Strong International XENON, Instruction Manual

Page 1: ...TERNATIONAL a division of Ballantyne of Omaha Inc 4350 McKinley Street Omaha Nebraska 68112 USA Tel 402 453 4444 Fax 402 453 7238 www strongint com XENON POWER SUPPLY for 10 kW Britelight Lamphead Rev June 2004 ...

Page 2: ...CONTENTS Page PREFACE 1 INSTALLATION 1 Tap Adjustment 2 INSTALLATION DIAGRAM 5 TROUBLESHOOTING 6 MAINTENANCE 9 WIRING DIAGRAM 10 PARTS ILLUSTRATIONS Figure 1 11 Figure 2 13 Figure 3 14 ...

Page 3: ...SINKS disperse the heat normally generated by the silicon diodes Each power supply chassis include an internally wired blower for additional heat dissipation Thermal switches on the rectifier heat sinks act as safety interlocks to shut down the power supply and protect the rectifier diodes in case temperatures reach excessive levels INSTALLATION CHECK THE EQUIPMENT DATA PLATE and make certain that...

Page 4: ...ed by the bulb manufacturer IGNITE THE XENON BULB and check the current as indicated on the control panel ammeter Allow 30 seconds for the current to stabilize and provide an accurate reading If the current is not within the above noted range extinguish the bulb It will be necessary to increase or decrease the DC output OUTPUT CURRENT ADJUSTMENT WARNING Turn off ALL primary AC power before making ...

Page 5: ...TTERED taps found on the lower three terminal blocks TB1 TB2 TB3 Coarse taps are lettered W X Y Z with W providing the lowest output increasing to Z at the highest output The coarse tap terminals connect to contactor terminals T1 T2 and T3 The 3 contactor leads must connect to the same lettered step W W W etc A coarse tap adjustment raises or lowers the current approximately twelve amperes To incr...

Page 6: ...the bulb manufac turer Increase the current as instructed above Decrease the power supply output to its former nominal current level upon the installation of a new replacement bulb TIMER PC BOARD OPERATION TIMER PRINTED CIRCUIT BOARD ASSEMBLY Part No 32 70137 provides timing functions to lamphead ignition and shutdown Upon closure of the POWER ON switch Local mode and assuming all interlocks are c...

Page 7: ...A 25 A Lamphead Cable Assembly P1 SYSTEM MUST BE GROUNDED All wiring must conform to local electrical code shield lamphead cable in conduit if required XENON POWER SUPPLY OBSERVE CORRECT POLARITY BRITELIGHT LAMPHEAD Connections Prewired TB9 Connections 1 Green 2 Orange 3 Blue 4 Red 5 Black 6 White 7 Brown 8 Yellow AC Input ...

Page 8: ...sustained by disabling lamphouse ignition by removing one AC lead from the igniter feed A TERTIARY WINDING on the main transformer T1 supplies the source for the Boost Circuit Three wires derive from the T1 transformer two are single conductors and the third is a soldered pair The Boost Circuit should be connected only to the 2 single conductors Filter capacitors store energy and also contribute t...

Page 9: ...cuit Inspect for discoloration oxidation or loose crimp at lead junction 2 A shorted diode will show low resistance in both directions An open diode will have infinite resistance in both directions An ohmmeter test is required 3 a Analog VOM Volt Ohm Meter Select R x 1 Ohm scale With meter leads connected in one direction the reading should be zero or nearly so reversing the meter leads should sho...

Page 10: ...less than 110 V DC a Check ceramic resistors R1 R2 should be in circuit and measure 100 Ohms b Check boost diodes D2 and D3 See preceding DIODE TESTING section c Check filter capacitors Replace if defective Bulb requires multiple ignition pulses to light 1 Insufficient DC output See INSTALLATION section set tap setting as required 2 Faulty or expired xenon bulb Check for darkened envelope worn ele...

Page 11: ...ation of one of the heavy DC output leads from the xenon power supply 2 Defective component on current sensor PCB Repair or replace secure replacement board to DC lead as noted above 3 Defective hour meter Replace as required MAINTENANCE VERY LITTLE MAINTENANCE is required to keep this power supply in good operating condition Like most lighting equipment regularly scheduled cleaning is most import...

Page 12: ...10 WIRING DIAGRAM Britelight 10 kW Xenon Power Supply ...

Page 13: ...11 FIGURE 1 1 2 3 4 6 7 8 9 10 11 12 3 13 14 15 5 ...

Page 14: ...l Assembly see Figure 2 6 32 00414 End Panel Control Side 4100621 Mounting Screw 10 32 x 5 8 4107101 Flatwasher 10 7 32 00222 Bottom Panel 8 31 62011 Terminal Section 8 req d 31 62012 Terminal Strip End 9 31 62025 Barrier Strip 10 32 00019 Capacitor Assembly 2 req d 31 08133 Power Factor Capacitor 60µf 370 V AC 32 40724 Bracket 11 31 62044 Barrier Strip 2 req d 12 32 00410 Front Panel 4100621 Moun...

Page 15: ... 98162 Test Point Socket Red 10 31 61049 Focus Switch Momentary 11 98150 Rubber Switch Boot 11 31 61030 Strike Switch SPST Pushbutton 31 61065 Rubber Switch Boot 12 31 61048 On Off Switch DPDT 13 31 61048 Remote Local Switch DPDT 11 98150 Rubber Switch Boot 14 31 61015 Switching Circuit Breaker 5 A 31 61126 Rubber Boot 15 31 30076 Indicator Light Amber MOLEX CONNECTORS not shown Part No Descriptio...

Page 16: ...14 XENON POWER SUPPLY CHASSIS FIGURE 3 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 ...

Page 17: ...2 100 Ohm 100 W 9 82 40254 Heat Sink Mounting Plate Phenolic 10 81 45016 Relay K6 11 21 62067 Terminal Block Segment 3 req d 21 62066 Terminal Block End 12 31 21054 Fuse Block 13 31 21038 Fuse 30 A 250 V 14 32 40624 Chassis Plate WeldedAssembly 15 82 40255 Heat Sink Mounting Plate 16 82 20032 Heat Sink 17 81 47004 Forward Diode CR1 2 3 100 A 300 V 1N3290 18 61 71010 Positive Lead Red 19 61 71009 N...

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