Strobl Strocomp 433, Operating Instructions Manual

Page 1: ...Operating Instructions for operating and maintenance personnel Always keep with the machine Compressor Art no Strocomp 433 656 864 865 111593008 011 024 012 Machine no 365251026 Rev 00 0208...

Page 2: ...rician 2 7 2 6 Safety equipment 2 8 2 7 Protective equipment 2 9 2 8 Risk of injury residual risk 2 10 2 9 Risk of crushing and knocking 2 11 Transporting the machine 2 11 2 10 Electrical contact 2 12...

Page 3: ...ance data 3 7 Electrical connection 3 8 Fluid capacities 3 8 3 6 Rating plate 3 9 3 7 Sound power level 3 10 3 8 Safety equipment 3 11 Personal protective equipment 3 11 Safety valve 3 11 3 9 Function...

Page 4: ...ion 4 6 Prerequisites 4 6 Laying electrical supply cables 4 7 Connection to the mains power supply 4 7 4 8 Connecting the air hose 4 8 5 Starting up 5 1 Checks 5 2 Visual checks 5 2 Electrical connect...

Page 5: ...gun 6 7 Interrupting operation 6 9 Resuming operation 6 9 Stopping delivery 6 9 6 6 Cleaning the machine 6 10 Information on cleaning 6 10 7 Faults Cause and Remedy 7 1 Machine general 7 2 8 Maintena...

Page 6: ...g 9 1 Temporary decommissioning 9 1 9 2 Storing the machine 9 2 9 3 Final decommissioning disposal 9 2 Electric machines 9 2 10 Appendix 10 1 General tightening torques 10 1 10 2 Lubricant recommendat...

Page 7: ...Contents VI...

Page 8: ...elp you use these Operating Instructions Do not hesitate to contact us if you have any queries Maschinenbau Rudolf GmbH Gewerbegebiet Zingsheim S d 7 53947 Nettersheim Germany Phone 49 0 2486 80246 0...

Page 9: ...ng Instructions must always be available wherever the machine is in use The machine owner must make the location of these Operating In structions known to all personnel charged with performing jobs on...

Page 10: ...nstant improvement and it could be possible that we were unable to take these into consideration when these Operating Instructions were printed These operating instructions are not covered by the Amen...

Page 11: ...ork Normal tools i e standard tools or tools carried in the vehicle are not listed additionally Environmental protection This symbol is used to identify tasks during which particular attention is to b...

Page 12: ...ted text is written in italics and is closed off with a line The appropriate symbol will be used if it is possible to identify the source of the danger precisely Suspended Load This symbol is used to...

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Page 14: ...more at the appropriate points in the Operating Instructions Notes Special safety regulations may be necessary for some tasks These special safety regulations will only be found in the description of...

Page 15: ...sor If defects or faults are found or suspected during operation opera tion must cease immediately Eliminate the defect or fault before re starting The following should be noted if you sell the machin...

Page 16: ...ompressed air for industrial use It compresses atmospheric air of the usual degree of purity to operating overpressure and delivers a given volume flow at this pressure Use for other purposes operatio...

Page 17: ...ld be carried out at regular intervals Any work on the electrical system of the machine must be carried out by trained and qualified electricians only Never make any modifications additions or convers...

Page 18: ...rer s approval This also applies to the installation and adjustment of safety devices and valves as well as to welding work on load bea ring elements The values quoted on the rating plate in the Techn...

Page 19: ...with safety regulations and accident prevention regulations the operating personnel or unless not liable due to lack of training or basic knowledge their supervisors under the law Please therefore en...

Page 20: ...ve been commis sioned to do so The areas of responsibility for personnel must be clearly defined The following personnel must only work on the machine under the permanent supervision of an experienced...

Page 21: ...nd checked immediately upon completion of the maintenance and repair work Safety devices must only be repaired adjusted or replaced by tech nically qualified experts All equipment required for safety...

Page 22: ...following protective equipment is compulsory throughout the machine working area to limit the risk of injury to personnel Protective helmet Protective goggles Ear defenders if the spray gun generates...

Page 23: ...al consequences with the electrical equipment If the connection has not been made correctly or electric subassemblies are damaged Risk of burning on hot machine components This includes e g engine and...

Page 24: ...a fork lift truck and move with great care When lifting with the crane determine the centre of gravity of the ma chine by lifting carefully All cables or chains on the lifting gear must be tensioned e...

Page 25: ...60204 Part 1 or DIN 40050 IEC 144 in accordance with protection category IP 44 Use only original fuses with the specified amperage The electrical system can be destroyed by over rated fuses or bridgin...

Page 26: ...lations 2 13 03_0131_0802GB The engine and pressure equipment pose a risk of burns during the following Starting up Operation Cleaning troubleshooting maintenance Decommissioning 2 11 Risk of burns an...

