Stormchaser 10070480, Operating Instructions Manual

Page 1: ...MODELS 900 01 10070480 900 04 10070500 Operating Instructions 86038660 05 16 11 PRV NO 98844 V PORTABLE EXTRACTOR Read these instructions before using the machine ...

Page 2: ...use This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank Warranty Registration Thank you for purchasing a C400 product Warranty registration is quick and easy Your registration will allow us to serve you better over the lifetime of the product To register your product go to www century400 com support warranty register php For custom...

Page 3: ...ing Tanks 3 4 Shut Down and Storage 3 4 MAINTENANCE Daily Maintenance 4 1 Periodic Maintenance 4 1 Monthly Maintenance 4 1 Semi annually 4 1 Lubrication 4 1 Storage 4 1 Solution Pump Replacement 4 2 Vacuum Motor Replacement 4 2 Pump Replacement Kits 4 3 Pressure Regulator 4 4 Machine Troubleshooting 4 5 GROUP PARTS LIST Control Panel Group 5 1 Frame Group 100 psi 5 3 Frame Group 200 psi 5 5 Pump G...

Page 4: ...reventive maintenance to keep the machine and its components in good working condition They are listed in this general order Service Schedule Lubrication Storage Vacuum Motor Replacement Solution Pump Replacement Pump Kits Pressure Regulator 200PSI model only Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number ...

Page 5: ... Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Do not unplug machine by pulling on cord To unplug grasp the electrical plug not the electrical cord Do not handle the electrical plug or machine with wet hands Do not operate the machine with any openings ...

Page 6: ...ify actions which must be followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the ma...

Page 7: ... labels on the machine If at any time the labels become illegible promptly replace them STORMCHASER 86038660 03 29 07 2 3 LABEL CIRCUIT INTERRUPTER 86200570 PRV NO 170 41 LABEL WARNING 86242230 PRV NO 500009 WARNING FOR YOUR PROTECTION USE A GROUND FAULT CIRCUIT INTERRUPTER ...

Page 8: ...outlet that is properly installed and grounded in accordance with all local codes and ordinances This appliance is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug in Fig A A temporary adaptor that looks like the adaptor in Fig C may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a properly grounded outlet is not available The tempora...

Page 9: ...THIS PAGE LEFT BLANK INTENTIONALLY STORMCHASER 86038660 03 29 07 2 5 ...

Page 10: ... Motor Dual 2 stage Solution Pump 100 psi 200 psi Solution Capacity 16 gal 60 L Recovery Capacity 14 gal 53 L Weight Empty 95 lbs 43 1 kg Weight Full Solution 230 lbs 104 3 kg Height 37 inches 93 98 cm Length 27 inches 68 58 cm Width 20 inches 50 80 cm Power cord 22 feet 6 71 m 3 1 LENGTH HEIGHT WIDTH ...

Page 11: ...CONTROLS STORMCHASER 86038660 03 29 07 3 2 1 Pump Switch 2 Vacuum 1 Switch 3 Vacuum 2 Switch 1 2 3 ...

Page 12: ... proportions noted on the container See list below into solution tank NOTE When using powder cleaner pre mix with hot water in a clean container before adding to the solution tank 7 Turn pump and vacuum switch s to the on position NOTE Pump may need to be primed for solution flow see Priming the Pump 8 Start cleaning 3 3 To prevent possible disease hazard before attempting to clean bodily fluids s...

Page 13: ...se of waste in a proper manner which would not violate any Local State or Federal law 5 Once the recovery tank has been emptied you may once again proceed with cleaning Operating Vacuum after shutoff has activated could draw water directly into the vac motor This will cause damage to the motor therefore voiding your warranty ALWAYS TEST CARPET FOR COLOR FASTNESS IN AN INCONSPICUOUS PLACE Also to a...

Page 14: ...ess covers removed to allow tanks to dry PERIODIC MAINTENANCE 1 Twice a month flush a white vinegar solution one quart vinegar to two gallons water or anti browning solution mixed as directed through the extractor This will prevent build up of alkaline residue in the system 2 If spray jet becomes clogged remove the spray tip wash it thoroughly and blow dry NOTE DO NOT USE PINS WIRE ETC TO CLEAN NO...

Page 15: ...m End Cap Carbon Brushes If armature commutator is grooved extremely pitted or not concentric the motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if brushes are allowed to wear away completely Periodically check the length of the carbon brushes Replac...

Page 16: ... NO 250 79G VALVE O RINGS KIT 86201160 PRV NO 250 79F PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI 86251110 PRV NO 65219 PRV NO 84161 86235100 PRV NO 29206 Pump Head Replacement 86251040 PRV NO 65187 PUMP REPLACEMENT PARTS FOR SHURFLO 100 PSI 86201430 PRV NO 250 64A Diaphragm 86235120 PRV NO 29219 86258860 PRV NO 84166 Valve Asm 86247360 PRV NO 53245 Motor 86251090 PRV NO 65204 PUMP HEAD ...

