Strong International X-90, Instruction Manual

Page 1: ...X 90 Xenon Projection Console Type 31000 31002 Rev 6 99 STRONG INTERNATIONAL a division of Ballantyne of Omaha Inc 4350 McKinley Street Omaha Nebraska 68112 USA Tel 402 453 4444 Fax 402 453 7238 ...

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Page 3: ...STRUMENT PANEL includes an elapsed time meter to record the number of hours the bulb has operated These hours should be recorded on the XENON BULB RECORD on the inside back cover of this manual in the event of a warranty adjustment The ammeter indicates the operating current of the bulb see the warranty information packed with the bulb to determine the correct current setting for the bulb in use P...

Page 4: ...Door Sound Rack Pivot Rod Key Lock Automation Compartment Lamphouse Control Panel Exhaust Stack Arc Viewing Port Nose Cone Douser Handle Bulb Focus Knob Soundhead Mounting Arm Adjusting Screws Convenience Outlet STRONG X 90 CONSOLE X90 002 ...

Page 5: ...ct re connection The output side of the power supply contains the DC leads positive red and negative black 5 numbered control leads and a ground lead green The input side includes 3 AC leads L1 L2 L3 and a ground lead green Observe correct polarity and control wire numbering when replacing these leads REASSEMBLE THE CONSOLE by reversing the above sequence The angle of tilt will be set at a subsequ...

Page 6: ...stainless steel wire channel Figure 1 Item 68 provided Self adhesive mounts for standard plastic tie wraps are supplied inside the wire channels of the X 90 Terminal 13 of TB1 provides a five ampere 115 V AC feed to power an automation controller To comply with the listing requirements of Underwriters Laboratories the AC input to any automation controller must be hard wired to a barrier strip or s...

Page 7: ... Xenon Lamphouse X 90 DISTRIBUTION CENTER Assembly No 25266 X90 005 See Figure 4 for Euro Distribution Panel Blue Yellow Red Brown White Blue White Orange Orange White Yellow White Pink Grey Brown Violet ...

Page 8: ... booth circuits through the MASTER contactor EXHAUST AIR FLOW is to be measured at the exhaust stack and not determined by the rating of the blower Static pressure caused by bends and long duct runs reduces actual air flow at the end of the run If more than one console is installed in a common projection booth the exhaust air flow must be measured at each individual console EXCESSIVE EXHAUST DRAFT...

Page 9: ...rer s instructions CLEAR THE SHUTTER BLADES and changeover fire shutter douser s as required and install the alignment kit as illustrated Insert the aligning cord through the CinemaScope aperture plate and use an object of sufficient weight to keep the cord taut Close the film gate to retain the test aperture plate LOOK THROUGH THE LAMPHOUSE ACCESS DOOR and locate the reflected image of the aligni...

Page 10: ...USTRATIONS showing the correct and incorrect aligning cord images appear above The CORRECT illustration shows the cord covering its reflected image The INCORRECT drawing showing the cord and its reflected image denotes a small degree of misalignment Observe the results of the above adjustments by carefully watching the shifting position of the cord s reflection UPON COMPLETION of the alignment pro...

Page 11: ...will burn in and create hot spots which may shorten bulb life If fingermarks are made they should be carefully removed with methyl alcohol and cotton prior to bulb operation 5 Never view an ignited xenon bulb directly BLINDNESS OR PERMANENT EYE DAMAGE MAY BE INCURRED 6 Use only xenon bulbs designated as OZONE FREE When possible vent the lamphouse exhaust to outside atmosphere 7 Maintain the lampho...

Page 12: ...1969 65410 71242 71241 01598 81389 71099 41 51107 31245 71099 41 51107 Anode Lead Supplied with Bulb 01532 71969 00685 39191 01532 81341 01598 81343 81342 71099 31245 41 51107 Anode Lead Supplied with Bulb Do Not Deform 31245 Support Casting by overtightening 41 51107 Screw Tighten Screw snug only 2500 Watt 2000 Watt Type HS 2000 Watt Standard 1000 1600 Watt X90 010 ...