Page 27: ...reas depending on the job being performed The working area is also the area where work is carried out with and on delivery lines and attached accessories Secure the working area and affix signs clearl...

Page 28: ...er should provide personnel with ear defen ders although this is not compulsory Wearing ear defenders for noises louder than 90 dB A is compul sory Wear your personal ear defenders Instruct your perso...

Page 29: ...t included in the scope of supply delivered with the machine are supplied by STROBL and can be purchased through Parts Sales Please refer to the delivery note for a list of accessories supplied The op...

Page 30: ...Cleaning Troubleshooting Maintenance Decommissioning there is a risk due to unauthorised starting or use of the machine Always secure the machine against unauthorised starting before lea ving the work...

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Page 32: ...n Please note that possible options are also described Please see the machine card to find out whether a particular option is fitted Your machine is a Strocomp compressor from Maschinenbau Rudolf GmbH...

Page 33: ...accompanying machine card and on the rating plate Machine version voltage and frequency Machine number Note The machine number is allocated by Maschinenbau Rudolf GmbH Each machine number is only all...

Page 34: ...described on the following pages 1 2 3 8 9 11 10 12 5 4 6 7 View from right Item Designation 1 Control cabinet 2 Air filter 3 Compressor 4 Safety valve obscured 5 Engine 6 Fan 7 Axle and wheels 8 Pre...

Page 35: ...View from front Item Designation 1 Air filter 2 Oil filler with oil dipstick 3 Compressor 4 Control cabinet 5 Drain valve 6 Pressure tank 7 Oil drain plug 8 Working pressure handwheel 9 Tank pressure...

Page 36: ...2GB 1 11 10 2 4 4 5 2 7 8 9 6 3 3 View from right Item Designation 1 Control cabinet 2 Compressor 3 Fan 4 Engine 5 Safety valve 6 Axle and wheels 7 Pressure tank 8 Check valve 9 Dump valve 10 External...

Page 37: ...7 6 10 11 9 8 3 View from front Item Designation 1 Air filter 2 Oil filler with oil dipstick 3 Compressor 4 Oil drain plug 5 Control cabinet 6 Drain valve 7 Pressure tank 8 Working pressure handwheel...

Page 38: ...max 10 bar max 10 bar Intake 400 l min 600 l min 800 l min Output 300 l min 450 l min 550 l min Tank capacity 2 x 5 l 2 x 5 l 2 x 5 l Compressor cut out pressure max 10 bar max 10 bar max 10 bar Comp...

Page 39: ...rrent 1 x 230 250 V 50 Hz 3 phase 3 x 400 V 50 Hz Alternating current 1 x 230 250 V 50 Hz Fuse 16 A inert 16 A inert 2 x 16 A inert Connection Schuko plug CEE external device plug 5 pin 400 V 32 A 2 x...

Page 40: ...B The most important machine data is shown on the rating plate 7 5 3 1 6 4 2 1 Item Designation 1 Model machine model 2 Mach no machine number 3 Year of manufacture 4 Max delivery pressure bar 5 Volta...

Page 41: ...C the sound power level emit ted by the machine is given below Next to the rating plate on the machine there is the plate shown in the picture below which gives the machine s sound power level mea sur...

Page 42: ...so applies to all personnel standing within the working area around the machine for their own safety Replace any damaged components from your personal protective equipment immediately Note Personal pr...

Page 43: ...imum performance and guarantee an outstanding spray pattern With a maximum pressure of 10 bar these compressors offer maximum performance and guarantee an outstanding spray pattern when combined with...

Page 44: ...he pressure reducing valve The check valve opens to allow the compressed air into the pressure tank while at the same time preventing the stored compressed air from escaping The dump valve vents the p...

Page 45: ...lectrician or by instructed persons under the supervision and guidance of a qualified electrician and in accordance with the electrical engineering rules and regulations The control cabinet s wiring e...

Page 46: ...2 Item Designation Function display 1 Main switch Machine ON 2 Main switch Machine OFF OFF AUTO 1 2 3 Item Designation Function display 1 Rotary switch Machine ON OFF 2 OFF Rotary switch position for...

Page 47: ...hes on again automatically when the tank pressure falls below the start up pressure Refer to the chapter General Technical Description section Technical data for information on the cut out and start u...

Page 48: ...allation and connection of the machine Starting up the machine will not be described until the chapter Star ting up Before shipment the machine is packaged for transportation Un pack the machine and d...

Page 49: ...k to lift the machine Danger of crushing Lift the machine carefully with a fork lift truck and move with great care When lifting with the crane determine the centre of gravity of the ma chine by lifti...

