PUSH BUTTONS ON FRONT PANEL
MOVING TABLE
POS. INPUT
SWITCH SIGNAL INPUT
LED light bar on front panel
Triac
outputs
24Vac output
circuit
See drawing
no.15113470
for details
ACTIVATION OF M1
(CUTTING MOTOR)
15673120
M1
+140°C
M1 (TERMOSWITCH)
CUTTING
MOTOR
CUTTING MOTOR M1
OVERLOAD
Current Sense
Circuit
(Main motor current)
DC
OUTPUT
SAFETY GUARD OPEN.
EMERGENCY STOP ON
NAMUR
INPUT
CIRCUIT
BU4
BU5
BU7
RD15
RD16
RD15
RD11
BK2
BK3
BK11
BK12
BK13
W3
24Vac line out
RD17
24Vac neutral
24Vdc
DISCOTOM-6, Circuit diagram
FTH / FTH
SEE DRAWING
No. 15673230
M
STEPMOTOR, MOVING TABLE
MOVING
TABLE
DRIVER
STEP-
MOTOR
RD
RD/WH
GN
GN/WH
WH
WH
BK
BK
BU20
BU23
BU21
BU22
W9
W11
RD12
RD13
BU1
BK1
BK11
BK12
BK13
0,17 A
RD8
212 V
RD7
RD1
12 V
RD2
3,0 A
3,0 A
12 V
2,1 A
9,5V
WATER VALVE IN
COOLING POSITION.
WATER VALVE IN
SLUCING POSITION.
BU4
BU2
BN
WH
YE
GN
Cut. Cur. 125%
Cut. Cur. 62,5%
Cut. Cur. 175%
Cut. Cur. 150%
Cut. Cur. 87,5%
Cut. Cur 37,5%
Cut. Cur. 200%
Cut. Cur. 50%
Cut. Cur 25%
Cut. Cur 12,5 %
Cut. Cur. 75%
Cut. Cur. 100%
BK23
BK22
BK21
GNYE
W1 UL/CSA
4(5) x AWG 12 (@ <240V)
OG
GN (GNYE)
BK
RD
BK2
BK3
BK1
W1 EU
4(5) x 2,5mm²
GNYE
BK or GY
BN
BK
3x200V / 50Hz.
3x200 - 210V / 60Hz.
3x380 - 415V / 50Hz.
3x460 - 480V / 60Hz.
MAINS SUPPLY:
Continuous
(S1)
Non continuous
S3, 15% 10min.
2,2 kW.
3,2 kW.
N/A
3,2 kW.
4 H.P.
N/A
4 H.P.
M1: CUTTING MOTOR
W18
BN
BU
(BN)
(BU)
GNYE
W14
W13
W5:RD1
W5:RD2
REAR PLATE
GNYE
GNYE
GNYE
FRAME
BOTTOM
REAR PLATE
CUTTING ROOM
PLATE
GNYE
FRONT
FRAME
GNYE
BOTTOM
ALL WIRINGS 0,75mm², EXCEPT OTHERWISE MARKED.
COLOR CODES:
126VA
3,3mm² / AWG 12
REAR
PLATE
COVER
PLATE
GNYE
BN = Brown
RD = Red
GN = Green
BU = Blue
WH = White
BK = Black
YE = Yellow
VT = Violet
GY = Grey
PK = Pink
OG = Orange
POWER
SUPPLY
3x220 - 240V / 60Hz.
2,2 kW.