Page 13: ...gments equal distances will maintain the optical center The shorter ovarall length of the 2500 watt and 2000 watt HS bulb requires the addition of a spacer block 81336 and use of a one piece cathode support 71675 These components are factory installed when the X 90 is ordered for use with a 2500 watt bulb ASSEMBLE ALL BULB ADAPTERS as illustrated on the X 90 XENON BULB ADAPT ERS page to the bulb p...

Page 14: ... the igniter Connect the anode lead to the rear terminal of the shunt Dress the anode lead close to the upright pedestal to minimize the shadow Make certain all DC connections are tight and replace the stainless steel bulb enclosure cover REFER TO THE DOCUMENTATION packaged with the xenon bulb It contains important information prepared by the manufacturer of the bulb including the recommended nomi...

Page 15: ...ESS THE LAMP VOLTS switch to change the ammeter to display arc voltage To deter mine exact wattage multiply volts time amperes THE ANALOG ELAPSED TIME METER as illustrated will record the hours of bulb operation The meter runs only when the xenon bulb is operating THE OPTIONAL DIGITAL INSTRUMENT PANEL continuously displays the bulb current A arc voltage V wattage W and elapsed hours Elapsed hours ...

Page 16: ...the split cathode V block must be adjusted SLIDING THE SEGMENTS together or apart will raise or lower the center of the V Each segment mounts to the base using a single socket head screw moving the segments equal distances will maintain the optical center The one piece cathode support 71675 used with 2500 watt and 2000 watt HS bulbs should require no such adjustment WHEN THE ANODE SHADOW is center...

Page 17: ...arranty information packaged with the xenon bulb for specific user requirements TO ROTATE THE BULB loosen the socket head screw in the cathode clamp and remove the anode lead terminal from the shunt Rotate the bulb 180 degrees re attach the anode lead terminal and securely tighten the cathode clamping screw ADJUST THE XENON POWER SUPPLY to increase bulb operating current to or just below the maxim...

Page 18: ... and locked CHECK BLOWER Make certain the squirrelcage blower below the igniter is energized and operating and that the ducting to the bulb compartment is secure THE OPTIONAL 31902 EXHAUST AIR VANE SWITCH if used is wired in series with the air flow switch mounted to the base plate below the reflector Check both switches in the event of a CHECK BLOWER error message WHEN THE INTERLOCK CIRCUIT is co...

Page 19: ...enience feature ONLY Basing records of the lamp system on the total hours HR figures permits an accurate and ongoing history of bulb usage IF THE XENON BULB fails to ignite after several igniter pulses additional diagnostic mes sages will display on the LCD screen CHECK PWR SUPPLY If no DC current is sensed and voltage does not exceed 125 V DC check the xenon power supply Repair or replace as requ...

Page 20: ...r is permanently lubricated and requires no oiling but the blower grille should be cleaned VACUUM the air intake and exhaust grilles on the xenon power supply cabinet The intake grille is easily accessible through the back door of the console It may be necessary to loosen the 1 4 20 fasteners securing the power supply retaining strap and slide the power supply slightly toward the back to thoroughl...

Page 21: ...X 90 LAMPHOUSE SCHEMATIC Analog Controls X90 019 ...

Page 22: ... 2479 1214 Elapsed Time Meter 50 Hz 81 32004 M2 40191 Ammeter 0 200 A R1 82167 Shunt 150 A 50 mV R2 21 46059 Resistor 150k Ohm Watt S1 24406 Magnetic Interlock Switch Assembly S2 24406 Magnetic Interlock Switch Assembly 21 61007 Magnetic Actuator for 24406 S1 2 39260 Pushbutton Interlock Switch Euro models S3 85109 Air Flow Switch 12 30538 Mounting Bracket Air Flow Switch 39188 Air Paddle Actuator...