Page 50: ...the machine slightly by the transport bracket and move to the intended set up site Set down the machine again Fold up the transport bracket again Position the machine correctly Refer also to section...

Page 51: ...ect the set up site if you have any doubts in respect of safety The loadbearing capacity of the supporting ground must be suffi cient to withstand the weight of the machine The supporting ground must...

Page 52: ...um inclination angles during machine set up and operation Refer also to chapter General Technical Description section Technical data for the maximum permitted inclination angles Danger Lubrication is...

Page 53: ...electrician and in accordance with electrical engineering rules and regulations Caution Do not turn the main switch on at this stage The main switch must remain locked until the entire system has been...

Page 54: ...the electrical con nection has not been properly made or the supply cable is dama ged The machine must be connected to a separate feed point at the con struction site The following power sources are...

Page 55: ...en cleaned and have good condition Dirty couplings will invariably leak Attach the coupling on the air hose 2 to the air hose connection 3 on the pressure reducing valve 1 Attach the other end of the...

Page 56: ...al operation Every time the machine is in operation the operator accepts full re sponsibility for the safety of anyone located in the machine s danger zone He is therefore obliged to ensure absolute o...

Page 57: ...ys check the machine thoroughly for apparent defects be fore starting work Check that all safety equipment is in place and is fully operatio nal Check that the components have been correctly assembled...

Page 58: ...lways take note of the manufacturer s information Caution Maschinenbau Rudolf accepts no liability for damage resulting from the use of unauthorised operating materials The documentation provided by t...

Page 59: ...mpressor oil level as follows Check the compressor oil level Maintenance chart Checking the compressor oil level Note Only fill the compressor to the Maximum mark on the oil dipstick Top up the compre...

Page 60: ...tch on and inspect the machine Note Any defects found during these tests must be rectified immediately A fresh inspection is necessary after every repair The machine may only be put into operation onc...

Page 61: ...machine is OFF 3 Position for automatic mode is AUTO Switch the rotary switch 1 to position AUTO 3 The power supply switches on in the control cabinet The engine starts The compressor operates in aut...

Page 62: ...tch 1 2 Item Designation 1 Machine ON main switch 2 Machine OFF main switch Switch off the machine at the Machine OFF main switch 2 The engine is switched off The power supply in the control cabinet s...

Page 63: ...itch the rotary switch 1 to position OFF 2 The engine is switched off The power supply in the control cabinet switches off If you have used both compressors you will have to switch off the machine at...

Page 64: ...find information on machine operation You will learn what operations are required for setting up the machine operation and for cleaning Before starting work you must carefully carry out the working st...

Page 65: ...tch off the machine immediately in an emergency situation Switch off the machine Refer also to chapter Starting up section Shutting down the machine after starting up The machine stops immediately Tak...

Page 66: ...ic tool Caution Read the information provided by the manufacturer before connecting pneumatic tool accessories The maximum values must not be exceeded 1 2 3 Different models available Item Designation...

Page 67: ...pressure Working pressure Strocomp 433 Strocomp 656 Strocomp 864 865 Small quantity of compressed air approx 1 0 bar approx 1 0 bar approx 1 0 bar Large quantity of compressed air max 3 5 bar max 4 5...

Page 68: ...section Setting the working pressure Open the air supply on the pneumatic tool The pneumatic tool is now ready for use Caution Never disconnect the machine during operation Otherwise the machine may b...

Page 69: ...essor switches off automatically Switch off the machine Refer also to chapter Starting up section Shutting down the machine after starting up Carry out all steps described in the section on temporary...

Page 70: ...g pneumatic tool accessories See also the documentation provided by the delivery pump manufacturer Connect the compressor Connect the delivery line to the spray gun Connect the air hose to the compres...

Page 71: ...ing up section Switching on the machine Set the working pressure Refer also to section Setting the working pressure Switch the delivery pump on See also documentation provided by the delivery pump man...

Page 72: ...esume operation as follows Open the air valve on the spray gun again Start the material flow again The compressor switches on again automatically The spray gun is now ready for use again Stop delivery...

Page 73: ...Prior to cleaning the machine cover or seal all openings where moisture should not enter for safety or operating reasons Especially at risk are electric motors control cabinets and electrical plug con...

Page 74: ...ive cleaning additives The paint takes a full four weeks to harden properly Water which sprays the machine from all directions does not have any damaging effect The system is splash proof but not wate...

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Page 76: ...which you may rectify them Observe the safety regulations when troubleshooting Heavy current Work on the electrical system and equipment of the machine must be carried out by a qualified electrician o...

Page 77: ...table power supply Connect the machine to the correct mains power supply Refer also to chapter General Technical Description section Technical data The machine may be damaged if connected to an unsuit...

