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SA9000AC and SA12000AC PARTS LIST

Ref. Part

Number

A

Bearing Housing Assy.

304314

B

Primary Drive Shaft Assy.

304304

C

Retaining Ring (2)

205191

D

Bushing (2)

204012

E

56T Gear

204703

F

Aux. Handle Assy.

5703079

G

Drive Shaft Bushing

304313

Housing Assy.

J

Interm. Drive Shaft Assy.

304814

K

“E” Ring

205116

L

Base

404921

M

Nut, 7/16-20 Locknut

205192

N

Clutch Stud

404517

P

Clutch Handle Replacement Kit 5703178
(Includes Items V, W, AX & AY)

Q

Thrust Bearing Replacement Kit 5703194
(Includes Item W, O-Ring)

R

Clutch Gear Assy

306100

S

Washer (2)

204360

T

84T Gear Assy

306101

U

Clutch Handle Nut

404518

V

Clutch Spring Keeper

204721

W

“O”-Ring

204770

X

Brake Spring Replacement Kit

5703160

Y

Screw, 1/4-20x1" (2)

205190

Z

Clutch Spring

204711

AA

Spacer (3)

404513

AB

Front Plate

404511

Ref. Part

Number

AC

Level Wind Pin

404516

AD

Level Wind

204709

AE

Nut, 10-32 Locknut (2)

205193

AF

Brake Disc Assy.

304422

AG

Screw, 1/4-20x7/8 (3)

205242

AH

12T Pinion Gear

404522

AJ

“E” Ring

205135

AK

Base Spacer

404510

AL

Reel Shaft

404514

AM Retaining Ring

204468

AN

Screw, 1/4x20x1/2" (4)

205189

AP

Washer (2)

205109

AR

Reel Assy.

304815

AT

Rope Clamp Kit

5243506

AV

Cover-SA9000/12000AC

204747

AV

Cover-SA9015AC/12015AC

204630

AV

Cover-(CSA) SA9000/12000

404942

AV

Cover-(CSA) SA9015/12015

404593

AW Cover Plug

204713

AX

Clutch Handle

204712

AY

Screw – #4x1/2

205196

AZ

Cable & Hook

5240478

(7/32x25') (SA9000AC)

AZ

Cable & Hook

5240452

(7/32x50') (SA12000AC)

BD

Finger Spring Washer

205200

BE

Top Decal (Not Shown)

204737

BG

DL Decal (Not Shown)

204729

BH

Clutch Decal (Not Shown)

204731

MOTOR PARTS

DA

Motor Assy

304921

DC

Strain Relief Bushing

206670

DD

Electrical Cord

205038

DE

Switch 

204419

DF

Screw – 8-32x1"

205180

DG

Bridge Assy

304426

DH

Washer

205194

DJ

Nut – 8-32

205195

PULLEY BLOCK

EA

Pulley Block & Hook (Complete) 5240270

REMOTE SWITCH

FA

Switch Assy

5240890

FA

IN/OUT Rocker Switch only

204491

FA

OFF/RUN Rocker Switch only

204490

E

N
G

L

I

S

H

7

WIRING DIAGRAM

SA9000AC/12000AC

To order replacement parts contact:

Dutton-Lainson Company

www.dlco.com
Tel: 800-569-6577 • Fax: 402-460-4612
e-mail: DLsales@dutton-lainson.com

In Europe Contact:
Bainbridge International Ltd.

8 Flanders Park
Hedge End
Southampton
Hampshire, SO30 2FZ  UK
Tel: +44 (0) 1489-776050
Fax: +44 (0) 1489-776055
www.bainbridgemarine.co.uk

WIRING DIAGRAM

SA9015AC/12015AC

Summary of Contents for SA5000AC

Page 1: ...UTION CONTINUOUS RUNNING IN EXCESS OF 3 MINUTES WILL DAMAGE WINCH MOTOR GUIDE TO ROLLING LOAD CAPACITY Maximum weight in pounds and kilograms rolling load APPROXIMATE LOAD SPEED FT MIN MODEL PERCENT INCLINE LOAD CAPACITY Load capacity dead weight is a measure of actual maximum force to which the winch system may be subjected All capacities shown are with 15 of cable on the reel and 10 rolling fric...

Page 2: ...three turns of cable on the reel Keep the winching area free of all unnecessary personnel Never stand between load and winch When winching operation has been completed do not depend on the winch to support the load Always secure the load properly Use tie down straps or chains The auxiliary handle is provided for emergency use only Never use the auxiliary handle as an assist to the motor when the m...

Page 3: ...r is designed for intermittent service only Extended use without cooling off periods will cause overheating result ing in motor damage Maximum recommended continuous run time is three minutes 3 It is recommended that whenever the winch is not being used that it be unplugged from the power sup ply The bridge is subject to damage caused by elec trical storms or voltage surges if the winch is left pl...

Page 4: ...over mounting bolts Be sure that the power is dis connected from the housing and lift the housing off of the winch by gently stretching it open near the lower front corner Rotate the winch reel so that you have access to the rope clamp Remove the old cable and replace it with a new cable of the same size Be sure that the cable passes under both sides of the rope clamp and that the clamp is tighten...

Page 5: ... model number and click on symptom Motor runs but winch fails to pull cable for complete diagnoses and corrective action 5 Check the pulley block and hook assembly MODELS SA7000AC AND SA12000AC to be sure that the pulley rotates freely on the bronze pulley spacer Occasional greasing of these two items is recommended FIG 6 FIG 7 O Ring Illustration Clutch Spring Illustration E N G L I S H 5 Clutch ...

Page 6: ...04713 AP Cover SA5000AC 7000AC 404564 AP Cover SA5015AC 7015AC 404582 AP Cover CSA SA5000 SA7000 404595 AP Cover CSA SA5015 SA7015 404994 AQ Clutch Handle 204712 AR Screw 4 2 205196 AS Clutch Spring 204661 AU Cable Hook 3 16x20 5240692 SA5000AC AU Cable Hook 3 16x50 5240445 SA7000AC AV Screw 1 4 20x1 2 205190 AW Top Decal Not Shown 206627 AZ Clutch Decal Not Shown 204731 Ref Part Number MOTOR PART...

Page 7: ...4x20x1 2 4 205189 AP Washer 2 205109 AR Reel Assy 304815 AT Rope Clamp Kit 5243506 AV Cover SA9000 12000AC 204747 AV Cover SA9015AC 12015AC 204630 AV Cover CSA SA9000 12000 404942 AV Cover CSA SA9015 12015 404593 AW Cover Plug 204713 AX Clutch Handle 204712 AY Screw 4x1 2 205196 AZ Cable Hook 5240478 7 32x25 SA9000AC AZ Cable Hook 5240452 7 32x50 SA12000AC BD Finger Spring Washer 205200 BE Top Dec...

Page 8: ...hes For warranty claims follow instruction given in Limited One Year Warranty E N G L I S H DECLARATION OF CONFORMITY Dutton Lainson Company Hastings NE 68902 0729 U S A manufactures and declares that the winch identified above fulfills all relevant provisions of the Directive 2006 42 EC The technical file may be obtained from the persons listed below WINCH DATE CODE LOCATED INSIDE FRAME AT REAR W...

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