StoneAge Warthog WT series, User Manual

Page 1: ...WT FAMILY ROTARY SWIVEL NOZZLES WT 3 8 WT 1 2 WITH BSPP OPTIONS USER MANUAL PL 528 REV B 03 2019 ...

Page 2: ...IGURATION INFORMATION 44 WARNING AND SAFETY INSTRUCTIONS 5 BACKOUT PREVENTION 5 OPERATOR TRAINING RISK ASSESSMENT PPE 6 PRE RUN SAFETY CHECK 7 OPERATION 8 TROUBLESHOOTING 9 TOOL SERVICE INFORMATION 10 FLUID REPLACEMENT 10 DISASSEMBLY 11 ASSEMBLY 12 PART NAMES AND NUMBERS 14 SERVICE KITS 15 TERMS AND CONDITIONS AND WARRANTY 16 TABLE OF CONTENTS ...

Page 3: ...SCRIPTION AND INTENDED USE The Warthog WT Series models can negotiate elbows and clean outs commonly found in laterals at homes buildings restaurants and other light commercial facilities This tool is most commonly used on small capacity pumps and cart jetters Also an excellent choice for cutting roots clearing ice and removing blockages The Warthog WT 3 8 WT BSPP6 WT 1 2 WT BSPP8 are rotary sewer...

Page 4: ... to the operating pressure desired the sizes of the jets may need to be changed Warthog WT CONFIGURATION INFORMATION Warthog WT HEAD OFFSET CHART MODEL INLET CONNECTION PRESSURE RANGE FLOW RANGE HEAD psi bar gpm lpm WT 3 8 OR WT BSPP6 1200 5K 83 345 9 12 34 45 WT 040 R31 C 7 9 26 34 WT 040 R45 C 5 7 19 26 WT 040 R60 C WT 1 2 OR WT BSPP8 1200 4K 83 276 12 21 45 80 WT 040 R24 C 1200 5K 83 345 12 15 ...

Page 5: ...ed that the hose be marked a few feet from the end with a piece of tape so the operator knows when to stop when retracting the tool DANGER Operations with this equipment can be potentially hazardous Caution must be exercised prior to and during machine and water jet tool use Please read and follow all of these instructions in addition to the guidelines in the WJTA Recommended Practices handbook av...

Page 6: ...tion StoneAge assessed these risks and incorporated safety features in the design StoneAge WILL NOT accept responsibility for the results of misuse IT IS THE RESPONSIBILITY OF THE INSTALLER OPERATOR to conduct a job specific risk assessment prior to use Job specific risk assessment MUST be repeated for each different set up material and location The risk assessment MUST conform to the Health and S...

Page 7: ...ing any tube pipe or vessel cleaning Always de energize the system before servicing or replacing any parts Failure to do so can result in severe injury and or death PRE RUN SAFETY CHECK Refer to WJTA IMCA s Recommended Practices For The Use Of High pressure Waterjetting Equipment and or The Water Jetting Association s WJA Code of Practice for additional safety information Complete a job specific r...

Page 8: ...e of Blue Goop Anti seize on Fine and high pressure thread connections It is recommended that the hose be marked a few feet from the end with a piece of tape so the operator knows when to stop on the way back out Position the tool within the pipe to be cleaned bring the pump up to pressure making certain that the Warthog begins to pull it s way in the proper direction into the pipe If roots are pr...

Page 9: ...ead to properly clean them it does not do any good to poke the material plugging the jet back into the head as it will just replug a jet HEAD SPINS TOO FAST OR TOO SLOW If the head spins to fast it is likely that the swivel is low on viscous fluid or the viscous fluid has water in it The best thing to do is drain all the fluid wipe the parts clean and refill with the proper fluid Check that the sh...

Page 10: ...d This is best done by unscrewing the handle from the tube and pulling out the plunger Pour fluid into the tube reassemble the syringe 2 Hold the Warthog with the hose end up as shown Remove the Port Screw BJ 026 from the Warthog Thread the syringe fitting into the port and slowly squeeze fluid into swivel until excess fluid comes out around the inlet end If the fluid coming out appears dirty or w...

