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34

Warranties set forth herein extend only to End-Users, meaning 

customers acquiring, or that have previously acquired, a 
product manufactured by StoneAge (“Product”) for their own 
use and not for resale, either directly from StoneAge Inc. 
(“StoneAge”) or from a StoneAge Authorized Dealer or Reseller 
(“Dealer”).  No warranty of any kind or nature is made by 

StoneAge beyond those expressly stated herein.  

1. 

LIMITED WARRANTY PERIOD.

  Subject to the limitations 

and conditions hereinafter set forth, StoneAge warrants its 

Product to be free from defects in workmanship and material 
for a period of one (1) year from the date of purchase by the 
End-User, provided that the end of the limited warranty period 
shall not be later than eighteen (18) months from the date of 
shipment of the Product to the Dealer or the End-User by 
StoneAge (“Limited Warranty Period”).  All replacement parts 
which are furnished under this Limited Warranty and properly 
installed shall be warranted to the same extent as the original 
Product under this Limited Warranty if, and only if, the original 
parts were found to be defective within the original Limited 
Warranty Period covering the original Product.  Replacement 
parts are warranted for the remainder of the original Limited 
Warranty Period.  This Limited Warranty does not cover any 

component part of any Product not manufactured by StoneAge.  
Any such component part is subject exclusively to the 
component manufacturer’s warranty terms and conditions.

2. 

LIMITED WARRANTY COVERAGE. 

 StoneAge’s sole 

obligation under this Limited Warranty shall be, at StoneAge’s 
option and upon StoneAge’s inspection, to repair, replace or 

issue a credit for any Product which is determined by StoneAge 
to be defective in material or workmanship.  StoneAge 
reserves the right to examine the alleged defective Product 
to determine whether this Limited Warranty is applicable, and 
final determination of limited warranty coverage lies solely 
with StoneAge.   No statement or recommendation made by 

a StoneAge representative, Dealer or agent to End-User shall 
constitute a warranty by StoneAge or a waiver or modification 

to any of the provisions hereof or create any liability for 
StoneAge.    

3. 

WARRANTY SERVICE PROVIDERS.

  Service and repair of 

the Product is to be performed only by StoneAge authorized 
service representatives, including Dealers who are authorized 
repair centers, with StoneAge approved parts.  Information 

about StoneAge authorized service representatives can be 
obtained through the StoneAge website at www.stoneagetools.
com/service.  Unauthorized service, repair or modification of 

the Product or use of parts not approved by StoneAge will void 
this Limited Warranty.  StoneAge reserves the right to change 

or improve the material and design of the Product at any time 
without notice to End-User, and StoneAge is not obligated to 
make the same improvements during warranty service to any 

Product previously manufactured.

4. 

WARRANTY EXCLUSIONS.

  This Limited Warranty does 

not cover, and StoneAge shall not be responsible for the 
following, or damage caused by the following:  (1) any Product 
that has been altered or modified in any way not approved by 
StoneAge in advance in writing; (2) any Product that has been 
operated under more severe conditions or beyond the rated 
capacity specified for that Product; (3) depreciation or damage 
caused by normal wear and tear, failure to follow operation or 
installation instructions, misuse, negligence or lack of proper 
protection during storage; (4) exposure to fire, moisture, water 
intrusion, electrical stress, insects, explosions, extraordinary 
weather and/or environmental conditions including, but not 
limited to lightning, natural disasters, storms, windstorms, hail, 
earthquakes, acts of God or any other force majeure event; 
(5) damage to any Product caused by any attempt to repair, 
replace, or service the Product by persons other than StoneAge 
authorized service representatives; (6) costs of normal 
maintenance parts and services; (7) damage sustained during 
unloading, shipment or transit of the Product; or (8) failure to 
perform the recommended periodic maintenance procedures 
listed in the Operator’s Manual accompanying the Product.   

5. 

REQUIRED WARRANTY PROCEDURES.

  To be eligible for 

warranty service, the End-User must:  (1) report the Product 
defect to the entity where the Product was purchased (i.e. 
StoneAge or the Dealer) within the Limited Warranty Period 
specified in this Limited Warranty; (2) submit the original 
invoice to establish ownership and date of purchase; and 
(3) make the Product available to a StoneAge authorized 
service representative for inspection to determine eligibility for 
coverage under this Limited Warranty.  This Limited Warranty 
shall not extend to any person or entity who fails to provide 
proof of original purchase from StoneAge or a Dealer.  No 
Product may be returned for credit or adjustment without prior 
written permission from StoneAge.   