Page 23: ...ANALOG CONTROL PANEL PRINTED CIRCUIT BOARD Assembly No 23239 X90 021 ...

Page 24: ...X90 022 DIGITAL CONTROL PANEL PRINTED CIRCUIT BOARD Assembly No 23976 Wiring Diagram 1 of 3 ...

Page 25: ...X90 023 DIGITAL CONTROL PANEL PRINTED CIRCUIT BOARD Assembly No 23976 Wiring Diagram 2 of 3 ...

Page 26: ...X90 024 DIGITAL CONTROL PANEL PRINTED CIRCUIT BOARD Assembly No 23976 Wiring Diagram 3 of 3 ...

Page 27: ... 24274 Printed Circuit Board less Components R1 61 46002 Resistor 100 Ohm W 5 R2 61 46043 Resistor 100k Ohm W 5 J1 21 37051 Connector 5 Position 25275 VOLTAGE DIVIDER PRINTED CIRCUIT BOARD X90 025 Cut this jumper for use with DIGITAL Control Panel Cut this jumper for use with ANALOG Control Panel ...

Page 28: ...e ventilation will light this bulb The optional 31902 Exhaust Air Vane Switch if used is wired to this circuit DOOR The 2 interlock switches at the operator lamphouse access door and the rear door must be closed to actuate this light Make certain both of these doors are closed and locked The POWER ON AIR and DOOR indicators must all be lighted to permit ignition of the xenon bulb LAMP ON lights on...

Page 29: ...house control circuit is jumpered to terminal 5 in the xenon power supply and control wire 4 after completing the interlock switch circuit becomes wire 6 The 115 V AC circuit to the xenon power supply contactor is then completed by applying a dry contact closure between wires 3 6 from automation or remote switching or by placing the instrument panel LAMP switch in its ON position manual mode Conso...

Page 30: ...ite 1 Defective xenon bulb Check for damaged or scorched electrodes discolored envelope or end caps Re place if defective 2 Xenon power supply DC output set too low Increase DC output to bulb manufacturer s recommended nominal current level 3 Low DC open circuit voltage from xenon power supply Check no load voltage by holding PRESS FOR VOLTAGE switch and pressing LAMP ON switch Repair or replace p...

Page 31: ...ot exceed the maximum current rating specified by the xenon bulb manufacturer 2 Defective bulb Check for premature darkening of envelope subnormal arc voltage 3 Bulb defocused or misaligned Repeat bulb alignment procedure 4 Reflector coating peeled or discolored Replace reflector Noise in Theatre Sound System During Bulb Ignition or Operation 1 Defective suppression capacitor s C1 C2 C3 Check with...

Page 32: ... 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 53 52 54 55 57 56 58 59 60 61 62 63 64 65 66 67 63 68 69 70 71 72 73 74 75 76 63 FIGURE 1 X90 030 ...

Page 33: ...haft Extension Bulb Focus 10 71226 Soundhead Mounting Arm 11 01785 Mounting Screw 3 8 16 x 1 3 8 Hex Head 4 req d 12 71240 Slide Bar 2 req d 13 01784 Arm Positioning Set Screw 3 8 16 x 1 1 2 6 req d 14 71221 Nut Plate Soundhead Arm 01778 Nut Plate Mounting Screw 5 16 18 x 1 3 4 4 req d 15 21 40240 Duplex Receptacle Convenience Outlet 16 71202 Hole Plug 3 4 2 req d 71203 Hole Plug 1 1 4 17 31148 Lo...

Page 34: ...75 Igniter Case Coil Potted Assembly 62 87004 Igniter Printed Circuit Board Assembly 34 31411 Igniter Clamping Bracket Rear 35 83131 Blower Grille 4 Square 2 req d 36 61 98002 Automation Compartment Blower B3 115 V AC 50 60 Hz 37 24406 Door Interlock Switch Assembly S1 Magnetic 39260 Door Interlock Switch Pushbutton Euro 38 41 10011 Nylon Cable Clamp 3 4 7 req d 39 31944 AC Receptacle Assembly Sou...