4 H.P.
N/A
K
3,3mm² / AWG 12
3,3mm² / AWG 12
RD24
ACTIVATION OF
RECIRCULATING SYSTEM
ACTIVATION OF A2
(BRAKE FUNCTION ON M1)
RD25
BK21
BK22
BK23
SAFETY GUARD
DOOR LOCK SOLENOID
RD31
A2
MODUL FOR DC BRAKING
4
YS1
RD12
24Vac Supervision
(M1 overload detection)
RD11
Auto feed on
Emergency stop
and overload
Feed reduction active
S1
LIGHT IN
CUTTING
CHAMBER
W15
WH
BK
BU24
BU25
M1 ROTATION
DETECTION
RD13
RD12
BU5
BU4
BU2
BU1
BN
YE
GN
W10
BN
YE
GN
1
3
2
POSITION
MOVING TABLE
BN
YE
GN
Strap
0 V
200 V
230 V
0 V
200 V
230 V
LEDs on front panel
Auto
Start
Stop
Table Return
Table Foward
S1
S2
S3
S4
S5
RD5
RD5
RD4
RD5
RD5
RD4
Power
Accustic alarm
RD18
RD19
GY
BK
5,0 A
S1
Voltage Variant
M1, Inom. current
(from motor nameplate) *
WH (not used)
BU (not used)
A1, CONTROL BOARD
+140°C
Mounting
screw
Mounting
screw
T1, TRANSFORMER
MAINS SWITCH
OR
BK11
BK12
Potentiometer
REAR PLATE
TOP
CABINET
PLATE
FOR
MAIN SWITCH
(24Vac line)
(24Vac neutral)
RD15
RD15
RD15
h
PT1
Hour Counter
HOUR COUNTER
(CUTTING MOTOR)
RD22
RD17
RD21
24Vac line
R1
V1
BK29
RD5
BK27
BK28
BU26
BU27
reset
2
1
3
4
(12Vac - not used)
RD6
RD6
N=1
5,5 A
6,0 A
6,5 A
Switch number
1
on
on
2
3
4
7,0 A
7,5 A
8,0 A
8,5 A
9,0 A
9,5 A
10,0 A
10,5 A
11,0 A
11,5 A
12,0 A
S6
on
1 2 3 4
Set S6 Switch according to this tabel
off
on
on
on
on
on
on
on
on
on
off
off
off
off
off
off
off
off
on
on
on
off
off
off
off
off
off
off
off
on
on
on
on
on
off
off
on
off
off
on
on
off
off
on
on
off
off
on
on
off
on
off
on
off
on
off
on
off
on
off
on
off
(See table)
3x220 - 230V / 50Hz.
2,5 kW.
3,2 kW.
S6 Bit Switch settings on Main Control Board
4,5 A
200V/50hz
* Read motor nameplate carefylly to decide if it shows
S1- or S3- current values.
Only if S1-current values is not available, use voltage
variant column to decide correct switch settings.
RD4
RD31
RD11
Rev.B: FTH 30-03-2005
- Emergency Stop moved
- New PCB
- Always only 1 winding in T2
- Switch settings for S6 changed
200-240V/60hz
220-230V/50hz
380-415V/50hz
460-480V/60hz
Rev.C: FTH 02-08-2005
- C2 across Counter Reset added.
Rev.D: FTH 15-09-2005
- Values in table M1 & FT1 corrected
4(5) x AWG 14 (@ >380V)
Rev.E: FTH 16-06-2006
- W1 size corrected,
- 380-415V / 60Hz variant added
380-415V/60hz
RD16
RD15
X14:1
X14:2
Rev.F: TK 26-03-2007
- Recirculation system connection added (X13+X14)
- Thermo relay removed (K2+FT1)
Rev.G: FTH 30-10-2007
- Text added - concerning
short circuit protection & ext. fuses
Must be short circuit protected
with external fuses,
Fmax: See table below.
3x200V / 50Hz.
3x200 - 210V / 60Hz.
3x380 - 415V / 50Hz.
3x460 - 480V / 60Hz.
MAINS SUPPLY:
Fmax.
25A
External fuses for short circuit protection
3x220 - 240V / 60Hz.
3x220 - 230V / 50Hz.
25A
25A
25A
20A
3x380 - 415V / 60Hz.
20A
20A
Safety Trafo
IEC 60742
UL/CSA
REAR PLATE
CUTTING ROOM
GNYE
HOOD
CUTTING ROOM
Rev.H: SPE 2009.05.07: - XPE23 added
Rev.I: FTH 2011.01.19
- page2 added (safety related circuits)
(uP supply)
(Supervision)
