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25
6” TOOL SERVICE AND VISCOUS FLUID INFORMATION
TOOL SERVICE
Product training and proper tools are required to service this tool. If you are uncomfortable performing the
service, bring the nozzle to your authorized dealer. Please go to the link below for more information and
service videos for the 6 inch Badger.
https://www.stoneagetools.com/6inch-badger
The use of a bench vice and an arbor press is highly helpful. Take care throughout the entire procedure
to keep the internals clean and free from grit, lint, and contamination. Failure to do so could result in
premature tool failure after service.
VISCOUS FLUID FLUSH INSTRUCTIONS
1. Remove the Port Plugs (BJ 026) in the Nut
(BA 302) and Head (BA 340-RXX).
2. Fill the Syringe (BC 410) with viscous
fluid by removing the end near the handle,
pulling out the plunger, and pouring the
Viscous Fluid (BJ 048-F) in to fill the
Syringe Body. With plunger re-installed,
purge air out of Syringe hose.
3. Thread the syringe end into the port in the
Head, and squeeze fresh Viscous Fluid in
until clean Viscous Fluid comes out the
port in the Nut. Hold the tool so the port in
the Nut is the highest point. If air bubbles
come out of the port on the nut, keep
flushing new fluid until air bubbles stop.
4. Install Port Plug into Nut first. Remove
the Syringe and install the Port Plug in the
Head.
BJ 026
Port Plug
(In Head)
BJ 026
Port Plug
(In Nut)
BA 302
Nut (1)
BA 340-RXX
Head (1)
BC 410
Syringe
Viscous Fluid Flush
REMOVE
TO FILL
LIST OF TOOLS:
• Bench Vise (recommended)
• Arbor Press (recommended)
• 18” Adjustable Wrench (such as Crescent
®
C718 Automatic Adjustable Pipe Wrench)
• 1¼” Open End Wrench
• Medium size flat-head screw driver
• Pick
• Bearing Splitter
• 3/8 Drive Ratchet with 3” Extension
• BA 612-P8/M9 Tool Kit for 6” Badger Includes;
BA 100 Retaining Ring Pliers
BA 105 Seal Press Tool
LIST OF MATERIALS:
• Clean lint free rags or shop towels
• Blue Loctite
®
242
• Anti-Seize - Swagelok
®
Blue Goop
®
StoneAge PN (GP 043 Blue Goop)
• Grease - Chevron Multifak
®
EP1
StoneAge PN (GP 049)
• Isopropyl Alcohol or Denatured Alcohol
Blue Goop
®
is a registered trademark of Swagelok
®
Company
Multifak
®
is a registered trademark of Chevron
®
Corporation.
