Structural Concepts Reveal NR3651RRSSV Installation And Operating Manual Download

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TABLE OF CONTENTS

TABLE OF CONTENTS …………………………………………………………………………………...…...

REVEAL® REFRIGERATED OVER-UNDER COMBO MODEL APPLICABILITY & DIMENSIONS ..

OVERVIEW / DISPLAY TYPE I vs. II / COMPLIANCE / WARNINGS / PRECAUTIONS ……………...

INSTALLATION: TOE-KICK & GRILLE REMOVAL / DISONNECTING CASE FROM PALLET …….

INSTALLATION, CONT’D: CASTER ADJUSTMENT / LOCK / UNLOCK / CASE REMOVAL

FROM PALLET .……….………………………………………………………………………..……...

INSTALLATION, CONT’D: SHELVING ASSEMBLY COMPONENTS ...………………………………...

INSTALLATION, CONT’D: MAIN POWER SWITCH / TOE-KICK & AIR INTAKE GRILLE / PLUG-IN

INSTALLATION, CONT’D: SHIPPING BRACE / ATTACHING FRONT PANEL COMPONENTS /

HANDLES ……………………………………………………………………………………………….

INSTALLATION, CONT’D: ATTACHING SIDE PANELS, REAR PANEL AND REAR GRILLE ……..

INSTALLATION, CONT’D: OPTIONAL ACRYLIC SECURITY COVER ………………………………...

CASE DESIGN: FRONT OF CASE (UNITS WITH LOWER REAR DOORS) .......................................

CASE DESIGN, CONT’D: REAR OF CASE (UNITS WITH LOWER REAR DOORS) ..……………….

CASE DESIGN, CONT’D: CONTROLLER / DC DRIVERS / MAIN POWER SWITCH /

CONDENSER COIL FILTER ….………………………………………………………………………

CASE DESIGN, CONT’D: NIGHT CURTAIN ACCESS AND OPERATION ……………………………..

CASE DESIGN, CONT’D: TUB AREA (AFTER DECK PAN REMOVAL) ……………………………….

CASE DESIGN, CONT’D: LED LIGHT SWITCH LOCATIONS / LED LIGHTS / THERMOMETERS ..

CASE DESIGN, CONT’D: REAR SLIDING DOOR REMOVAL / REAR PERFORATED PLENUM

CONTROL ………………………………………………………………………………………………

CASE DESIGN, CONT’D: CONDENSER PACKAGE (SELF-CONTAINED UNITS ONLY) …………..

PRODUCT PLACEMENT / UPPER SECTION & HONEYCOMB AIRFLOW / LOAD LINES ………….

CLEANING SCHEDULE (TO BE PERFORMED BY STORE PERSONNEL) ..…....…...…………...….

PREVENTIVE MAINTENANCE (TO BE PERFORMED BY TRAINED SERVICE PROVIDER) ……....

TROUBLESHOOTING (TO BE PERFORMED BY STORE PERSONNEL ONLY) ...………………......

TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) ……….

TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) -

CONDENSING SYSTEM ..………………………………………………………………………...….

TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) -

EVAPORATOR SYSTEM ...…………………………………………………………………………...

SERIAL LABEL INFORMATION & LOCATION ..…………………………….……...…....……………..…

TEMPERATURE CONTROLLER - CAREL® ...…..……………………..…….……………………..……..

TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ...…...…...….....

4-5

23-25

26-27

28-31

35-37

Summary of Contents for Reveal NR3651RRSSV

Page 1: ...IDING DOORS WITH PERFORATED ACRYLIC PLENUMS OR SOLID BACK PANELS CAUTION DO NOT PUSH OR PULL ON UPPER GLASS ENCLOSURE ONLY USE HANDLES AT EACH END OF CASE TO PUSH OR PULL CASE INTO POSITION Models Are Shipped WITHOUT Panels and Cladding Attached See Pages 10 11 For Component Attachment Instructions Reveal Reveal Model NR3631RRSSV Self Service Solid Back Rear Panel Optional Product Steps Shown As S...

Page 2: ...R COIL FILTER CASE DESIGN CONT D NIGHT CURTAIN ACCESS AND OPERATION CASE DESIGN CONT D TUB AREA AFTER DECK PAN REMOVAL CASE DESIGN CONT D LED LIGHT SWITCH LOCATIONS LED LIGHTS THERMOMETERS CASE DESIGN CONT D REAR SLIDING DOOR REMOVAL REAR PERFORATED PLENUM CONTROL CASE DESIGN CONT D CONDENSER PACKAGE SELF CONTAINED UNITS ONLY PRODUCT PLACEMENT UPPER SECTION HONEYCOMB AIRFLOW LOAD LINES CLEANING SC...