Page 11: ...ew driver to pry off the Retaining Ring TECH TIPS Use a pick to gently remove the Brass Seat and High Pressure Seal Use Retaining Ring Pliers to remove the Retaining Ring If using an Arbor Press to push the Shaft out of the Bearings be sure to set the bearing down on the inner race and make sure everything is straight before pressing Figure 2 For Steps 4 6 WT 032 Retaining Ring WT 030 O Ring WT 00...

Page 12: ...aft Seal WT 010 Shaft Seal NOTICE Before reassembly of the tool Wash all parts in solvent and blow dry and Inspect wear items High Pressure Seal Assembly Shaft Seals O Rings and Port Plug See the Maintenance Kits section of this manual for a complete list of Service Overhaul and Tool kits ASSEMBLY 1 Install Shaft Seal WT 006 in Head Note the direction of the seal 2 Install O Ring WT 008 in Head No...

Page 13: ... shaft on top of H P seal The grease should hold the seat in place if it falls out apply more grease 7 Slide shaft assembly into head Install Retaining Ring WT 032 in groove of head Make sure it is fully inserted in the groove 8 Install the O Ring WT 030 into the shallow groove of the Shaft at the rear end of the tool 9 Refer to the Maintenance Section for viscous fluid filling instructions before...

Page 14: ...WT 007 Bearings 2 WT 002 Shaft Seal Sleeve BJ 026 Port Plug WT 033 Retaining Ring RJ 011 K Seat RJ 012 KTO H P Seal WT 014 Wave Spring WT 010 Shaft Seal WT 032 Retaining Ring WT 030 O Ring WT 040 R24 C For WT 1 2 Only WT 040 R31 C WT 040 R45 C WT 040 R60 C Head Options WT 3 8 Only WT 001 P6 or WT 001 BSPP6 WT 1 2 Only WT 001 P8 or WT 001 BSPP8 Shaft Options ...

Page 15: ...2 Retaining Ring Spiral Int 1 188 1 RJ 011 K Brass Seat 1 RJ 012 KTO H P Seal O Ring 1 WT 014 Wave Spring 1 WT 032 Retaining Ring Spiral Int 1 188 WT 610 OVERHAUL KIT WT 612 TOOL KIT 1 BJ 026Port Plug 1 BJ 048 SViscous Fluid Slow 6oz 1 PL 528 Consumable WT XX Manual Insert 1 RJ 011 KBrass Seat 1 RJ 012 KTO H P Seal O Ring 1 WT 006 Seal 2 WT 007 Bearing Ball 1 WT 008 O Ring 1 WT 010 Seal 1 WT 014 W...

Page 16: ...nty SELLER MAKES NO WARRANTIES OR REPRESENTATIONS AS TO THE PERFORMANCE OF ANY PRODUCT EXCEPT AS SET FORTH IN THE STONEAGE LIMITED WARRANTY PROVIDED WITH THE PRODUCT 4 Delivery Seller is not obligated to make delivery by a specified date but will always use its best efforts to make delivery within the time requested The proposed shipment date is an estimate Seller will notify Buyer promptly of any...

Page 17: ...should any litigation be commenced in connection with such a dispute it shall only be commenced in such courts Seller and Buyer agree to the exclusive jurisdiction of such courts and neither will raise any objection to the jurisdiction and venue of such courts including as a result of inconvenience 11 Attorney s Fees If any litigation is commenced between Seller and Buyer or their personal represe...

Page 18: ...ved by StoneAge will void this Limited Warranty StoneAge reserves the right to change or improve the material and design of the Product at any time without notice to End User and StoneAge is not obligated to make the same improvements during warranty service to any Product previously manufactured 4 WARRANTY EXCLUSIONS This Limited Warranty does not cover and StoneAge shall not be responsible for t...

Page 19: ...DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF PROFITS LOSS OF GOODWILL DIMINUTION OF VALUE WORK STOPPAGE INTERRUPTION OF BUSINESS RENTAL OF SUBSTITUTE PRODUCT OR OTHER COMMERCIAL LOSS EVEN TO THE EXTENT SUCH DAMAGES WOULD CONSTITUTE DIRECT DAMAGES WITH RESPECT TO THE COVERED STONEAGE PRODUCT OR OTHERWISE IN CONNECTION WITH THIS LIMITED WARRANTY REGARDLESS OF WHETHER STONEAGE HAS BEEN ADVISED OF THE...

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