Page 78: ...switched on The working pressure gauge displays 7 to 10 bar Cause Remedy The pressure in the pressure tank is too high Switch off the machine Open the drain valve to depressurise the tank Close the d...

Page 79: ...ate sufficient pressure The working pressure and tank pressure gauges display the same pressure Cause Remedy Air consumption is excessive Stop operation Wait until the tank pressure has increased agai...

Page 80: ...red Cause Remedy The compressor oil level is too low Check the compressor oil level and top up if necessary The air filter is dirty or clogged Clean the air filter The air intake area on the com press...

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Page 82: ...enance charts necessary for this machine A summary of the maintenance charts listed by number is included in the table of con tents We should like here to emphasise expressly that all prescribed check...

Page 83: ...a result of using non original spare parts Criteria Check n Adjust J Replace Clean Z Reference Section Service MC Description Section contains a more de tailed description Maintenance work that shoul...

Page 84: ...ecessary n Draining condensate water Z MC 43 039 Have a qualified service expert check for defects n Service Operational safety check German Accident Pre vention Regulation n Service Safety equipment...

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Page 86: ...The following tasks must be carried out prior to maintenance work Set the machine up horizontally on level ground Danger Shut down the machine before starting maintenance work and secure it against un...

Page 87: ...ervals in the maintenance summary at the start of this chapter Refer also to the maintenance charts General maintenance work Danger Danger posed by compressed air and condensate water spraying out und...

Page 88: ...a suitable container under the drain valve to catch the water Open the drain valve Allow the condensate water to drain Close the drain valve again Drain the second pressure tank in the same way Note...

Page 89: ...the operating materials only when the machine is cold Caution Maschinenbau Rudolf accepts no liability for damage resulting from the use of unauthorised operating materials The documentation provided...

Page 90: ...pressor Pull out the oil dipstick Wipe the oil dipstick clean with a lint free cloth Insert the oil dipstick again Remove the oil dipstick and check the oil level The oil level must be between the mar...

Page 91: ...Rudolf accepts no liability for damage resulting from the use of unauthorised operating materials The documentation provided by the manufacturer is always decisive Ensure that dirt or other impurities...

Page 92: ...ved by the responsible authorities Change the compressor oil as follows 1 3 2 Different models available Item Designation 1 Oil filler with oil dipstick 2 Compressor depending on the model 3 Oil drain...

Page 93: ...he compressor oil level Note Only fill the compressor to the Maximum mark on the oil dipstick Screw the oil filler firmly back in place The following checks are necessary after you have changed the co...

Page 94: ...intervals in the maintenance summary at the start of this chapter Refer also to the maintenance charts General maintenance work Note Never clean with oil petrol or other flammable liquids or solvents...

Page 95: ...lter element Note Heavily soiled or damaged filter elements should be replaced with new elements and discarded Clean the filter element by blasting dry air from the inside to the outside Note When blo...

Page 96: ...arting up section Shutting down the machine after starting up Actuate the pneumatic tool until the air hose is completely depressurised Danger Only disconnect the air hose when you are certain that th...

Page 97: ...of all machine components ensure that there is no possibility of damage to health or the environment Environmental protection Final disposal of the machine is carried out by a qualified specialist com...

Page 98: ...These values should only be used if no other values are specified in the relevant chapters of the Operating Instructions or in spare parts sheets Caution Bolts must always be replaced with bolts of t...

Page 99: ...00 430 500 10000900 M 20 30 425 610 710 SW Width across flats A F X X Grade 8 8 10 9 12 9 M 22 32 580 820 960 SW Width across flats A F X X Grade 8 8 10 9 12 9 M 24 36 730 1050 1220 M 27 41 1100 1550...

Page 100: ...f unauthorised operating materials The documentation provided by the manufacturer is always decisive Maschinenbau Rudolf GmbH accepts no liability for damaged caused by mixing fluids from different ma...

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Page 102: ...ins the main key words with the number of the page on which they are to be found as a header in the left hand mar gin This Index of key words is listed alphabetically by the main con cepts These are s...

Page 103: ...use 2 3 Disposal 9 2 Drain valve 3 3 3 4 3 5 3 6 3 13 Dump valve 3 3 3 5 3 13 E Electrical connection 4 6 5 2 Emergency 2 14 Engine 3 3 3 5 3 7 Fan 3 3 3 5 External device plug 3 3 3 5 F Fault 2 14 Fa...

Page 104: ...Requirements 4 4 Selection 4 4 Setting up 4 5 Setting values 6 4 Strocomp 433 6 4 Strocomp 656 6 4 Strocomp 864 865 6 4 Shutdown 6 2 Shutting down Storing the machine 9 2 Sound emissions Noise 2 15 So...