Page 17: ...s excessive 1 Turn unit off before lubricating 2 Remove cap spring and spring retainer plate 3 With fingertips remove piston and u cup 4 Wipe piston and u cup clean of any film or scale 5 Lubricate the piston and u cup with Superlube 6 Reassemble regulator 7 With pump ON re adjust pressure regulator for normal operation LUBRICATE U CUP WITH SUPERLUBE MONTHLY 4 4 IN OUT PISTON SPRING RETAINER PLATE...

Page 18: ...ternal solution line damaged and leaking Replace Pump not primed Prime pump with provided hose pg 3 3 Internal pump components wearing out Replace see pump kit components pg 4 3 Pump runs loss of pressure Check valves in pump head for particles or cuts in seals Take piston from BPR and lubricate with Superlube If problem still exists change BPR kit Unit not plugged in Connect unit to 3 prong groun...

Page 19: ...STORMCHASER 86038660 03 29 07 4 6 THIS PAGE LEFT BLANK INTENTIONALLY ...

Page 20: ...CONTROL PANEL GROUP STORMCHASER 86038660 03 29 07 13 4 7 3 9 8 10 6 5 11 12 1 2 14 5 1 ...

Page 21: ...60 070 08A 1 FAN FINGER GUARD 5 86273810 70018 1 SCR 1 4 20 X 1 HHCS SS 6 86256960 72142 3 SWITCH SPST 15A EURO ROCKER 7 86199540 060 04A 1 CORD 25 BLK 14 3 SJTW A PLUG 8 86202160 320 05 1 VELCRO STRAP 9 86256180 73195 1 STRAIN RELIEF 1 2 NPT 48ID 10 86199310 110 14 1 CAP PLUG 7 8 11 86005670 57040 1 NUT 1 2 NPT CONDUIT 12 86200610 500346 1 LABEL D B 3 SWITCH W HEAT 13 86200500 140 11 2 KNOB RT TA...

Page 22: ...FRAME GROUP 100 PSI STORMCHASER 86038660 03 16 09 5 3 30 32 29 15 33 33 16 31 8 21 6 9 8 7 25 4 5 1 23 24 2 3 1 22 11 14 13 12 26 19 16 15 10 17 18 16 20 34 35 28 17 28 34 ...

Page 23: ...X 5 8 OD SS 16 86273830 70020 8 SCR 1 4 20 X 1 2 HHCS SS 17 86271380 57196 2 NUT 1 2 PUSH ON DOME CAP 18 86202250 040 06 2 WHEEL 8 BLK CENTERED HUB 19 86090700 010 01 1 AXLE ASM LEFT 20 86199430 040 03 2 CASTER SWIVEL 4 21 86033430 75335 1 TANK SOLUTION DB BLK 100 PSI 22 86200630 500350 1 LABEL STORMCHASER MAIN 23 86202240 390 24 2 WASHER 1 4 X 5 8 BONDED NEOPRN 24 86276270 70619 1 SCR 1 4 20 X 2 ...

Page 24: ...FRAME GROUP 200 PSI STORMCHASER 86038660 03 29 07 20 12 12 6 7 4 8 5 3 1 2 26 23 1 27 25 24 15 16 21 10 13 14 11 28 17 16 15 9 19 18 32 34 31 15 35 36 22 34 16 33 16 37 38 30 17 38 5 5 ...

Page 25: ...SM LEFT 18 86202250 040 06 2 WHEEL 8 BLK CENTERED HUB 19 86202250 57196 2 NUT 1 2 PUSH ON DOME CAP 20 86198460 20008 1 CLAMP 5 8 NYLON UL CSA 21 86099840 065 28 1 DIAMONDBACK 200 PUMP SUPPORT 22 86199430 040 03 2 CASTER SWIVEL 4 SWIVEL 23 86033440 75336 1 TANK SOLUTION DB BLK 200 PSI 24 86200630 500350 1 LABEL STORMCHASER MAIN 25 86202240 390 24 2 WASHER 1 4 X 5 8 BONDED NEOPRN 26 86276270 70619 1...

Page 26: ...PUMP GROUP 100 PSI STORMCHASER 86038660 03 29 07 2 6 7 6 2 4 5 2 6 8 1 9A 9B 5 7 ...

