filled with mix. 

Sanitizing the

night before is not effective.

 However, you should

always clean the freezer and parts after using it.

WARNING

THE UNITED STATES DEPARTMENT OF AGRI-
CULTURE AND THE FOOD AND DRUG ADMINIS-
TRATION REQUIRE THAT ALL CLEANING AND
SANITIZING SOLUTIONS USED WITH FOOD
PROCESSING EQUIPMENT BE CERTIFIED FOR
THIS USE.

When sanitizing the freezer, refer to local sanitary regula-
tions for applicable codes and recommended sanitizing
products and procedures. The frequency of sanitizing
must comply with local health regulations. Mix sanitizer
according to manufacturer's instructions to provide a 100
parts per million strength solution. Mix sanitizer in quan-
tities of no less than 2 gallons (7.5 liters) of 120°F water.
Allow sanitizer to contact the surfaces to be sanitized for
5 minutes. Any sanitizer must be used only in accordance
with the manufacturer's instructions.

NOTE

Stoelting, Inc. has found that STERA-SHEEN
GREEN LABEL SANITIZER AND CLEANER does
an effective job of properly sanitizing and cleaning a
soft serve freezer. We therefore include a sample
with each new freezer. Other products may be as
effective. For further information refer to cleaning and
sanitizing information Section 3.13.

Summary of Contents for OPTIMA 212

Page 1: ...OPTIMA 212 OWNER S MANUAL Manual No 513589 Jan 2002 Rev 1...

Page 2: ......

Page 3: ...are certified in the Stoelting Technicare program Model No _______________________ Serial No _______________________ Purchase Date ____________________ Start Up Date ____________________ CALL Distrib...

Page 4: ......

Page 5: ...Freeze Down and Operation 9 3 5 MixInformation 10 3 6 Removing Mix From Freezer 10 3 7 Cleaning The Freezer 11 3 8 Disassembly of Freezer Parts 11 3 9 Cleaning The Freezer Parts 12 3 10 Sanitize Free...

Page 6: ...4 7 InstallingTrayandCover 4 8 PowerCordConnection 5 9 Controls 7 10 Mix Inlet Regulator 9 11 CleanControl 9 12 SanitizingHopper 9 13 DrainingSolution 9 14 DispensingProduct 10 15 RemovingMixInletReg...

Page 7: ...ls to provide a uniform product The freezer is designed to operate with almost any type of commercial shake mix available This manual is designed to assist qualified ser vice personnel and operators i...

Page 8: ...scription Optima 212 38 Voltage AC 1 PH 208 230 Total Run Amps 10 5 Drive Motor 3 4 HP Compressor 10 760 BTUH 90 F 0 F Use 20 amp HACR circuit breaker Automatic safeguard circuit built into electronic...

Page 9: ...n a safe working environment Thelabelshavebeendesignedtowithstand washing and cleaning All labels must remain legible for the life of the freezer Labels should be checked periodi cally to be sure they...

Page 10: ...overrun Place a spirit level on top of the freezer at each corner to check for level condition If adjustment is necessary level the freezer by turning the caster in or out and tighten the locknut Fig...

Page 11: ...OF ELECTRICAL SUPPLY BEFORE SERVICING A Remove the left side panel and electrical box cover B Disconnect the wires from the terminal block Disconnect the green ground wire from the grounding stud Fig...

Page 12: ...6...

Page 13: ...e main electrical power has been disconnected G Do not operate under unsafe operating condi tions Never operate the freezer if unusual or exces sive noise or vibration occurs 3 2OPERATINGCONTROLSANDIN...

Page 14: ...a minimum of 10 minutes Then turn to off wait 5 seconds and turn on F DRIVEMOTOROVERLOAD TheinternalDRIVEMOTOROVERLOADwilltripifthe drive motor is overloaded It will reset after approxi mately 10 12 m...

Page 15: ...on 3 8 liters of mix into the hopper Allow the mix to flush out about 8 ounces 0 23 liters of sanitizing solution and liquid mix Close the spigot D Fill hopper with approximately 5 gallons 19 liters o...

Page 16: ...Remove the mix inlet regulator from the hopper by pulling straight up Fig 15 B Place the OFF ON rocker switch in the ON position andpushtheCLEANswitchtorotatetheauger Allow the mix to agitate in freez...