6. DISCLAIMER OF IMPLIED WARRANTIES AND OTHER 
REMEDIES.  EXCEPT AS EXPRESSLY STATED HEREIN 
(AND TO THE FULLEST EXTENT ALLOWED UNDER 

APPLICABLE LAW), STONEAGE HEREBY DISCLAIMS 
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, 

INCLUDING WITHOUT LIMITATION ALL IMPLIED 
WARRANTIES OF MERCHANTABILITY OR FITNESS 
FOR A PARTICULAR PURPOSE, AND ANY AND ALL 
WARRANTIES, REPRESENTATIONS OR PROMISES AS 

TO THE QUALITY, PERFORMANCE OR FREEDOM FROM 

DEFECT OF THE PRODUCT COVERED BY THIS LIMITED 
WARRANTY.  STONEAGE FURTHER DISCLAIMS ALL IMPLIED 
INDEMNITIES.

WARRANTY:

 

TERMS AND CONDITIONS AND WARRANTY INFORMATION

Summary of Contents for BADGER BA-H6

Page 1: ...BADGER FAMILY SELF ROTARY SWIVELS USER MANUAL EXCLUDES BA H6 4 40K MODEL 2 INCH 4 INCH 6 INCH PL 663 REV P 06 2020...

Page 2: ...INING RISK ASSESSMENT PPE 4 PRE RUN SAFETY CHECK 5 2 BADGER 6 MODEL AND HEAD INFORMATION 6 BACKOUT PREVENTION 7 OPERATION AND TROUBLESHOOTING 8 HEAD REPLACEMENT INFORMATION 9 ASSEMBLY AND PARTS 11 4 B...

Page 3: ...bends and comes with head locking technology for increased safety Head options allow the tool to be optimized for a variety of pump pressures and flows unplug polish or run longer lines based on jetti...

Page 4: ...s and incorporated safety features in the design StoneAge WILL NOT accept responsibility for the results of misuse IT IS THE RESPONSIBILITY OF THE INSTALLER OPERATOR to conduct a job specific risk ass...

Page 5: ...aning Always de energize the system before servicing or replacing any parts Failure to do so can result in severe injury and or death PRE RUN SAFETY CHECK Refer to WJTA IMCA s Recommended Practices Fo...

Page 6: ...the hose requirements An OPTIONAL BA 530 Fairing Assembly is available for all 2 Badger models when using hose sizes up to 6mm The fairing is designed to be attached to the back of the 2 Badger to he...

Page 7: ...BADGER BACKOUT PREVENTION WARNING Because of the short length of the Badger the tool can turn around in large lines and come back at the operator at a high rate of speed If cleaning larger lines a ri...

Page 8: ...e first time to make sure no nozzles are plugged and the jet thrust is correct The Badger should begin to slowly rotate 8 Once operating pressure is reached feed the tool into the line to begin the cl...

Page 9: ...end wrench to remove the Head from the Shaft BA 612 LK TOOL KIT INCLUDES BA 182 Head Removal Tool BA 185 Red Loctite 262 WV 010 Retaining Rings 2 WV 181 Spanner Wrench Loctite is a registered tradema...

Page 10: ...he tapered external surface of the shaft 3 Slip the Removal Tool between the Head and the Body and clamp it into a vise 4 Insert the WV 181 Spanner Wrench into the Shaft 5 Using a 7 8 socket wrench to...

Page 11: ...D C Head NEVER REMOVE SET SCREW FROM HEAD BA 501 LK Shaft BA 503 Body WV 008 O Ring WV 010 Retaining Ring BA 002 P4 15k or BA 002 BSPP4 15K or BA 502 MP6R 22K or BA 502 MP9L 22K or BA 502 MP9R 22K Inl...

Page 12: ...SET OPTIONS Engraved on each head is R12 R18 or R22 this number is the offset of the head that makes it rotate The approximate flow range for each head offset is given in the table pump operating pres...

Page 13: ...being cleaned see below Make sure there is an operator controlled dump in the system operated by the person closest to the cleaning job Follow all operating instructions in this manual DANGER If the 4...

Page 14: ...as well TROUBLE SHOOTING HIGH PRESSURE WATER SEAL LEAK The high pressure seal may leak initially at lower pressures but should pop closed as pressure is increased A continuous leak at operating press...

Page 15: ...lean lint free rags or shop towels Anti Seize Swagelok Blue Goop StoneAge PN GP 043 Blue Goop Grease Chevron Multifak EP1 StoneAge PN GP 049 Isopropyl Alcohol or Denatured Alcohol Blue Goop is a regis...

Page 16: ...nch Shaft Bearing Assembly RJ 011 C Carbide Seat RJ 012 TO H P Seal 5 Use a small screw driver or pick to remove the Retaining Ring from the shaft 6 Pull the Discs and O Rings off of the Shaft DISASSE...

Page 17: ...bearing 9 Remove both Port Plugs from the Head 10 Use a flat head screwdriver to remove the Shaft Seal and inspect for damage Figure 6 For Steps 9 10 8 Use a small pick to remove the O Ring and the S...

