StoneAge TORUS TR-130, User Manual

Page 1: ...TORUS 3D TANK AND VESSEL CLEANING TOOLS USER MANUAL PL 556 REV A 10 2018 TR 130 TR 200...

Page 2: ...ELBOW ASSEMBLY 13 MAINTENANCE TR130 200 BRAKE ASSEMBLY 14 MAINTENANCE TR130 226 GEAR ASSEMBLY 14 MAINTENANCE TR 130 HIGH PRESSURE SEAL REPLACEMENT 15 GENERAL FASTENER INSTALLATION 16 TORUS TR 200 18 D...

Page 3: ...ools com StoneAge Europe Unit 2 Britannia Business Centre Britannia Way Malvern WR14 1GZ United Kingdom Phone 44 0 1684 892065 KEY FEATURES Interchangeable couplings and manifolds One tool can be adap...

Page 4: ...ose proximity must wear personal protective equipment including approved protection for body hands feet face ears eyes and air passages Please refer to the WJTA Recommended Practices Section 6 Water p...

Page 5: ...the tool warms up to operating temperature The complete Torus cleaning cycle varies from about 4 to 30 minutes of operating time depending on rotation speed which is determined by pressure flow rate n...

Page 6: ...ect will give the appropriate flow rate and manifold type MANIFOLD AND NOZZLE SELECTION CHART Pressure Flow Manifold Size OCV Carbide Nozzle Size Nozzle Size 036 039 043 047 055 062 067 073 078 089 09...

Page 7: ...50 to the left Marks are engraved on the outside of the body to indicate slow and fast settings Changing the speed from slow to fast will increase speed by approximately three times i e slow 10 rpm fa...

Page 8: ...sure that the end plate of the cage is installed as shown over the Pulling Ring Housing with about a 1 8 gap just behind the pulling bail otherwise the Torus will not rotate correctly during operation...

Page 9: ...e of internal components Magnetic Brake When necessary The magnetic brake requires no lubrication or maintenance If a problem is suspected with the magnetic brake assembly it should be sent to a certi...

Page 10: ...0 610 OVERHAUL KIT GP 043 BLUE GOOP 2 OZ 1 BJ 007 Bearing Angle Contact BECBY 2 GP 180 Loctite 242 Blue 5ml Bottle 1 BR 196 Retaining Ring HD External 1 188 1 HC 012 TO H P Seal Assembly 2 CJ 009 Bear...

Page 11: ...pply Blue Goop to threads Torque to 144 in lbs 12 ft lbs 4 TR130 115 SEALING SCREWS SHCS 312 18 X 1 50 SS Apply Blue Goop to threads Torque to 144 in lbs 12 ft lbs TECH TIP When inserting the Brake As...

Page 12: ...ssure Manifold Seal SA 059 O Ring BJ 007 Bearing CJ 009 Bearing TR130 172 Cross Shaft TR130 173 Outlet Cap TR 126 Bevel Gear 27T FS 004 0 SS Straight Zerk TR130 114 Retaining Ring SS Wide Outer Race 4...

Page 13: ...ow TR130 140 Gear Modified 2 TR 142 Pinion Shaft Key 2 GP 025 P4 P4 PLUG TR130 139 BHCS 25 20 x 38 SS Open Side of Seal Towards Elbow 4 GS 325 20 SCREWS SHCS 25 20 X 5 00 SS Apply Blue Loctite 242 to...

Page 14: ...ue Loctite 242 to threads Torque to 84 in lbs 7 ft lbs TR201 1 Planetary Gearbox TR130 213 Gearbox Cap TR130 205 Brake Shaft TR130 203 Brake Cover TR130 206 Shaft Speed Control TR 207 Disc CU TR130 21...

Page 15: ...ay leak at tap pressure but should seal at pressures above 1000 psi TO ACCESS THE SHAFT SEAL IN THE TR130 120 INLET ASSEMBLY 1 Remove the 4 Sealing Socket Head Cap Screws holding the Inlet Assembly TR...