Page 3: ...APPLICABILITY DIMENSIONS Model Upper Display Case Height Overall Case Height Case Depth x Width NR3651RRSSV 16 50 3 4 33 D x 35 3 4 W NR3658RRSSV 16 57 1 2 33 D x 35 3 4 W NR4851RRSSV 16 50 3 4 33 D x 47 3 4 W NR4858RRSSV 16 57 1 2 33 D x 47 3 4 W ...

Page 4: ...hat the ambient temperature does not exceed 75 F 24 C and 55 maximum humidity Type II display refrigerators are intended for use in an area where environmental conditions are controlled and maintained so that the ambient temperature does not exceed 80 F 27 C and 55 maximum humidity If unsure if your unit is Type I or II see tag next to serial label See SERIAL LABEL LOCATION INFORMATION LISTED TECH...

Page 5: ...NES LED lamps reflect specific size shape and overall design Any replacements must meet factory specifications CAUTION WIRING DIAGRAM FORMAT LOCATION Each case has its own wiring diagram folded in its own packet Wiring diagram placement may vary it may be placed near field wiring box raceway or other related location CAUTION DO NOT RELY ON THERMOMETERS OR THERMOSTATS FOR ACTUAL PRODUCT FOOD TEMPER...

Page 6: ...ft air intake grille UP and OFF case Air intake grille is held in place by magnets No screw removal is required Place air intake grille in secure location while removing case from pallet 3 Disconnect Case From Pallet Use Phillips driver to remove screws from shipping brackets Remove and discard shipping brackets from pallet Place J bar pry bar under base frame Raise case up from pallet to take wei...

Page 7: ...amp if available Slide pallet from under case as required Maintain support of case at all times or center of gravity may cause case to fall See illustration at right 7 Casters Locking After case is at desired position and height use level to check that case is level and plumb Readjust height as needed as instructed in step 4 Locking Height After proper height and positioning of case is attained ti...

Page 8: ... to attach to slots in upright F Nylon thumb screws 4 per shelf secures shelving during shipment Note Remove using pliers if necessary and discard thumbscrews after case is installed so shelves can be disassembled to clean or service G Rear shelf support rail H Left and right glass shelf cover assemblies glass is affixed to covers with 2 sided tape from factory Caution Glass pieces ARE NOT IDENTIC...

Page 9: ...nfirm that evaporator fans are rotating Turn on LED light switch at front left header 10 Toe Kick To Case After case has been fully assembled and is in position return toe kick to case Toe kick is held in place by magnets only No screw replacement is required 11 Return Air Intake Grille To Case After case has been energized and main power switch has been turned on return air intake grille to case ...

Page 10: ...ter case is in position remove shipping brace that is just below condenser package by removing 2 screws Note Shipping brace that is opposite to air intake side of condenser package shown below is NOT to be removed 13 Attaching Front Panel Components Carefully remove components from packaging Note All front panel components may be attached to case via magnets WITHOUT screw attachments Attach front ...

Page 11: ...on below 17 Attaching Rear Grille Use finger holes to place rear grille s inner hooks onto case rear s lower shoulder screws Snap onto case s two 2 rear vertical magnets Note Components may be removed in reverse order they were shown being attached on this sheet Hook Unlocked Latch Typ Rear Grille Side Panel Typ Rear Upper Panel Slots Side Panel Typ Inserts Hooks Locked Latch Hook Rear Grille Inne...

Page 12: ...must rest against upper security cover stop Lock at both ends of cover with locking mechanism Important After locking in place store keys in safe yet accessible place If removing acrylic security cover store in safe location away from foot traffic as well as work areas that could lead to scratching or marring of surfaces See CLEANING SCHEDULE TO BE PERFORMED BY STORE PERSONNEL for cleaning informa...

Page 13: ...solid back panel Acrylic perforated plenums are controlled by rear door brackets opening and closing action See illustration below Deck Pans Acrylic Perforated Plenums Optional Acrylic Air Return Deflector Upper Shelving Air Return Grille UV Bonded Glass Upper Honeycomb Air Diffuser Convertible Upper Section Ambient Refrigerated Refrigerated Lower Section Handles For Pushing or Pulling Unit Into P...

Page 14: ...ord route may differ depending upon customer request Side cladding air intake grille etc has been removed for illustrative purposes only see below Upper Section Removable Rear Doors Lower Section With Optional Rear Doors And Acrylic Perforated Plenums Condenser Package Clean Sweep Coil Cleaner Handles For Pushing or Pulling Unit Into Position Caster Typ Magnets For Rear Panel Grille Thermostat and...

