Strong International FOLLOW SPOTLIGHT 48057, Instruction Manual

Page 1: ...TRONG INTERNATIONAL a division of Ballantyne of Omaha Inc 4350 McKinley Street Omaha Nebraska 68112 USA Tel 402 453 4444 Fax 402 453 7238 XENON TROUPER Follow Spotlight Type 48057 Issue 4 98 PRELIMINARY ...

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Page 3: ...700W HS OFR bulb ADJUSTMENT CONTROL for positioning the xenon bulb is located at the rear of the lamp house The adjustments are for the horizontal and vertical positioning and focus control of the bulb THE LAMPHOUSE INSTRUMENT PANEL is equipped with an ammeter and running time meter The ammeter indicates the operating current of the lamp and the running time meter records the number of hours the l...

Page 4: ... 3 E 4 F 5 G 6 I 7 J 8 M Grnd Lamphouse Cable Assembly Conduit Remote Auto Sustained 5 Amp Dry Contact by Installer XENON POWER SUPPLY MS Connector pre wired DC DC Ground Lug as req d for older units Grn SYSTEM MUST BE GROUNDED All wiring must conform to local codes shield lamphouse cable in conduit if required XTR 002 ...

Page 5: ...ten both of these locking devices securely before attempting to place the lamp house and lens system on the support yoke PLACE THE LAMPHOUSE and lens system on the yoke assembly with the spot size control handle to the right hand operating side the same as the locking controls on the yoke Line up the four mounting holes in the bottom of the base rail with the four mating holes in the support yoke ...

Page 6: ...ower supply at the AC source before opening the lamphouse compartment 3 When possible encase the bulb in its protective cover when cleaning or servicing the lamphouse inte rior The bulb when outside the lamphouse must be encased in the cover 4 Clean the bulb after it has cooled to room temperature Do not touch the quartz envelope of the bulb fingerprints will burn in and create hot spots which may...

Page 7: ...cloth Place it on a hard surface and shatter the envelope with a sharp hammer blow DO NOT place an unshattered bulb in an ordinary refuse container 11 DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE OF XENON BULB HANDLING OR SERVICE Cathode Pin Cathode Anode Anode Pin Cathode End Cap Seal Seal Envelope Anode End Cap ...

Page 8: ... the hole in the reflector taking care not to touch the surface of the reflector INSERT THE ANODE ADAPTER STEM into the rear support collet The stem must be inserted as far as possible to permit full focus travel of the bulb Place the cathode adapter into the 65117 front bulb support pivot the retaining plate to its closed position and tighten the 2 thumb screws Tighten the socket head clamping sc...

Page 9: ...acement SECURE THE LAMPHOUSE COVER with the 4 tamperproof screws using the special screwdriver provided The cover must be securely in position to actuate the interlock switch and permit lamp ignition IT IS RECOMMENDED to establish a routine for periodically checking all electrical connec tions for tightness particularly those at the bulb A loose connection in the DC circuit will cause failure of t...

Page 10: ...inal current level 36 A The current setting must be increased in time to compensate for bulb aging but do not at any time exceed the maximum current rating 40 A REMOVE THE REAR COVER PANEL two pull type knobs located below the instrument panel This will expose the bulb position adjustment controls THE CENTER SECTION of the control is a threaded member that focuses the bulb in relation to the refle...

Page 11: ...with the best light distribution Turn the spot focus control knob located on the front of the lens mechanism to sharpen the edge of the spot THE SECOND METHOD of aligning the xenon bulb is to project the spot to the stage and using the bulb adjustment controls obtain a hot spot in the projected spot Center this hot spot in the projected spot by moving the entire control section around the two thum...

Page 12: ...he factory for most satisfactory operation Individual requirements may vary and the brake can be adjusted to best suit the operator or allow for a severe down angle Remove the color boomerang and lens mechanism housing loosen the nylon lock nut and adjust the screw on the friction brake to apply the desired tension Tighten the lock nut and replace the housing and boomerang REMOTE AUTO OPERATION TO...

Page 13: ...tall a section six inch diameter flexible tubing between the lamphouse exhaust stack and the projection booth exhaust system The two holes in the stack exposed by removing the vent cap can be used to secure the tubing IF THE INSTALLATION is to be made in a location where it is not possible to install an exhaust system leave the vent cap mounted to the exhaust stack THE RADIATION from some xenon bu...

Page 14: ...in larger spots THE MASKING SHUTTER chopper lever is the middle lever projecting through the top of the optical system housing The masking shutter blades are operated by this lever to shape the projected spot to a rectangle strip spot or dousing THE DISENGAGED POSITION of the masking shutter lever is to the extreme right toward operating side and varying degrees of masking to complete cutoff are o...