Page 16: ...LING SCREWS SHCS 312 18 X 1 50 SS Apply Blue Goop to threads Torque to 144 in lbs 12 ft lbs 4 TR130 175 SEALING SCREWS SHCS 312 18 X 1 00 SS Apply Blue Goop to threads Torque to 144 in lbs 12 ft lbs 4...

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Page 18: ...nding on rotation speed which is determined by pressure flow rate nozzle diameter manifold choice and brake setting A uniform jet pattern is achieved after 440 revolutions of the manifold shaft 136 re...

Page 19: ...zle size The box where these two intersect will give the appropriate flow rate and manifold type MANIFOLD AND NOZZLE SELECTION CHART Pressure Flow Manifold Size OCV Carbide Nozzle Size Nozzle Size 085...

Page 20: ...stment shaft approximately 50 to the left Marks are engraved on the outside of the body to indicate slow and fast settings Changing the speed from slow to fast will increase speed by approximately thr...

Page 21: ...internal components Magnetic Brake When necessary The magnetic brake requires no lubrication or maintenance If a problem is suspected with the magnetic brake assembly it should be sent to a certified...

Page 22: ...TR200 600 SERVICE KIT TR200 610 OVERHAUL KIT BJ 072 O Ring 2 BJ 008 O Ring 1 GP 043 BLUE GOOP 2 OZ 1 BJ 072 O Ring 2 PL 556 Torus Family User Manual 1 CY 015 Seal 2 SM 011 Carbide Seat 2 GP 043 Blue...

Page 23: ...42 to threads Torque to 144 in lbs 12 ft lbs TR200 120 INLET ASSEMBLY TR200 190 INLET LIFT ASSEMBLY TR200 105 O Ring TR200 105 O Ring TR200 130 ELBOW ASSEMBLY TR200 200 BRAKE ASSEMBLY TR130 170 CROSS...

Page 24: ...t Zerk TR200 113 Serial Plate Install with chamfered side facing seal TR200 118 Retaining Ring SS Wide Outer Race TR200 175 O Ring Spring Side Out SG 007 Seal SM 011 Seat SM 012 O HP Seal and O Ring T...

Page 25: ...w TR200 140 Gear Modified BRUD 041 Pinion Shaft Key Open Side of Seal Towards Elbow 2 TR200 038 Retaining Ring SS PTL 078 Retaining Ring SS 2 CY 015 Seal 2 TR200 136 Needle Bearing 4 TR 117 SEALING SC...

Page 26: ...Cover TR200 206 Shaft Speed Control 3 TR200 226 Spring Plunger TR 207 Disc CU TR200 210 Magnet Plate Assembly TR200 210 Magnet Plate Assembly TR200 152 Pulling Ring Cap GP 025 P4 P4 Plug TR200 225 GEA...

Page 27: ...e Inlet Assembly may then be slid out of the Elbow Assembly to gain access to the Seal The Seal is located in the end of the Inlet Shaft No more disassembly is required TO ACCESS THE CROSS SHAFT SEAL...

Page 28: ...ft lbs 4 GS 325 03 SCREWS SHCS 25 20 X 75 SS Apply Blue Loctite 242 to threads Torque to 84 in lbs 7 ft lbs 4 TR 117 SEALING SCREWS SHCS 37 16 X 1 25 SS Apply Blue Goop to threads Torque to 252 in lbs...

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Page 32: ...ded by Buyer in accordance with applicable law Buyer shall pay all charges for transportation and delivery and all excise order occupation use or similar taxes duties levies charges or surcharges appl...

Page 33: ...d County of Denver Colorado shall have sole and exclusive jurisdiction over any litigation concerning any dispute arising under these Terms and Conditions not otherwise resolved pursuant to Section 9...

Page 34: ...s including Dealers who are authorized repair centers with StoneAge approved parts Information about StoneAge authorized service representatives can be obtained through the StoneAge website at www sto...

Page 35: ...nify and hold StoneAge harmless from any and all liability or obligation incurred by or against StoneAge including costs and attorneys fees to or by any person so injured TO THE FULL EXTENT ALLOWED BY...

Page 36: ...1 866 795 1586 www STONEAGETOOLS com 2017 StoneAge Inc All Rights Reserved...