Stone RP522, Operator'S Manual

Page 1: ...OPERATOR MANUAL MODELS RP522 RP652 REVERSIBLE PLATE A 100 employee owned American manufacturer REVISION B 5 01 P N 56400 ...

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Page 3: ...nce Instructions 19 3 8 Transporting The Machine 19 3 9 Before Starting Operations 19 3 10 Starting The Machine 20 3 11 Starting In Enclosed Spaces Tunnels Mines or Deep Ditches 20 3 12 Machine Control 20 3 13 Parking The Machine 20 3 14 Filling Gasoline 20 3 15 Operating Control At The Tow Bar 21 3 16 Adjusting The Tow Bar 21 3 17 To Start The Engine 22 3 18 Operation 22 3 19 To Stop The Engine 2...

Page 4: ... 28 4 10 Checking Rubber Buffer 28 4 11 Checking The V Belt 28 29 4 12 Exciter Oil Level Oil Change 29 4 13 Filling and Bleeding The Circuit 29 30 4 14 Maintenance Schedule 31 4 15 Lubrication Schedule 32 4 16 Alternative Lube Oil Table 32 4 17 Torque Information and Charts 33 34 CALIFORNIA PROPOSITION 65 WARNING 35ij9 ...

Page 5: ...n used in an improper manner or for other than the intended purpose Operating errors improper maintenance and the use of incorrect operating materials are not covered by the warranty The above information does not extend the warranty and liability conditions of business of Stone Construction Equipment Inc Stone Construction Equipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 71...

Page 6: ...tional warranties binding on Manufacturer Therefore additional statements whether oral or written do not constitute warranty and should not be relied upon The Manufacturer s sole responsibility for any breach of the foregoing provision of this contract with respect to any product or part not conforming to the Warranty or the description herein contained is at its option a to repair replace or refu...

Page 7: ...1 TECHNICAL DATA ...

Page 8: ... 8 1 TECHNICAL DATA H 2 H 1 H L 2 L 1 L 1 1 MACHINE SPECIFICATIONS ...

Page 9: ...00 mm 10 0 in 254 mm 24 01 in 610 mm 40 16 in 1020 mm 46 46 in 1180 mm 15 75 in 400 mm 15 75 in 400 mm 220 5 lbs 100 kg 220 5 lbs 100 kg Honda GX 120 1 cyl 4 stroke gasoline 4 0 HP 2 9 kW 3600 Air 237 g h 0 9 l h 20º 35 via centrifugal clutch and v belt hydraulic 0 82 ft min 0 25 m min 0 82 ft min 0 25 m min 4947 lbs 22 kN 5880 vpm 98 Hz 047 in 1 2 mm 6456 sq ft hr 600 m2 hr 6456 sq ft hr 600 m2 h...

Page 10: ...g at the place of use NOISE DATA The noise emission specified in appendix 1 subclause 1 7 4 f of the EC machine directive for These noise levels were measured according to ISO 3744 for the sound power level LWA and ISO 6081 for the sound pressure level LPA at the operator workplace Since the permissible noise rating level of 89 dB A can be exceeded with this machine the operator must wear suitable...

Page 11: ...2 HEALTH SAFETY ...

Page 12: ... correctly they will provide an effective and safe means of compaction and meet the appropriate performance standards It is essential that the driver operator of the machine is adequately trained in its safe operation be authorized to drive it and have sufficient knowledge of the machine to ensure that it is in full working order before being put to use ...

Page 13: ...e of the information provided to prevent personal injury or injury to others FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages and decals in this manual and on your machine safety signs Keep decals in good condition Replace missing or damaged decals Be sure new equipment components and repair parts include the current safety signs Replacement safety signs and decals are available throu...

Page 14: ...only when contained in approved safety container Do not smoke when refueling or during any other fuel handling operation Do not refuel while the engine is running or while it is still hot If fuel is spilled during refueling wipe it off from the engine immediately and discard the rag in a safe place Do not operate the equipment if fuel or oil leaks exist repair immediately Never operate this equipm...

Page 15: ...ove any buildup of grease oil or debris Disconnect battery ground cable before making adjustments on electrical systems or welding on machine PREPARE FOR EMERGENCIES Be prepared if a fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone WEAR PROTECTIVE CLOTHING Wear close fitting clothing a...

Page 16: ... fluid filters and batteries Use leakproof containers when draining fluids Do not use food or beverage containers that may mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center PREVENT BYPASS STARTING Avoid possible injury or death fro...

Page 17: ...3 OPERATION ...

Page 18: ... are reversible vibrating plates operating on the basis of the twin shaft vibration system principle The engine drives the exciter on the baseplate via a centrifugal clutch and a V belt The exciter produces the vibration required for compaction as a result of the built in imbalance The machine is guided at the tow bar grip It is operated with the operating controls on the tow bar TAKE GREAT CARE O...

Page 19: ... and or orders and prohibitions directed towards preventing damage Refers to orders and prohibitions designed to prevent injury or extensive damage 3 8 TRANSPORTING THE MACHINE Only load and transport the machine as specified in the operating instructions Only use suitable means of transport and lifting gear with sufficient bearing capacity Attach suitable slinging means to the points of attachmen...

Page 20: ...functioning prior to operation When reversing particularly on the edges and banks of ditches as well as in front of obstacles the machine operator can fall or be crushed Always keep a safe distance away from the edges and banks of ditches and refrain from any actions that could cause the machine to topple over Always control the machine so that hand injuries through hard objects are avoided Always...

Page 21: ...ll block in reverse travel In this case Release lever in forward travel position up to maximum forward travel position Blocking is cleared within a few seconds and perfect shifting is possible The control lever can be operated only with the engine running The lever blocks if operated when the machine is stationary Blocking is immediately cleared when the engine is restarted 3 16 ADJUSTING THE TOW ...