Page 17: ...ger C Allowthewatertoagitateforapproximately5minutes NOTE If freezer is left in CLEAN for more than 30 minutes it will go to error D Openthespigottodrainthewater Remembertoplace a bucket or container...

Page 18: ...ent be certi fied for this use Use lubricants only in accordance with the manufacturer s instructions Figure 20 Cleaning Freezer Barrel E Removetheaugerassemblyfromthefreezer Fig 18 Keep the rear of t...

Page 19: ...t F Install the auger support bushing into the front door G Install the spigot body with O Rings into the front door from bottom Push straight up until the spigot is in place H Install the front door...

Page 20: ...n a deliming solution for an extended period of time more about delimers in Additional Information It is recommended that a maintenance schedule be fol lowed to keep the freezer clean and operating pr...

Page 21: ...ose cleaners do not have the ability to remove milkstone Milkstone will become a problem if not remedied with additional products and procedures THE USE OF CHLORINE TEST STRIPS Test strips are used to...

Page 22: ...proper tension Push belt in with one finger belt should deflect about 3 8 2 Lubricate condenser fan motor with S A E 20 weight oil Three to six drops is required CAUTION DO NOT OVER LUBRICATE RESULTI...

Page 23: ...n o i t a r e g i r f e R 5 e c i v r e s r o f r o t u b i r t s i d l l a C t s u j d a e R 1 e c i v r e s r o f r o t u b i r t s i d l l a C 2 e c i v r e s r o f r o t u b i r t s i d l l a C 3...

Page 24: ...n i r O r o t a l u g e r t e l n i x i M 2 e b u t r i a r o t a l u g e r t e l n i x i M 3 d e k c o l b n w o d k a e r b t c u d o r P 4 r o t a l u g e r t e l n i x i m e c a l p e R 1 g n i r...

Page 25: ...0 2 0 3 0 4 0 5 0 6 0 7 0 R R E R R E R R E R R E R R E R R E R R E NOTE SENSOR IS 10 000 OHMS AT 77 To Clear Error Modes Clean Error 04 Allow freezer to remain on light blinking with the power switc...

Page 26: ...7 t r a u Q 8 Y T I C A P A C G N I Z E E R F F 0 8 0 7 r u o h r e p s n o l l a G 0 2 6 1 C 7 6 2 1 1 2 r u o h r e p r e t i L 1 9 3 7 s n o i t i d n o c g n i t a r e p o r e p o r P S G N I T T...

Page 27: ...NG PN QTY DESCRIPTION 1 336530 SV 1 Front Door Shake 2 625314 1 Ring O 6 OD x 1 4 CS 3 1 Door Pin 4 3177738 1 Spigot Body 5 624614 2 Ring O 3 4 IDX 1 0 ODX 1 8 CS 6 508135 001 Lubricant Petro Gel 4 Oz...

Page 28: ...TION 1 4177749 1 Auger Shaft 2 666786 1 Seal Rear with Insert 3 624678 1 Ring O 1 1 2 x 1 1 8 x 3 16 CS 4 149002 1 Bearing Front Auger Celcon 5 508048 001 Lubricant Fel Pro 51171 6 508135 001 Lubrican...

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Page 30: ...24...

Page 31: ...25...

Page 32: ...26 DS SV ASSY...

Page 33: ...27 A C...

Page 34: ...28...

Page 35: ...pper Evaporator Assembly 3 231105 1 Capillary Tube 072 x 026 20 4 762443 1 Valve Expansion 1 Ton 5 458003 1 Indicator Sight Glass 1 4 6 342004 1 Drier 7 284083 1 Condenser 8 282032 1 1 PH Compressor 9...

Page 36: ...30...

Page 37: ...31...

Page 38: ...32 SV DS ASSY...

Page 39: ...33...

Page 40: ...34...

Page 41: ...Valve Expansion 1 Ton 5 458003 1 Indicator Sight Glass 1 4 6 342004 1 Drier 7 284068 1 Condenser 8 282032 1 1 PH Compressor 9 342020 1 Drier 10 282033 1 3 PH Compressor 11 2171962 1 Sensor Assembly 12...

Page 42: ...36...

Page 43: ...es are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written noti...

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