Page 15: ...move base support bracket by removing 4 screws Remove 4 screws from the controller DC driver box cover to access electrical components Note Only certified electricians are to access electrical components in case After accessing controller and or DC drivers return components to case in reverse order they were removed Air Intake Grille Main Power Switch Thermostat Terminal Block DC Drivers Contactor...

Page 16: ...e Reach in grasp handle and pull night curtain upward Replace grille Reattach screws C Firmly grasp handle and slowly extend night curtain shown green for illustrative purposes Attach magnets to front of honeycomb housing D Side view of night curtain attachment to mid deck header Caution To retract curtain carefully break magnet s hold on mid deck header slowly rewind curtain until it rests back o...

Page 17: ...only Caution Turn main power off before accessing tub area Illustration below shown after removal of deck pans After cleaning or servicing in tub area return deck pans to case and return power to case Refrigeration Line Route Case Rear Case Front Drain Evaporator Coil Cover TXV Evaporator Fan Refrigeration Lines Evaporator Coil Acrylic Return Airflow Deflector Air Discharge ...

Page 18: ...rk properly See TROUBLESHOOTING section in manual if LED lights malfunction 8 Thermometer Function Placement Separate thermometers are located in both upper and lower sections of case Cases with lower rear sliding doors have different thermometer location than units with solid back rear lower plenums as shown in illustrations below Thermometer provides temperature of refrigerated section of case T...

Page 19: ...door up toward the top of the case pivot the bottom of the door out Return doors to case in reverse order they were removed 10 Rear Perforated Plenum Control Optional acrylic perforated plenums are shown Your unit may have solid back panel Units with acrylic perforated plenums have sliding doors with angled brackets that insert into acrylic perforated plenum slots as shown below As doors open and ...

Page 20: ... Coil Hot Gas Loop Condensate Pan Sight Glass Compressor 12 Condenser Package Self Contained Units Assembly disassembly and servicing to be performed by licensed refrigeration contractor Condensate Package Configuration Illustration shown is from model NR3658RRSSV Your unit s component layout may slightly vary Controller DC Driver Evaporator Section Drain PVC Optional Clean Sweep Condenser Coil Cl...

Page 21: ...A wide range of product may be displayed 2 Convertible Upper Airflow Consideration Upper section airflow diffuses at rear with return airflow grille at front Do not block air diffuser grille or return air grille Product must be kept 1 from upper shelves and or upper glass area to enhance free airflow 3 Honeycomb Airflow Consideration Airflow from honeycomb air diffuser flows over and around produc...

Page 22: ...h dry with paper towel Remove streaks or heat stains from stainless steel by rubbing with club soda Weekly Magnetic Condenser Coil Filter Self Contained Units Only This filter helps prevent dust particles from entering condenser coil It is accessible at air intake side of case Clean magnetic condenser coil filter by following either step 1 or 2 then follow step 3 1 Magnetic condenser coil filter i...

Page 23: ...ng method If electric coil overflow evaporator pan is dirty clean it and in same manner while cleaning rest of condenser package After thoroughly cleaning condensate pan with scrub brush and solution rinse thoroughly with clean water in spray bottle and wipe dry with sponge or paper towel Use moist cloth to wipe off dust debris that collects on various parts fans sight glass condensate overflow pa...

Page 24: ...care not to dislodge the heating wire that prevents condensation on the honeycomb retainer B Apply pressure to collapse the honeycomb to allow it to be pulled out of honeycomb retainer C Pry downward away from honeycomb retainer Clean honeycomb with warm water and soap solution Submerse if necessary Use brush to dislodge stubborn or sticky residue Dry by using vacuum s blow mode Honeycomb Air Diff...

Page 25: ... Remove the Clean Sweep rail Wash rails brushes in hot water and mild soap solution If brushes are worn they must be replaced Call Technical Service Department to replace Toll Free number is listed at end of manual Clean condensing coil Use air pressure or industrial strength vacuum clean the dust and dirt that may collect on the condenser coil Caution Coil fins are sharp Handle with care Reattach...

Page 26: ...Holding Proper Temperature If a large amount of warm product was added to the case it will take time for the temperature to adjust Product must be pre chilled before placing in case Check that the case is not in the sun or near a heat or air conditioning vent See OVERVIEW NSF TYPE COMPLIANCE WARNINGS PRECAUTIONS section in this manual for specifics If case is located near outside doors temperature...