Page 18: ...ver the Shaft 4 Place an O Ring on top of this Disc 5 Place an Outer Disc on after the O Ring The external flats of the Outer Discs should be aligned with the flats inside the head 6 Repeat these step...

Page 19: ...nto the center of the Nut with the lip spring side up 11 Install the O Ring in the groove in the bottom of the Nut BAE 002 Nut BAE 030 Wear Ring Shaft Bearing Assembly BJ 026 Port Plug 12 Install the...

Page 20: ...026 Port Plug 1 BJ 048 F Visc Fluid Fast 6oz 1 BJ 062 S Antiseize 2g 1 BRLM 109 Bearing Single Sided 1 PL 663 BADGER Family Manual 1 RJ 011 C Carbide Seat 1 RJ 012 TO H P Seal and O Ring 1 BA 006 Seal...

Page 21: ...x Nozzle 2 x Plug 2 x Nozzle 1 x Plug 2 x Plug 2 x Nozzle Nozzles are Part Number APF4 XXX Plugs are Part Number GP 025 P4SS Once you have confirmed the required jetting configuration use the StoneAg...

Page 22: ...n around in large diameter line VERY DANGEROUS PROPER USE Badger with rigid stinger to prevent turnaround still able to pass through elbows Rigid Stinger 1 1 2 times line ID WARNING Because of the sho...

Page 23: ...e blown into the tool as well TROUBLESHOOTING HIGH PRESSURE WATER SEALS LEAK The high pressure seal may leak initially at lower pressures but should pop closed as pressure is increased A continuous le...

Page 24: ...03 Shaft Adjust Sleeve BA 301 P8 Shaft ADJUSTING SLEEVE DETAIL 1 Open End Wrench for Shaft Sleeve Adjustable Wrench to hold Shaft in place ADJUSTING THE SPEED CONTROL To adjust the speed hold the wren...

Page 25: ...ringe end into the port in the Head and squeeze fresh Viscous Fluid in until clean Viscous Fluid comes out the port in the Nut Hold the tool so the port in the Nut is the highest point If air bubbles...

Page 26: ...sc 5 BA 316 Outer Disc 4 SM 116 O Ring 3 BJ 008 O Ring 3 Figure 3 For Step 4 5 3 Remove the Seat H P Seal and Wave Spring from the bore of the Shaft Figure 1 For Steps 1 2 BA 330 Wear Ring BA 302 Nut...

Page 27: ...Sleeve in order to replace the 2 O Rings Normally it is not necessary to disassemble the Shaft from the Adjust Sleeve Figure 6 For Steps 11 13 9 Remove the Shaft Seal and inspect for damage 10 Remove...

Page 28: ...an O Ring around the outer edge of this Disc 7 Repeat steps 3 through 6 until there are four Outer Discs and five Inner Discs on Shaft Note that there is no outer O Ring on the Inner Discs at each end...

Page 29: ...BJ 026 Port Plug BJ 026 Port Plug 13 Install Shaft Seal into the bore in the Head and the O Ring over threads and into groove of Head 14 Check that the Pins are installed in the Head 12 Install Shaft...

Page 30: ...P9 SERVICE KIT FAST BA 610 P8 MP9 OVERHAUL KIT FAST BA 602 P8 MP9 H P SEAL KIT 1 BA 313 Wave Spring 1 BC 410 Syringe Assembly 1 BJ 011 C Carbide Seat 1 BJ 012 TRO H P Seal and O Ring 1 BJ 026 Port Plu...

Page 31: ...866 795 1586 WWW STONEAGETOOLS COM 31 NOTES PAGE LEFT INTENTIONALLY BLANK...

Page 32: ...NS AS TO THE PERFORMANCE OF ANY PRODUCT EXCEPT AS SET FORTH IN THE STONEAGE LIMITED WARRANTY PROVIDED WITH THE PRODUCT 4 Delivery Seller is not obligated to make delivery by a specified date but will...

Page 33: ...n with such a dispute it shall only be commenced in such courts Seller and Buyer agree to the exclusive jurisdiction of such courts and neither will raise any objection to the jurisdiction and venue o...

Page 34: ...ed by StoneAge will void this Limited Warranty StoneAge reserves the right to change or improve the material and design of the Product at any time without notice to End User and StoneAge is not obliga...

Page 35: ...AMAGES INCLUDING WITHOUT LIMITATION LOSS OF PROFITS LOSS OF GOODWILL DIMINUTION OF VALUE WORK STOPPAGE INTERRUPTION OF BUSINESS RENTAL OF SUBSTITUTE PRODUCT OR OTHER COMMERCIAL LOSS EVEN TO THE EXTENT...

Page 36: ...1 866 795 1586 www STONEAGETOOLS com 2020 StoneAge Inc All Rights Reserved...

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