Page 15: ...lly TO REPLACE A FILTER HOLDER open the hinged top of the color disc housing and lift out the desired filter holder HIGH TEMPERATURE FILTERS RoscoLux or equivalent cut to nine inch diameter are required and are secured in the filter holders with paper fasteners NOTE WHEN PLACING COLOR FILTERS in the boomerang the less dense colors pink amber should be placed in the holders toward the rear of the b...

Page 16: ...h the exposed bulb THE INSIDE OF THE LAMPHOUSE and the blower should be cleaned periodically depend ing on the dust conditions at each installation Keep the blower inlet grille clean to permit free air flow The blower is permanently lubricated and requires no oil THE LENS SYSTEM should be kept clean to prevent any light reduction in the projected spot Tighten the horizontal swing and vertical tilt...

Page 17: ...A BLK DC B RED DC C BRN 2 D PINK 3 E ORN 4 F BLU 5 G YEL 6 I GRY 7 J BLK 8 M GRN Gnd Wires 7 8 not connected to Trouper MS CONNE CTOR LAMPHOUSE WIRING DIAGRAM Xenon Trouper ...

Page 18: ... 600 WVDC DS1 Xenon Bulb 700 Watt M1 65891 Elapsed Time Meter 60 Hz 39195 Elapsed Time Meter 50 Hz Export M2 65142 Ammeter 0 150 A R1 82167 Shunt 150 A 50 mV S1 80168 Top Cover Interlock Switch S2 81275 LAMP Switch ON OFF S3 81276 MODE Switch AUTO MAN S5 80168 Side Cover Interlock Switch J1 37990 Fan Cord Plug Assembly 65503 DC Pulse Igniter Assembly 65935 Lamphouse Power Supply Cable Assembly 883...

Page 19: ...o of these high voltage pulses and the lamp current will adjust to the output setting of the xenon power supply Multiple ignition pulses prior to bulb ignition normally indicate a low DC output setting See xenon power supply manual A warm or aged xenon bulb might also require multiple strikes TROUBLE SHOOTING IF THE XENON BULB does not ignite observe the following operational sequences for assis t...

Page 20: ...with the spotlight system contains thermal overload switches and circuits to protect the power supply from high or low AC input voltage A lack of open circuit voltage or interruptions in sustaining DC current may be traced to these circuits IF THE HIGH VOLTAGE ARC is audible at the lamphouse and the bulb does not flash check for a lamphouse DC lead arcing to ground If no ground fault is detected r...

Page 21: ...k for defective glass capacitor 65216 in igniter capacitor body cracked or leaking oil Replace if defective 3 Faulty or expired xenon bulb Replace as required Bulb fails to ignite ping audible no bulb flash 1 Faulty xenon bulb Check for cracked electrodes or darkened envelope Replace if defective 2 Ignition pulse shorting to ground Inspect DC leads for burned insulation dress leads away from groun...

Page 22: ...d automation contact not shielded Shield leads in conduit Excessive light flicker 1 Faulty or aged bulb Check for cracked or sagging electrodes replace if defective 2 Excessive ripple in DC output See power supply manual 3 Arc stabilization magnet reversed NORTH pole should point toward operator side Check with compass if required Reduced light output 1 Normal bulb aging Increase output current DO...

Page 23: ... hot spot Refocus bulb to flat field with iris fully open and spot size control handle trombone fully forward 2 Heat filter glass reversed or peeled Check for coated surface toward bulb replace if coating peeled 3 Reflector coating peeled Replace if defective ...

Page 24: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 FIGURE 1 ...

Page 25: ...2 01432 Screw 1 4 20 x 1 2 Socket Head 13 65503 DC Pulse Igniter Assembly 14 80168 Side Cover Interlock Switch S5 72178 Switch Mounting Bracket 15 65112 Lamphouse Back Casting 16 61 98002 Blower B1 115 V AC 50 60 Hz 17 65966 Igniter Lead Clamp Assembly 18 65827 Bulb Positioning Assembly less Collet 19 65960 Rear Support Collet 21 48027 Collet Retaining Ring 20 65131 Contact Clamp incl with Item 17...

Page 26: ...FIGURE 2 ...

Page 27: ... Compression Spring 65150 Fender Washer Outer 6 65112 Lamphouse Back Casting 7 65959 Focus Screw Bearing 8 65153 Focus Lock Screw 65154 Nylon Ball 3 16 Diameter 9 76329 Plug Button Chromed 10 65891 Elapsed Time Meter M1 60 Hz 65870 Elapsed Time Meter 50 Hz Export 00953 Screw 4 40 x 1 2 Round Head 01343 Lockwasher 4 01620 Hexnut 4 40 Brass 11 01382 Screw 8 32 x 3 16 Bind Head 12 65107 Instrument Pa...

Page 28: ...FIGURE 3 ...