Page 35: ...er SND 2 20 Ampere 24346 Switching Circuit Breaker SND 3 20 Ampere 24348 Switching Circuit Breaker MASK 2 15 Ampere 24348 Switching Circuit Breaker CURT 15 Ampere 24347 Switching Circuit Breaker TRANS 10 Ampere 24347 Switching Circuit Breaker ACC 10 Ampere 24347 Switching Circuit Breaker SLIDE 10 Ampere 57 71207 Switching Circuit Breaker MASTER 58 25265 Panel Silk Screened less Components 25266 Di...

Page 36: ...sembly 73 62 80100 Xenon Power Supply 74 31118 Lamphouse Power Supply Partition Plate Stainless Steel 75 31108 Power Supply Floor Plate Stainless Steel 76 25350 Power Supply Restraining Strap Assembly Order Replacement by Equipment Type Number on Data Plate NOT SHOWN 31433 Nose Cone Welded Assembly FIGURE 1 Parts List continued DOOR INTERLOCK SWITCH ASSEMBLY 24406 mounts to Console Frame MAGNETIC ...

Page 37: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 22 27 28 29 30 31 32 36 33 34 35 37 38 39 40 41 42 43 44 45 48 47 46 49 46 50 51 52 54 55 53 FIGURE 2 X90 035 ...

Page 38: ...9 Collar 2 kW as shown 16 71214 Outrider Shaft Support Pedestal 17 00889 Lockwasher 1 4 Internal Tooth 18 80193 Knob Bulb Focus Control 19 31218 Focus Shaft Extension 20 51 16002 Flexible Coupler 21 71636 Bulb Focus Shaft Threaded 22 31368 Front Pedestal Support Bracket 23 94129 External Snap Ring 2 req d 24 31322 Front Bulb Support Pedestal 25 71099 Pivot Bushing Support Casting 26 41 51107 Screw...

Page 39: ...2 81134 Threaded Stud Vertical Adjustment 43 31877 Rear Bulb Support Pedestal 44 94129 External Snap Ring 2 req d 45 81133 Threaded Shaft Horizontal Adjustment 46 31875 Thumb Screw 10 32 4 req d 47 31 07001 Heyco Bushing 48 31409 Bulb Enclosure Lower Cover 49 31406 Bulb Enclosure Rear Panel 50 31410 Inuslator Bushing Nylon 51 71247 Cathode Block Base Casting 52 71676 Cathode V Block Segment 2 req ...

Page 40: ...FIGURE 3 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 13 DIGITAL CONTROL PANEL Assembly No 24088 Items 1 8 ANALOG CONTROL PANEL Assembly No 31946 Items 9 15 X90 038 ...

Page 41: ...esive Backed 8 24086 LAMP Switch Assembly 9 31122 Control Panel Plate less Components 10 2479 1216 Elapsed Time Meter 60 Hz 10 2479 1215 Elapsed Time Meter 50 Hz Euro 11 40191 Ammeter 0 200 A 50 mV 12 62 70032 Current Control Cable Assembly 61 69002 Potentiometer only 10k Ohm 13 81 30002 Light Emitting Diode 4 req d 7056 0007 Green Cap 14 23868 Rocker Switch Momentary 15 23869 Rocker Switch LAMP 2...

Page 42: ...s 71929 Switching Circuit Breaker 5 Ampere 71630 Switching Circuit Breaker 10 Ampere 71660 Switching Circuit Breaker 16 Ampere 71775 Master Contactor KM see Figure 1 Item 50 71776 Contactor Enclosure for 71775 31338 Wire Harness Door Interlock Switches 31869 Transformer Assembly Euro X 90 FIGURE 4 X90 040 ...

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