Strong International XENON FXPS, Instruction Manual

Page 1: ...STRONG INTERNATIONAL a division of Ballantyne of Omaha Inc 4350 McKinley Street Omaha Nebraska 68112 USA Tel 402 453 4444 Fax 402 453 7238 XENON POWER SUPPLY High Reactance Type FXPS Rev 10 98 ...

Page 2: ... PREFACE 1 INSTALLATION 1 Tap Adjustment 2 MAINTENANCE 3 ILLUSTRATIONS FXPS Standard 4 Model LB 5 INSTALLATION DIAGRAM 6 TROUBLESHOOTING 7 WIRING DIAGRAMS FXPS Standard 10 Model LB 11 PARTS LIST 12 SPECIFICATIONS 15 ...

Page 3: ...ude an internally wired blower for additional heat dissipation Ther mal switches act as safety interlocks to shut down the power supply and protect the rectifier diodes in the event temperatures reach excessive levels A STEPDOWN TRANSFORMER reduces the input line to supply 115 V AC to power lamphouse control circuits as required The transformer is protected by a three ampere in line fuse INSTALLAT...

Page 4: ...he highest output A fine tap adjustment raises or lowers the current approximately four amperes The three fine tap terminal blocks are interconnected by means of a three lead jumper wire assembly attached to like numbered terminals To increase the DC output move the jumper wire assembly to tap the next 3 higher numbered terminals for example move from terminals 2 to terminals 3 ALL TAPS MUST BE ON...

Page 5: ...t output of the xenon bulb will decrease This is a normal factor of bulb aging and can be compensated by raising the DC output of the xenon power supply If the bulb was first operated at nominal current the power supply output can gradually be increased to but not in excess of he maximum current specified by the bulb manufac turer Increase the current as instructed above Decrease the power supply ...

Page 6: ...CR5 CR6 CR1 CR2 CR3 R2 K2 C1A C1B CR1 2 3 Forward Diodes CR4 5 6 Reverse Diodes TB1 2 3 Fine Taps TB3 4 5 Coarse Taps Xenon Power Supply Type FXPS Strong Lamphouse Leads DC to CR1 2 3 Heat Sink DC to L1 Buss Bar 2 4 to T2 Output 115 V AC 5 6 to K1 Coil 115 V AC 7 8 to 220 V AC 1 ph T1 S1 4 ...

Page 7: ...3 DATA PLATE R2 CR1 CR2 CR3 CR4 CR5 CR6 C1 C2 K2 R1 T1 FXPS Power Supply Model LB Strong Lamphouse Leads DC to CR1 2 3 Heat Sink DC to L1 Buss Bar 2 4 to T2 Output 115 V AC 5 6 to K1 Coil 115 V AC TB1 2 3 Fine Taps TB3 4 5 Coarse Taps CR1 2 3 Forward Diodes CR4 5 6 Reverse Diodes 5 ...

Page 8: ...Strong Lamphouse Leads DC to CR1 2 3 Heat Sink DC to L1 Buss Bar 2 4 to T2 Output 115 V AC 5 6 to K1 Coil 115 V AC 7 8 Ultra 80 only to 220 V AC 1 ph INSTALLATION WIRING DIAGRAM 6 ...

Page 9: ...oost Circuit Three wires derive from the T1 transformer two are single conductors and the third is a soldered pair The Boost Circuit should be connected only to the 2 single conductors Filter capacitors C1 C2 store energy and also contribute to bulb ignition CONTROL CIRCUITRY THE MAIN POWER TRANSFORMER is energized by contactor K1 which is pulled by a an automation system closure or b manual actua...

Page 10: ...necessarily enough to trip the AC line circuit breaker DIODE TESTING REPLACEMENT 1 Disconnect the diode from its circuit Inspect for discoloration oxidation or loose crimp at lead junction 2 A shorted diode will show low resistance in both directions An open diode will have infinite resistance in both directions An Ohmmeter test is required 3 a Analog VOM Select R x 1 Ohm scale With meter leads co...

Page 11: ...sent will frequently overcome low open circuit voltage condition but will not permit normal autostrike function Bulb requires multiple ignition pulses to light 1 Insufficient DC output See INSTALLATION section set tap setting as required 2 Faulty K2 relay Replace if defective 3 Faulty or expired xenon bulb Check for darkened envelope worn electrodes replace if required 4 One or more faulty bridge ...

Page 12: ...FXPS Standard Model Wiring Diagram See Page 4 10 ...

Page 13: ...FXPS Model LB Wiring Diagram See Page 5 11 ...

Page 14: ... V DC C6 7 81 08025 Ceramic Capacitor 005 µf 30 V DC 82 70012 Voltage Doubler Assembly C6 C7 CR7 CR8 CR1 2 3 81 47004 Forward Diode 100 A 300 V 1N3290 CR4 5 6 81 47001 Reverse Diode 100 A 300 V 1N3290R 91 98031 Buss Bar Diode Lead Connection 3 req d 82 20032 Heat Sink 2 req d 82 40254 Upper Heat Sink Brace Phenolic 82 40255 Lower Heat Sink L Bracket Phenolic CR7 8 81 47006 Boost Diode 3 A 600 V 82...

Page 15: ...l Order Numbers Choke Power Transformer Wattage Input Voltage L1 Choke T1 Power Transformer 2000 Watt 208 230 V 91 64005 91 64008 2000 Watt 380 440 V 91 64005 91 64009 3000 Watt 208 230 V 91 64005 91 64004 3000 Watt 380 440 V 91 64005 91 64006 4000 Watt 208 230 V 1249314 3 91 64012 4000 Watt 380 440 V 1249314 3 91 64001 7000 Watt 208 230 V 91 64013 91 64011 7000 Watt 380 440 V 91 64013 91 64007 Re...

Page 16: ... req d 82 40275 Cabinet Top Cover Power Supply Cabinet not shown not supplied with Console Mounted Optimax Highlight units Model LB See Page 5 23881000 Chassis Welded Assembly L Bracket 62 40069 Support Bracket Rectifier Heat Sinks 82 70010 Lead Assembly L1 Choke to Negative Heat Sink 82 70015 Lead Assembly Bridge Diodes to T1 Transformer 3 req d 77839000 Negative Lead Assembly 60 to Console Lamph...

Page 17: ...0 440 V 93 90022 100 150 30 LBPS 4kW 4000 Watt 208 230 V 77054 01 100 150 30 LBPS 4kW 4000 Watt 380 440 V 77054 02 100 150 30 FXPS 7kW 7000 Watt 208 230 V 93 90025 130 180 40 FXPS 7kW 7000 Watt 380 440 V 93 90028 130 150 40 LBPS 7kW 7000 Watt 208 230 V 77057 01 130 150 40 LBPS 7kW 7000 Watt 380 440 V 77057 02 130 150 40 NOTES 1 FXPS Standard Chassis available with Cabinet See Pages 4 10 2 LBPS L B...

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