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TORUS TR-200 OPERATION

OPERATION:

1.  Before use, confirm that the installed manifold is one specificed for the operating pressure and flow rate. Failure 

to use the correct manifold will result in an over-speed condition causing permanent component damage, or a 
condition in which the tool rotates very slowly or not at all.  

2.  The 

MANIFOLD AND NOZZLE SELECTION 

chart below shows the correct manifold to use for various pressure 

and flow combinations. Make absolutely certain that the two nozzles being used are of equal size and in good 
condition, otherwise the Torus may rotate erratically, too fast, or not at all.  

3.  To use the chart, first select the operating pressure row from the left.  Move to the right across the table until 

you read the flow closest to actual.  Located directly under the flow rate is the appropriate manifold type, and 
located at the top of this column is the appropriate nozzle size.  If you know the pressure and nozzle size, select 
the operating pressure row to the left, and read across the nozzle sizes in the top boxes until you get to the 
nearest nozzle size. The box where these two intersect will give the appropriate flow rate and manifold type. 

MANIFOLD AND NOZZLE SELECTION

 

CHART

Pr

essur

e & Flow & Manifold Size

OCV Carbide Nozzle Size

Nozzle Size

.085 .095 .105 .125 .145 .165 .175 .190 .200 .215

8k psi

552 bar

gpm

76

100  130 146 172 190 218

l/min

288 379 492 553 651 719 825

Manifold

R75

R60

R45

R35

R30

R25

R20

10k psi

690 bar

gpm

60

84

112 146 164 192 212

l/min

227 318 424 553 621 727 803

Manifold

R75

R60

R45

R35

R30

R25

R20

12k psi

827 bar

gpm

52

66

92

124 160 178 210

l/min

197 250 348 469 606 674 795

Manifold

R75

R60

R45

R35

R30

R25

R20

15k psi

1035 bar

gpm

48

60

72

102 138 178 200

l/min

182 227 273 386 522 674 757

Manifold

R75

R60

R45

R35

R30

R25

R20

R75 

48-76 gpm 

(182-288 lpm)

R60 

60-100 gpm 

(227-379 lpm)

R45

72-130 gpm 

(273-492 lpm)

R35

102-146 gpm 

(386-553 lpm)

R30

138-172 gpm 

(522-651 lpm)

R25

178-190 gpm 

(674-719 lpm)

R20

200-218 gpm 

(757-825 lpm)

TR200 240-RXX-X  MANIFOLD 

There are seven manifolds for the Torus; select the proper version for the operating conditions. Different arm 

lengths are also available

.

THIS TABLE SHOWS MANIFOLD AND NOZZLE SIZE SELECTION GUIDELINES FOR 

COMMON

 JETTING 

SCENARIOS AND DOES NOT TAKE INTO ACCOUNT HOSE SIZE. 

For the most accurate manifold and nozzle selection, use the StoneAge Jetting App: 

http://jetting.stoneagetools.com

Summary of Contents for TORUS TR-130

Page 1: ...TORUS 3D TANK AND VESSEL CLEANING TOOLS USER MANUAL PL 556 REV A 10 2018 TR 130 TR 200...

Page 2: ...ELBOW ASSEMBLY 13 MAINTENANCE TR130 200 BRAKE ASSEMBLY 14 MAINTENANCE TR130 226 GEAR ASSEMBLY 14 MAINTENANCE TR 130 HIGH PRESSURE SEAL REPLACEMENT 15 GENERAL FASTENER INSTALLATION 16 TORUS TR 200 18 D...

Page 3: ...ools com StoneAge Europe Unit 2 Britannia Business Centre Britannia Way Malvern WR14 1GZ United Kingdom Phone 44 0 1684 892065 KEY FEATURES Interchangeable couplings and manifolds One tool can be adap...

Page 4: ...ose proximity must wear personal protective equipment including approved protection for body hands feet face ears eyes and air passages Please refer to the WJTA Recommended Practices Section 6 Water p...

Page 5: ...the tool warms up to operating temperature The complete Torus cleaning cycle varies from about 4 to 30 minutes of operating time depending on rotation speed which is determined by pressure flow rate n...

Page 6: ...ect will give the appropriate flow rate and manifold type MANIFOLD AND NOZZLE SELECTION CHART Pressure Flow Manifold Size OCV Carbide Nozzle Size Nozzle Size 036 039 043 047 055 062 067 073 078 089 09...

Page 7: ...50 to the left Marks are engraved on the outside of the body to indicate slow and fast settings Changing the speed from slow to fast will increase speed by approximately three times i e slow 10 rpm fa...

Page 8: ...sure that the end plate of the cage is installed as shown over the Pulling Ring Housing with about a 1 8 gap just behind the pulling bail otherwise the Torus will not rotate correctly during operation...

Page 9: ...e of internal components Magnetic Brake When necessary The magnetic brake requires no lubrication or maintenance If a problem is suspected with the magnetic brake assembly it should be sent to a certi...

Page 10: ...0 610 OVERHAUL KIT GP 043 BLUE GOOP 2 OZ 1 BJ 007 Bearing Angle Contact BECBY 2 GP 180 Loctite 242 Blue 5ml Bottle 1 BR 196 Retaining Ring HD External 1 188 1 HC 012 TO H P Seal Assembly 2 CJ 009 Bear...

Page 11: ...pply Blue Goop to threads Torque to 144 in lbs 12 ft lbs 4 TR130 115 SEALING SCREWS SHCS 312 18 X 1 50 SS Apply Blue Goop to threads Torque to 144 in lbs 12 ft lbs TECH TIP When inserting the Brake As...