Page 22: ...ne Guide starter cable back by hand to the rest position Do not operate choke lever if engine is warm or at high outside temperature 3 18 OPERATION Allow the engine to warm up for one to two minutes when idling Adjust the engine speed control lever to full load position Attention The engine speed should always be well below or well above the engaging speed of the centrifugal clutch since otherwise...

Page 23: ... AGAINST TIPPING OVER ENSURE THAT PERSONS ARE NOT PUT AT RISK ALWAYS USE THE FASTENING POINTS PROVIDED WHEN LOADING LASHING OR LIFTING THE MACHINE NEVER STAND OR WALK UNDER SUSPENDED LOADS THIS IS EXTREMELY DANGEROUS After being loaded the machine should be 1 Lashed in place 1 2 Lock the tow bar 3 Use the center of gravity suspension point 2 in order to lift the machine WARNING 1 ...

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Page 25: ...4 MAINTENANCE ...

Page 26: ...n an environmentally friendly manner Do not start the engine with hydraulic oil drained After completing all work with the system still pressureless inspect all connections and bolted connections for leaks Inspect all hoses and bolted connections for leaks and externally visible damage at regular intervals Rectify any damage immediately Replace externally damaged hydraulic hose lines at regular in...

Page 27: ...ily is included in this operating manual Please refer to the Engine Operating Manual and to the maintenance instructions and intervals listed therein 4 5 FILLING UP WITH FUEL FILL FUEL TANK ONLY WHEN ENGINE IS SWITCHED OFF NO NAKED FLAMES NO SMOKING NEVER FILL FUEL TANK IN ENCLOSED AREAS 1 Clean the area around the fuel filling socket 2 Open the cap and check the fuel level visually 3 If necessary...

Page 28: ...OID EYE INJURIES 1 Soak the filter element 3 with clean motor oil squeeze out excess oil 2 Replace the filter element 2 3 3 Fit the cover 1 and fasten 4 8 CLEANING THE MACHINE Clean the machine thoroughly daily Attention After cleaning check all cables hoses pipes and screwed fittings for leaks loose connections chafe marks and other damage Any faults that are detected should be rectified immediat...

Page 29: ...eck change exciter oil when it is warm TAKE CARE WHEN DRAINING HOT OIL DANGER OF SCALDING 1 Unscrew oil filling plug 1 and oil drain plug 2 2 Drain old oil 3 Replace oil drain plug 2 4 Fill new oil via oil filler hole 1 See lubrication chart for oil quantity and quality 5 Replace oil filling plug 1 Attention Collect oil that flows out and dispose of oil without harm to the environment In order to ...

Page 30: ...ck oil level start the engine and bring up to operating speed 2 Move throttle lever several times backward and forwards between F and R 3 The correct oil level should be somewhere in the area shown see illustration At this point the throttle lever must be in the F position 4 If the level is too low top off with hydraulic fluid If too high drain off excess fluid 5 With the machine running and the t...

Page 31: ...X Check engine oil level X Change engine oil X X Check air filter X Change air filter X 17210 ZE2 822 X Check exciter oil level X Change exciter oil or annually X Check hydraulic oil level X Check V belt X Retighten screwed connections X Check rubber buffers X Check adjust the valve clearance X Observe the engine manual ...

Page 32: ... TABLE Engine Oil API SG CE SAE 10W40 Gear oil in acc with JDM J 20 A Spec Hydro Oil ISO VG 32 ATF Oil DEUTZ OIL HD C 10W40 TLL 10W40 GO SP Spec Hydro Oil W32 H EP 32 BA Dexron III D ARAL Multi Turboral Fluid HGS Dexron III D BP Vanellus Multigr Vanellus FE Hydromatic TF SD Energol EHPM 32 Dexron III D ESSO XD 3 LDX CDX Torque Fluid 56 Univis N 32 Dexron III D FINA Kappa FE Kappa Turbo DI Transflu...

Page 33: ...4 3 8 16 375 23 31 3 8 16 375 33 45 7 16 14 4375 37 50 7 16 14 4375 52 70 1 2 13 500 57 77 1 2 13 500 80 108 9 16 12 5625 82 111 9 16 12 5625 115 156 5 8 11 625 112 152 5 8 11 625 159 215 3 4 10 750 200 271 3 4 10 750 282 382 7 8 9 875 322 436 5 7 8 9 875 454 615 1 8 1 000 483 655 1 8 1 000 682 925 SAE GRADE 5 Fine Thread Zinc Plated SAE GRADE 8 Fine Thread Zinc Plated SIZE TORQUE SIZE TORQUE ft l...

Page 34: ...NC PLATED Coarse Thread Fine Thread SIZE Nm ft lbs Nm ft lbs M6 14 10 14 10 M8 34 25 35 26 M10 67 49 68 50 M12 117 86 125 92 M14 185 136 192 142 M16 285 210 295 218 M20 550 406 600 443 M24 950 701 1000 738 Property Class 12 9 ZINC PLATED Coarse Thread Fine Thread SIZE Nm ft lbs Nm ft lbs M6 16 5 12 16 5 12 M8 40 30 42 31 M10 81 60 82 60 M12 140 103 150 111 M14 220 162 235 173 M16 340 251 350 258 M...

Page 35: ...LIFORNIA PROPOSITION 65 WARNING Operation of this equipment and or engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm ...

Page 36: ...tone Construction Equipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 716 229 2363 e mail sceny mcimail com www stone equip com A 100 employee owned American manufacturer 1999 Stone Construction Equipment Inc Printed in U S A GP1M ...