Stratasys Bull Rider, Assembly Instructions Manual

Page 1: ...e shelf components that can be easily purchased online and customized to user needs Examples of such adjustments can be for the users height or weight metrics that impact how one rides the scooter Additionally there are components like the long board trucks that can be tightened or loosened to allow for more or less responsiveness in steering In the following pages the required tool set and steps ...

Page 2: ...2 Deck connection 8 Step 3 Wheels to Truck 9 Step 4 Rear axle connection 10 Step 5 Rear wheel 11 Step 6 Rear brake 12 Step 7 Handlebar assembly 13 Step 8 Light assembly 14 Common Questions 15 3D Print Instructions Front Deck 17 Back Deck 18 Handlebar 19 Stem Base 20 Brake 21 Wheels 22 Light 23 Support 24 Bull Rider Assembly table of contents ...

Page 3: ...that requires the Allen wrenches needs to be tightened from both sides therefore two tools are needed at the same time in these steps Bull Rider tools needed Adjustable Wrench Jaw Locking Pliers Metal Hack Saw Adjustable Clamp Ratchet Set 3 8 1 2 Power Drill w Metal Bits 1 4 13 64 Allen Wrenches x 2 A4 A8 Screw Drivers Flat head Phillips Head ...

Page 4: ...low is a list of the off the shelf parts that need to be purchased to assemble the scooter Nearly all the parts can be found online at Amazon and have the hyperlinks below the images for your convenience Notes Some products can change online or be no longer available Reference the sizes and specs carefully in the case that a part needs to be substituted ...

Page 5: ...ex Nut 1 2 3 8 Aluminium Washer Barring Spacer Fender Washer Below is a list of the off the shelf parts that need to be purchased to assemble the scooter Nearly all the parts can be found online at Amazon and have the hyperlinks below the images for your convenience Notes Some products can change online or be no longer available Reference the sizes and specs carefully in the case that a part needs...

Page 6: ...ey lock into All of the hardware is symmetrical along the length of the scooter but there are certain hardwares that need to be inserted before others due to the nature of the geometry Notes Socket Cap Barrel Nuts have a male and female ends The female ends which are thicker should be inserted first in all cases Additionally if prints have defects within the hardware slots careful manual drilling ...

Page 7: ...se a 3 8 ratchet to get into the tight space and evenly tighten all around Slide 4 rubber O rings onto the top of the screws before putting them into the slots Notes Using a the Phillips head screwdriver place the screws into the Stem Base through the Front Deck through the Riser pad and through the metal truck below and flip the whole assembly while also pressing all the parts together for an eas...

Page 8: ...ke sure to insert female side first this may require some light hammer like tapping on the ends as the hardware fits tightly within the slots Use an M4 Allen wrench on either side to tighten evenly Notes Slide 12 rubber O rings onto the top of the Socket Cap Barrel Nuts before putting them into the slots Step 2 deck connection ...

Page 9: ...ides of the wheel making sure to place the aluminum spacer in between the two Lastly place the assembled wheel onto the axle adding the small washer on the outside before tightening the nut with a 1 2 ratchet or adjustable wrench Notes Do not over tighten the self locking hex nut as it will restrict the wheel movement Tighten large Kingpin nuts 9 16 as needed for ease of steering Step 3 wheels to ...

Page 10: ... onto the opposite side securing the wheel in place Next screw the Round Connector Nuts onto both sides as seen in the zoom in below Notes The Hex Nut can be challenging to place correctly at first along side the Round Connector Nuts Use the jaw locking pliers and or a clamp to secure the Round Connector Nuts into place Step 4 rear axle C L Socket Cap Screw Fencer Washer Back Deck Round Connector ...

Page 11: ... keeping the wheel assembly centered on the deck Using an M8 Allen wrench to tighten make sure the wheel can spin smoothly too tight will bend crack the 3DP Notes Some sanding may need within the back slot of the part if it is too tight due to printing defects shrinking or warping Keep the rear wheel spinning while calibrating to ensure the axle is lined up correctly with equal gaps on either side...

Page 12: ...sure to insert fe male side first this may require some light hammer like tapping on the ends as the hardware fits tightly within the slots Use an M4 Allen wrench on either side to tighten evenly Notes Slide 4 rubber O rings onto the top of the Socket Cap Barrel Nuts before putting them into the slots Step 6 rear brake ...

Page 13: ...ure to insert female side first this may require some light hammer like tapping on the ends as the hardware fits tightly within the slots Use an M4 Allen wrench on either side to tighten evenly Notes When drilling into the shaft of the metal post tightly secure the post onto a hard surface with proper clamps If possible use a drill press for more accurate results Make sure to use two separate dril...

Page 14: ...ctivates the battery and twist the shaft clockwise to turn the light on Next fit the light and the clear Stratasys S shaped piece snug into the form fit openings Notes Light needs to be shut on and off while not in use to preserve the battery Removing the light can be challenging pressed too deeply into the slot Step 8 light assembly ...

Page 15: ...handlebars slightly below the waist 3 How tight should the trucks be for steering Looser is better as it give a user more feedback and control as they steer and kick off too tight may prove hard to balance while trying to lean into a turn 4 Should I tighten all hardware to the max No most of the hardware will do it job at a reasonable level of tightness no need to crank down on the metal parts esp...

Page 16: ...ajority of the parts except of the handlebar light are printed out of Dura56 In the following pages de tailed print tips and instructions that highlight key elements needed to create successful prints for each part All the print files mentioned can be found on GrabCad ...

Page 17: ...ome resin so you ll need to add more than the normal 200mL to make sure you don t run out Suggest to start the print then top off the resin during the 1st layer delay Be sure to drain resin from interior back into tray for re use and to avoid a mess Print with conservative settings or use 8 second delay time to account for large cross sections and get the best surface quality ...

Page 18: ...me resin so you ll need to add more than the normal 200mL to make sure you don t run out Suggest to start the print then top off the resin during the 1st layer delay Be sure to drain resin from interior back into tray for re use and to avoid a mess Print with conservative settings or use 8 second delay time to account for large cross sec tions and get the best surface quality ...

Page 19: ...ndlebar Print tips Part volume 340 cc Material Dura56 Be sure to add adequate resin to tray It s hollow and latticed inside which will capture some resin so you ll need to add more than the normal 200mL to make sure you don t run out ...

Page 20: ...rint tips Part volume 314 cc Material Dura56 Print with Dura56 conservative settings or Increase delay time to 10 seconds to account for large cross section and large unventilated volume or re support the part to alleviate the unvented volume ...

Page 21: ...ide Bull Rider brake Print tips Part volume 323 cc Material Dura56 Print with Dura56 conservative settings Orientation of the brake can be changed to support the underside of the part that is not visible to the user ...

Page 22: ...l Dura56 The wheels fit tightly next to each other and are stackable in Z direction as well with similar support in the case where 4 or 6 need to be printed at once Make sure to remove as much support as possible as getting the rubber tire onto this surface can be difficult ...

Page 23: ...c Material IND405 10x LED cover 5 of them are shelled and supported the other 5 are solid and flat Either will work they just look different when assembled with the LED Make sure to remove as much support without sanding too much unless a frosted look is desirable ...

Page 24: ...tratasys Ltd All rights reserved Stratasys Stratasys signet Origin and P3 are trademarks or registered trademarks of Stratasys Ltd and or its subsidiaries or affiliates and may be registered in certain jurisdictions All other trademarks belong to their respective owners Product specifications subject to change without notice SG_P3_KICKSCOOTER_INSTRUCTIONS_0122a Please direct any assembly questions...