Page 27: ...come on it may need to be replaced Contact Structural Concepts Technical Service Department for replacement light see TECHNICAL SERVICE section of this manual for contact information To replace disconnect plug from existing LED light Disconnect LED light from its brackets Replace with new LED light Insert plug ALL THE WAY into LED light orifice If case is not hard wired check that power cord is pr...

Page 28: ...drain into Swap out regularly until case has completely drained When power to case is restored condensate pan should function properly and water will no longer overflow onto flooring Check that the drain trap is free of debris Check that the drain PVC is correctly positioned over condensate pan Check store conditions To prevent condensation in Type I environments maximum conditions are to be 55 hu...

Page 29: ...that the fan shroud is properly secured Fans Are Not Working Check that the MAIN power switch is on Check that fans are plugged in at the fan shroud Check for foreign material obstructing fan performance Check that fan blades freely rotate within fan shrouds Check that power is going to fans Check that fan wiring is connected on terminal blocks System Not Operating Check that the utility power is ...

Page 30: ...mperature changes during defrost mode but will return to normal Fourth LED will indicate defrost cycle in progress Check that case is not in sun or near a heat or air conditioning vent If case is located near outside doors temperature fluctuation can hinder unit s ability to maintain temperature Check that condenser coil has been cleaned Check that magnetic air filter attached to rear grille has b...

Page 31: ...Is Not Operating Check that the utility power is on Check that the MAIN power switch is on Check the circuit breaker box for tripped circuits Condensing Unit Is Not Operating Check that the power is turned on Determine if temperature controller settings are properly set See your case s serial label for your model s specified settings See SERIAL LABEL LOCATION INFORMATION LISTED TECH INFO SERVICE s...

Page 32: ... system Check that liquid line filter dryer is not plugged Check that close offs are intact around condensing coil and that air is not recirculating Check that store ambient temperature isn t above maximum allowed See OVERVIEW TYPE COMPLIANCE WARNINGS PRECAUTIONS WIRING PLUGS section in this manual Head Pressure Too Low Check if sight glass is flashing or showing low charge Check that suction pres...

Page 33: ...re is no air recirculation around evaporator coil Check that evaporator coil is not iced up High Suction Pressure Check for refrigerant overcharge Check that compressor reed valves aren t bad Look for high suction low head pressure Perform pump down Check that the cooling load isn t high Product must be pre chilled before placing in refrigerated section of case Check that case is at least 15 feet ...

Page 34: ...MI 49441 Phone 231 798 8888 Fax 231 798 4960 www structuralconcepts com 34 SERIAL LABEL LOCATION INFORMATION LISTED TECH INFO SERVICE Serial Label Location Information Listed Technical Information Service Serial labels are located near the electrical access on your case Serial labels contain electrical temperature refrigeration information as well as regulatory standards to which the case conforms...

Page 35: ...eing made will resume 3 If the instrument is switched off before pressing the Prg key all modifications to parameters will be lost Set Set aux Prg mute def Prg mute Set Set def Set aux aux def Set Prg mute Structural Concepts Corp 888 E Porter Rd Muskegon MI 49441 Ph 231 798 8888 Fax 231 798 0393 www structuralconcepts com I Oper Manuals PUB Templates Carel Controller Carel Controller IR33 pub Thi...

Page 36: ...P alarms reset temp monitoring Summary Table of Alarm and Signals Display Buzzer and Relay Structural Concepts Corp 888 E Porter Rd Muskegon MI 49441 Ph 231 798 8888 Fax 231 798 0393 www structuralconcepts com 36 I Oper Manuals PUB Templates Carel Controller Carel Controller IR33 pub This data derived from Carel Material ir33 030220441 rel 2 0 01 05 2006 ...

Page 37: ...ator min F 1 250 d6 Display on hold during defrost C 0 2 dd Dripping time after defrost min F 0 15 d 1 Display of defrost probe 1 C F F 5 Select Celcius C or Fahrenheit F flag C 0 1 Structural Concepts Corp 888 E Porter Rd Muskegon MI 49441 Ph 231 798 8888 Fax 231 798 0393 www structuralconcepts com 37 I Oper Manuals PUB Templates Carel Controller Carel Controller IR33 pub This data derived from C...

Page 38: ...torney fees and costs Remedies of SCC SCC s rights and remedies shall be cumulative and may be exercised from time to time In a proceeding or action relating to the breach of this Agreement by Purchaser Purchaser shall reimburse SCC for reasonable costs and attorney s fees incurred by SCC No waiver by SCC of any breach of Purchaser shall be effective unless in writing nor operate as a waiver of an...

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