Page 12: ...ssure Manifold Seal SA 059 O Ring BJ 007 Bearing CJ 009 Bearing TR130 172 Cross Shaft TR130 173 Outlet Cap TR 126 Bevel Gear 27T FS 004 0 SS Straight Zerk TR130 114 Retaining Ring SS Wide Outer Race 4...

Page 13: ...ow TR130 140 Gear Modified 2 TR 142 Pinion Shaft Key 2 GP 025 P4 P4 PLUG TR130 139 BHCS 25 20 x 38 SS Open Side of Seal Towards Elbow 4 GS 325 20 SCREWS SHCS 25 20 X 5 00 SS Apply Blue Loctite 242 to...

Page 14: ...ue Loctite 242 to threads Torque to 84 in lbs 7 ft lbs TR201 1 Planetary Gearbox TR130 213 Gearbox Cap TR130 205 Brake Shaft TR130 203 Brake Cover TR130 206 Shaft Speed Control TR 207 Disc CU TR130 21...

Page 15: ...ay leak at tap pressure but should seal at pressures above 1000 psi TO ACCESS THE SHAFT SEAL IN THE TR130 120 INLET ASSEMBLY 1 Remove the 4 Sealing Socket Head Cap Screws holding the Inlet Assembly TR...

Page 16: ...LING SCREWS SHCS 312 18 X 1 50 SS Apply Blue Goop to threads Torque to 144 in lbs 12 ft lbs 4 TR130 175 SEALING SCREWS SHCS 312 18 X 1 00 SS Apply Blue Goop to threads Torque to 144 in lbs 12 ft lbs 4...

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Page 18: ...nding on rotation speed which is determined by pressure flow rate nozzle diameter manifold choice and brake setting A uniform jet pattern is achieved after 440 revolutions of the manifold shaft 136 re...

Page 19: ...zle size The box where these two intersect will give the appropriate flow rate and manifold type MANIFOLD AND NOZZLE SELECTION CHART Pressure Flow Manifold Size OCV Carbide Nozzle Size Nozzle Size 085...

Page 20: ...stment shaft approximately 50 to the left Marks are engraved on the outside of the body to indicate slow and fast settings Changing the speed from slow to fast will increase speed by approximately thr...

Page 21: ...internal components Magnetic Brake When necessary The magnetic brake requires no lubrication or maintenance If a problem is suspected with the magnetic brake assembly it should be sent to a certified...

Page 22: ...TR200 600 SERVICE KIT TR200 610 OVERHAUL KIT BJ 072 O Ring 2 BJ 008 O Ring 1 GP 043 BLUE GOOP 2 OZ 1 BJ 072 O Ring 2 PL 556 Torus Family User Manual 1 CY 015 Seal 2 SM 011 Carbide Seat 2 GP 043 Blue...

Page 23: ...42 to threads Torque to 144 in lbs 12 ft lbs TR200 120 INLET ASSEMBLY TR200 190 INLET LIFT ASSEMBLY TR200 105 O Ring TR200 105 O Ring TR200 130 ELBOW ASSEMBLY TR200 200 BRAKE ASSEMBLY TR130 170 CROSS...

Page 24: ...t Zerk TR200 113 Serial Plate Install with chamfered side facing seal TR200 118 Retaining Ring SS Wide Outer Race TR200 175 O Ring Spring Side Out SG 007 Seal SM 011 Seat SM 012 O HP Seal and O Ring T...

Page 25: ...w TR200 140 Gear Modified BRUD 041 Pinion Shaft Key Open Side of Seal Towards Elbow 2 TR200 038 Retaining Ring SS PTL 078 Retaining Ring SS 2 CY 015 Seal 2 TR200 136 Needle Bearing 4 TR 117 SEALING SC...

Page 26: ...Cover TR200 206 Shaft Speed Control 3 TR200 226 Spring Plunger TR 207 Disc CU TR200 210 Magnet Plate Assembly TR200 210 Magnet Plate Assembly TR200 152 Pulling Ring Cap GP 025 P4 P4 Plug TR200 225 GEA...

Page 27: ...e Inlet Assembly may then be slid out of the Elbow Assembly to gain access to the Seal The Seal is located in the end of the Inlet Shaft No more disassembly is required TO ACCESS THE CROSS SHAFT SEAL...

Page 28: ...ft lbs 4 GS 325 03 SCREWS SHCS 25 20 X 75 SS Apply Blue Loctite 242 to threads Torque to 84 in lbs 7 ft lbs 4 TR 117 SEALING SCREWS SHCS 37 16 X 1 25 SS Apply Blue Goop to threads Torque to 252 in lbs...

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Page 32: ...ded by Buyer in accordance with applicable law Buyer shall pay all charges for transportation and delivery and all excise order occupation use or similar taxes duties levies charges or surcharges appl...

Page 33: ...d County of Denver Colorado shall have sole and exclusive jurisdiction over any litigation concerning any dispute arising under these Terms and Conditions not otherwise resolved pursuant to Section 9...

Page 34: ...s including Dealers who are authorized repair centers with StoneAge approved parts Information about StoneAge authorized service representatives can be obtained through the StoneAge website at www sto...

Page 35: ...nify and hold StoneAge harmless from any and all liability or obligation incurred by or against StoneAge including costs and attorneys fees to or by any person so injured TO THE FULL EXTENT ALLOWED BY...

Page 36: ...1 866 795 1586 www STONEAGETOOLS com 2017 StoneAge Inc All Rights Reserved...

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