Protective Bonding:
(Verified according to EN60204-1:2006 §18)
Rev.J: SPE/AKR 2011.06.17
- C2 100NF removed
Rev.K: SPE/FTH 2012.06.18
- X5.2 removed
RD5
RD3
BK28
BK27
L3
L2
L1
PE
L3
L2
L1
PE
X12:1
X12:2
X12:4
X12:5
X31:1
X31:3
X31:2
X31:4
X5:3
X5:2
X5:1
X5:5
X5:6
X8:5
X8:6
X8:1
X8:2
X8:3
X8:7/-:8
X9:1
X9:3
X10:1
X10:2
X10:3
X10:4
X8:4
X5:4
X32:1
X32:2
X1:1
X1:2
X1:3
X2:1
X2:2
X1-1
X1-2
X1-3
X1-4
X12:6
STRUERS A/S
Pederstrupvej 84
DK-2750 Ballerup
DENMARK
PHONE:+45 44 600 800
A1
1
2
Monday, June 18, 2012
STRUERS A/S
Pederstrupvej 84
DK-2750 Ballerup
DENMARK
PHONE:+45 44 600 800
A1
1
2
Monday, June 18, 2012
STRUERS A/S
Pederstrupvej 84
DK-2750 Ballerup
DENMARK
PHONE:+45 44 600 800
A1
1
2
Monday, June 18, 2012
XPE3
XPE3
XPE5
XPE5
X2:7
X2:7
F2
5,0 AT FUSE
F2
5,0 AT FUSE
XPE2
XPE2
X2:12
X2:12
X2:10
X2:10
X4:2
X4:2
XPE7
XPE7
X3:6
X3:6
X2:13
X2:13
XPE7
XPE7
:2
:2
X4:7
X4:7
RED
RED
GREEN
GREEN
K3
CONTACTOR
K3
CONTACTOR
XPE10
XPE10
NAMUR
BQ1
NAMUR
NAMUR
BQ1
NAMUR
:14
:14
:13
:13
NAMUR
BQ2
NAMUR
NAMUR
BQ2
NAMUR
X2:8
X2:8
NAMUR
BQ3
NAMUR
NAMUR
BQ3
NAMUR
K1
CONTACTOR
K1
CONTACTOR
X2:4
X2:4
:A2
:A2
X2:1
X2:1
:1
:1
:3
:3
:A1
:A1
X4:3
X4:3
GREEN
GREEN
:5
:5
X4:4
X4:4
:11
:11
X3:2
X3:2
BUZZER
BUZZER
X13
X13
1
2
3
4
:12
:12
GREEN
GREEN
XPE1
CHASSIS
XPE1
CHASSIS
X3:3
X3:3
:2
:2
YELLOW
YELLOW
XPE8
XPE8
RED
RED
GREEN
GREEN
L3
L3
:22
:22
:21
:21
X3:1
X3:1
GREEN
GREEN
YELLOW
YELLOW
XPE6
XPE6
X2:6
X2:6
XPE9
XPE9
RP2
5K0
RP2
5K0
Q1
Q1
XPE13
XPE13
:6
:6
K3
K3
X3:3
X3:3
X2:3
X2:3
:4
:4
GREEN
GREEN
X3:4
X3:4
S1
EMERGENCY STOP
S1
EMERGENCY STOP
:2
:2
X2:2
X2:2
L2
L2
:1
:1
GREEN
GREEN
:1
:1
:3
:3
X2:14
X2:14
:5
:5
X3:5
X3:5
K1
Auxiliary Contact Block
K1
Auxiliary Contact Block
:A2
:A2
:A1
:A1
:6
:6
:A2
:A2
YS1
SOLENOID
YS1
SOLENOID
K1
CONTACTOR
K1
CONTACTOR
:11
:11
XPE2
XPE2
L1
L1
XPE12
XPE12
:4
:4
XPE3
XPE3
:2
:2
:12
:12
RED
RED
T1
T1
XPE1
CHASSIS
XPE1
CHASSIS
GREEN
GREEN
X1:L2
X1:L2
T2
CURRENT TRAFO
T2
CURRENT TRAFO
M4
STEPMOTOR
M4
STEPMOTOR
YS1
SAFETY SWITCH
YS1
SAFETY SWITCH
X1:4
X1:4
HL3
HL3
S1
EMERGENCY STOP
S1
EMERGENCY STOP
T2
T2
L1
L1
X1:L3
X1:L3
YS1
SAFETY SWITCH
YS1
SAFETY SWITCH
C1
2uF/250V/50Hz.
C1
2uF/250V/50Hz.
X5:1
X5:1
X1:L3
X1:L3
X1:L1
X1:L1
:21
:21
X5:2
X5:2
X1:L1
X1:L1
X1:L2
X1:L2
:22
:22
T3
T3
GREEN
GREEN
XPE23
XPE23
M1
THERM.SWITCH IN M1
M1
THERM.SWITCH IN M1
YELLOW
YELLOW
:1
:1
F1
0,25 AT FUSES
F1
0,25 AT FUSES
XPE3
XPE3
X2:5
X2:5
X2:11
X2:11
GREEN
GREEN
:A1
:A1
X4:1
X4:1
X2:9
X2:9
-+-+
Summary of Contents for Discotom-6
Page 1: ...Discotom 6 Instruction Manual Manual No 15677001 Date of Release 09 09 2013...
Page 4: ......
Page 36: ...Discotom 6 Gebrauchsanweisung Handbuch Nr 15677001 Auslieferungsdatum 09 09 2013...
Page 39: ......
Page 71: ...Discotom 6 Mode d emploi Mode d emploi no 15677001 Date de parution 09 09 2013...
Page 74: ......
Page 106: ...Manual No 15677001 Date of Release 20 Discotom 6 Spare Parts and Diagrams...
Page 128: ......
Page 129: ......
Page 130: ......