Page 27: ...0 40043 3 HOSEBARB 3 8MPT X 3 8 P0D 3 OPEN 4 86020340 70018 2 SCR 1 4 20 X 1 HHCS SS 5 86010630 87013 2 WASHER 1 4 ID X 5 8 OD SS 6 86233150 20042 3 CLAMP 3 8 HOSE D SLOT 7 86200230 151 48B 1 HOSE 52 5 GRY 3 8 1 4MPTXCUT 8 86280830 39036 1 HOSE 3 8 NYLOBRAID X 12 9A 86201430 250 64A 1 SHURFLO 100 PSI PUMP DEMAND 9B 86251110 65219 1 PUMP 115V 100 PSI BYPASS W SW FLOJET ...

Page 28: ...PUMP GROUP 200 PSI STORMCHASER 86038660 03 29 07 1 3 2 6 5 4 5 9 ...

Page 29: ...ERIAL NO FROM NOTES 1 86199640 030 16 1 ELBOW 1 4 NPT STREET LONG 90D 2 86006850 70393 2 SET SCR 1 4 20 X 1 25L 3 86005710 57105 2 NUT 1 4 20 HEX W STAR WASHER 4 86222770 20042 1 CLAMP 3 8 HOSE D SLOT 5 86197940 40027 1 HOSEBARB 3 8 MPT X 1 2 90º DL 6 86201210 65209 1 PUMP ASM 200PSI N H D B ...

Page 30: ...RECOVERY TANK GROUP STORMCHASER 86038660 03 29 07 6 5 3 4 1 9 12 10 11 9 7 8 2 14 15 13 14 16 5 11 ...

Page 31: ...K ASM 6 86161460 15 808123 1 DUMP VALVE 2 7 86161470 11 800444 1 ELBOW 2 45D PVC SCH40 8 86033420 75334 1 TANK RECOVERY DB DK GREY 9 86010630 87013 4 WASHER 1 4 ID X 5 8 OD SS 10 86273780 70015 2 SCR 1 4 20 X 3 4 HHCS SS 11 86091150 065 25 1 TANK BRACE ASM D B 12 86273830 70020 2 SCR 1 4 20 X 1 2 HHCS SS 13 86200290 260 33 1 HOSEBARB 1 5MPT X 1 5 14 86237770 35256 2 GASKET DUMP VALVE 15 86004000 3...

Page 32: ...VACUMM GROUP UPPER STORMCHASER 86038660 03 29 07 1 2 3 5 6 7 9 10 8 15 11 12 14 13 4 16 5 13 ...

Page 33: ...031620 85047 1 VAC MTR ASM D B RCVRY 115V 2ST 86202070 360 04B BRUSHES VAC FOR 116392 00 SERVICE ONLY 86135320 140687 BRUSH SET 120V VAC WINDSOR 1000121568 SERVICE ONLY 8 86211180 70814 3 STUD 1 4 20 X 4 5 9 86010640 87016 1 WASHER 10 LOCK EXT STAR 10 86274980 70335 1 SCR 10 32 X 1 2 PHTR GRN GRND 11 86002390 20063 1 CLAMP 1 75 WORM GEAR X 312 12 86004190 39337 1 HOSE 1 5 BLK VAC 24 13 86234900 27...

Page 34: ...VACUMM GROUP LOWER STORMCHASER 86038660 03 29 07 4 6 5 7 3 2 10 11 1 8 9 12 5 15 ...

Page 35: ... 4 II STAGE 5 86003760 35166 1 GASKET VAC MTR 6 86090980 360 24A 1 PLATE ASM VAC 90 DEG 7 86031600 85045 1 VAC MTR ASM D B SLTN 115V 2ST 86202070 360 04B BRUSHES VAC FOR 116392 00 SERVICE ONLY 86135320 140687 BRUSH SET 120V VAC WINDSOR 1000121568 SERVICE ONLY 8 86282120 39582 1 HOSE VAC EXHAUST X 9 9 86002380 20046 1 CLAMP 2 25 WORM GEAR 10 86268220 88208 1 WIRE 21 GRN 14 76001 X 76010 11 86010640...

Page 36: ...WIRING DIAGRAM 100 PSI STORMCHASER 86038660 03 29 07 5 17 ...

Page 37: ...WIRING DIAGRAM 200 PSI STORMCHASER 86038660 11 05 09 5 18 ...

Page 38: ... VELCRO STRAPS 86199840 090 12A FLOAT CAGE ASSY COMPLETE SLIP 86002620 260 64A ACCESS COVER CLEAR 6 W RIM 86251110 65219 PUMP 115V 100PSI BYPASS W SW FLOJET 100 PSI ONLY 86201210 65209 PUMP ASM 200PSI N H DB 200 PSI ONLY 86031600 85045 VAC MTR ASM D B SLTN 115V 2ST 100 PSI ONLY 86031620 85047 VAC MTR ASM D B RCVRY 115V ST 200 PSI ONLY 86202070 360 04B BRUSHES VAC FOR 116392 00 86135320 140687 BRUS...