Page 29: ... 95119 Bushing 1 1 4 95120 Lock Nut 1 1 4 8 81947 Capacitor C5 00381 Ground Screw 10 24 x 5 8 Fillister Head 9 80177 Capacitor C4A C4B 00375 Screw 10 24 x 3 16 Fillister Head 00885 Lockwasher 10 10 65966 Igniter Lead Clamp Assembly 00685 Screw 1 4 20 x 3 8 Hex Head 00876 Split Lockwasher 1 4 11 65131 Contact Clamp incl with Item 10 01532 Clamping Screw 8 32 x 7 8 Socket Head 12 65951 Lamphouse Wir...

Page 30: ...FIGURE 4 Items 20 21 shown offset for clarity See Figure 5 Items 11 13 Small Lens not shown see Parts List Item 23 ...

Page 31: ...andle Red Plastic 12 48410 Handle Shaft 13 01752 Lock Nut 1 4 20 Nylon Hex 14 01754 Friction Brake Screw 1 4 20 x 1 Hex Head Nylon 15 48899 Base Pan Welded Assembly 16 51162 Tension Spring 17 41 51178 Set Screw 10 32 x 1 4 18 51114 Stop Collar 19 51485 Slide Rod Left Right 48127 Truarc Ring 5100 56 48147 Truarc Ring 5101 56 20 51157 Pulley Focus Ribbon 21 51160 Pulley Stud 00830 Flatwasher 8 Brass...

Page 32: ...ens 25 83155 Retaining Clip Projection Lens 26 51160 Pulley Stud 00830 Flatwasher 8 Brass NOT SHOWN 48891 Base Rail Lamphouse Lens Mechanism 49342 Hand Rail 01346 Screw 5 16 18 x 1 2 Hex Head 00877 Split Lockwasher 5 16 PARTS LIST Figure 4 continued ...

Page 33: ...FIGURE 5 ...

Page 34: ... 32 x 3 16 Fillister Head 00891A Lockwasher 8 18 00853 Washer 1 4 Steel S A E 19 51156 Friction Plate 20 51602 Pull Rod Lower Fadeout Blade 21 00876 Split Lockwasher 1 4 22 00805 Hexnut 1 4 20 23 51517 Spacer 24 00866 Flatwasher 10 25 00400 Screw 10 32 x 1 1 2 Fillister Head 26 00831 Flatwasher 10 036 Thick 27 01344 Lockwasher 10 28 00378 Screw 10 32 x 1 4 Fillister Head 29 51443 Pivot Shaft Retai...

Page 35: ...opper Control 44 10048A Knob Red Plastic 45 00254 Screw 8 32 x 1 4 Fillister Head 46 00891 Lockwasher 8 47 47170 Iris Stop Bracket 48 48406 Bracket Chopper Control Handle 49 51153 Pivot Bushing 50 00876 Split Lockwasher 1 4 51 00805 Hexnut 1 4 20 52 01406 Locknut 5 16 18 53 51497 Chopper Pull Rod Long PARTS LIST Figure 5 continued ...

Page 36: ...34 FIGURE 5A 24372 Part No Description 01306 Screw 6 32 x 5 16 21 70029 Spring Washer 24369 Bell Crank 24372 Adapter Ring 24374 Iris 25034 Iris Clamp 25035 Link with Pins 41 51252 Screw 8 32 x 5 8 41 50325 Screw 6 32 x 3 8 41 51530 Shoulder Bolt 48402 Iris Control Handle ...

Page 37: ...51850 BOOMERANG ASSEMBLY ...

Page 38: ...566 Screw 10 24 x 5 16 Pan Head 01573 Jam Nut 1 4 20 45209 E Ring 3 16 49226 Adjusting Screw Replace with 51347 51166 Shoulder Screw 51192 Ultra Violet Filter 51196 Hinge Pin 51347 Adjusting Screw Mfr 1991 and Later 51376 Cover Plate Color Frame 51396 Catch 51398 Nylon Spacer Washer 51399 Spacer 51406 Clip U V Filter 51522 Frame Color Disc Housing 51526 Shaft Rocker Catch Pivot 51527 Shaft Color D...

Page 39: ...FOLDING BASE STAND Assembly No 65838 1 2 3 4 5 6 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 33 7 8 23 ...

Page 40: ...ad 41 70007 Flatwasher 7 16 41 35056 Nut 7 16 14 FlexLock 18 83745 Leg T Bolt Welded Assembly 19 83744 Base Leg Welded Assembly 20 49226 Leveling Foot 00919 Lock Nut 1 2 13 Hex 21 48395 Height Adjust Pin 3 8 Diameter 22 65824 Inner Tube Ring Welded Assembly 23 48399 Bronze Washer 24 83381 Collar Swivel Clamp 25 00687 Screw 1 4 20 x 1 2 Hex Head 26 01304 Screw 8 32 x 5 16 Pan Head 27 48394 Yoke Cov...

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