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13                                                         Operating Instructions: DTP05(-Ex)

 

Troubleshooting  

 
When trying to locate a fault, proceed in the order shown in the table. 

 
NOTE:

 

Troubleshooting must only be performed by a suitably competent individual as decided 

by the company the equipment is intended for use with.  
 
If, after carrying out the following remedial actions, the unit cannot be restored to operation, 
contact the manuf

acturer’s technical helpline. In order for customer services to react quickly 

and specifically to the fault, the following information is essential: 

 

-

 

Unit serial number 

 

 

 

-

 

Description of error 

-

 

Unit product name 

-

 

Current location / Company 

 

 

Consumables 

 
All unit consumables are available from STS. The unit must be fitted with original STS 
consumables unless otherwise stated. Any deviation from non-original consumables may 
result in injury to personnel or damage to the unit and will invalidate the warranty. 
 

Polycarbonate Guarding Replacement 

 
The polycarbonate guarding should be replaced if damaged, cracked or visibility is 
reduced. These are available from STS.  
 
To replace the polycarbonate guard, isolate the unit in a safe area, then proceed as follows: 

 

Remove the four rivets located in each corner and remove the old guard.  

 

On the new polycarbonate guard, peel back the protective film along all long 
edges. 

 

Position the new polycarbonate guard so that it fits inside the four tabs and use the 
existing holes to drill through with a 6mm drill bit.  

 

Reinsert the screw rivets to secure the new polycarbonate guard in place.  

 
 

 

 

Fault 

Reason/Action 

Unit does not lift 

Unit overloaded, note safe working load of unit 

Unit does not lift to full stroke 

Pump is short of oil. Ensure rod is at bottom of stroke 
and top-up/refill with hydraulic oil. Shell Tellus 22 or 
equivalent, half sight glass 

Oil leaking from top of hydraulic 
cylinder, around chromed rod

 

Replace hydraulic cylinder seals 

 

Oil leaking from tank filler point

 

Filler bung damaged or unit over filled with oil

 

Drum lowering unintentionally 

Ensure lowering lever is in the closed position 

Summary of Contents for DTP0-Ex

Page 1: ...g Instructions DTP05 Ex CORNER DEPALLETISER Bespoke Handling Equipment Ltd Leedstown Hayle Cornwall United Kindgom TR27 6DS E mail sales sts trolleys co uk Tel 44 0 1736 851050 Website www sts trolley...

Page 2: ...Initial Setup and Connecting to Drums 9 Removing Drums from a Pallet 10 Universal Drum Catch Variations 11 Top Hook Forward Reach Configuration Table 11 Section IV Unit Maintenance Troubleshooting and...

Page 3: ...stand or ride on the unit Loads must be undamaged Do not negotiate inclines unless otherwise stated Do not stand underneath a raised load or within the confines of the unit during operation The load...

Page 4: ...uipment which affects or enhances the performance of the unit requires written permission of the manufacturer Local authority approval may also need to be obtained Local authority approval does not ho...

Page 5: ...ersonnel to leave the hazardous area Give a warning signal with plenty of time for personnel to leave Stop all operations if unauthorised personnel are within or enter the hazardous area Travel conduc...

Page 6: ...ins can cause accidents Lift chains are safety critical parts They must not contain any serious contamination Lift chains and pivot pins must always be clean Never clean chains with high pressure stea...

Page 7: ...a level surface to prevent it from moving accidently Always use a jack with sufficient capacity The unit should only be handled by qualified personnel who are trained in using lifting slings and tools...

Page 8: ...NITS No Function 1 Steering Pump Handle 2 Rack 3 Drum Catch 4 Real Wheel with Brake x2 5 Front Wheel x2 6 Thrust Pad 7 Lowering Valve 8 Polycarbonate Guard 1 1 2 2 4 4 5 5 3 3 6 6 7 7 Note Generic uni...

Page 9: ...ly enclosed ram which is operated from the rear of the unit to keep operator s limbs away from dangerous machinery movement THE SAFE WORKING LOAD SWL OF THIS UNIT IS 350KG THIS UNIT IS DESIGNED FOR US...

Page 10: ...nd sizes commonly found in the workplace Ensure the rack is lowered fully so that all the vertical lift stroke is available this is done by turning the lowering lever anticlockwise WARNING DO NOT ROTA...

Page 11: ...pallet by slowly pulling the depalletiser away When clear of the pallet and transporting the drum keep the drum as low to the ground as is practical for transport To place the drum down simply turn t...

Page 12: ...The top hook must always be placed in the shortest possible position By removing the top pin the top hook can be turned over so that the sticker is upside down This gives the top hook a further 5mm of...

Page 13: ...erformed by qualified personnel Weekly Annually Brakes and Toggle Test brakes and adjust if applicable necessary Check side shift toggle grips cross beam DTP04 only Chassis and Superstructure Inspect...

Page 14: ...acement The polycarbonate guarding should be replaced if damaged cracked or visibility is reduced These are available from STS To replace the polycarbonate guard isolate the unit in a safe area then p...

Page 15: ...il to the line or to the middle of the sight glass Operate all unit functions to their full extents Return unit head to its lowest position and recheck the oil level top up if required Touch Up Paint...

Page 16: ...removing the front castor for DTP08 models as well as the wheel the unit will need to be jacked up high enough to allow the castor to be removed from underneath the lifter body When low level legs are...

Page 17: ...n General Arrangement NOTE ALL DIMENSIONS 5MM Designation Description Dimension mm A Straddle 980 B Maximum width 1190 C Maximum height 1448 D Clearance 172 E Handle height centre of stroke 1154 F Uni...

Page 18: ...decommissioning or disposal of the unit must be performed in accordance with the regulations of the country of use In particular regulations governing the disposal of batteries fuels and electronic a...

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