STS DTP04, Operating Instructions Manual

Page 1: ...structions DTP08 Ex COUNTERBALANCE DEPALLETISER Bespoke Handling Equipment Ltd Leedstown Hayle Cornwall United Kindgom TR27 6DS E mail sales sts trolleys co uk Tel 44 0 1736 851050 Website www sts tro...

Page 2: ...Initial Setup and Connecting to Drums 9 Removing Drums from Pallet 10 Universal Drum Catch Variations 11 Top Hook Forward Reach Configuration Table 11 Section IV Unit Maintenance Troubleshooting and...

Page 3: ...stand or ride on the unit Loads must be undamaged Do not negotiate inclines unless otherwise stated Do not stand underneath a raised load or within the confines of the unit during operation The load...

Page 4: ...uipment which affects or enhances the performance of the unit requires written permission of the manufacturer Local authority approval may also need to be obtained Local authority approval does not ho...

Page 5: ...ersonnel to leave the hazardous area Give a warning signal with plenty of time for personnel to leave Stop all operations if unauthorised personnel are within or enter the hazardous area Travel conduc...

Page 6: ...ins can cause accidents Lift chains are safety critical parts They must not contain any serious contamination Lift chains and pivot pins must always be clean Never clean chains with high pressure stea...

Page 7: ...a level surface to prevent it from moving accidently Always use a jack with sufficient capacity The unit should only be handled by qualified personnel who are trained in using lifting slings and tools...

Page 8: ...ns DTP08 Ex Unit Overview No Function 1 Steering 2 Rack 3 Drum Catch 4 Real Wheel with Brake x2 5 Front Wheel x2 6 Thrust Pad 7 Lowering Valve 9 Polycarbonate Guard 1 2 3 4 5 6 7 8 LIFTING POINTS Note...

Page 9: ...d ram which is operated from the rear of the unit to keep operator s limbs away from dangerous machinery movement THE SAFE WORKING LOAD OF THIS UNIT IS STATED ON THE UNIT TEST PLATE THIS UNIT IS DESIG...

Page 10: ...found in the workplace Ensure the rack is lowered fully so that all the vertical lift stroke is available this is done by turning the lowering lever anticlockwise WARNING DO NOT ROTATE THE LOWERING L...

Page 11: ...ired height Remove drum from the pallet by slowly pulling the depalletiser away using the steering handle at the rear of the unit To place the drum down simply turn the lowering lever anticlockwise Th...

Page 12: ...The top hook must always be placed in the shortest possible position By removing the top pin the top hook can be turned over so that the sticker is upside down This gives the top hook a further 5mm of...

Page 13: ...erformed by qualified personnel Weekly Annually Brakes and Toggle Test brakes and adjust if applicable necessary Check side shift toggle grips cross beam DTP04 only Chassis and Superstructure Inspect...

Page 14: ...cifically to the fault the following information is essential Unit serial number Description of error Unit product name Current location Company Fault Reason Action Unit does not lift Unit overloaded...

Page 15: ...as follows Remove the old guard On the new polycarbonate guard peel back the protective film along all long edges Slide the new polycarbonate guard into one side of the guarding frame The recommended...

Page 16: ...il to the line or to the middle of the sight glass Operate all unit functions to their full extents Return unit head to its lowest position and recheck the oil level top up if required Touch Up Paint...

Page 17: ...removing the front castor for DTP08 models as well as the wheel the unit will need to be jacked up high enough to allow the castor to be removed from underneath the lifter body When low level legs are...

Page 18: ...0 Designation Description Dimension mm Dimension mm A Maximum Width 700 700 B Maximum Unit Length 1233 1465 C Turning Radius 1118 1350 D Maximum Height 1470 1910 1470 1910 E Distance Under 205L Drum 3...

Page 19: ...decommissioning or disposal of the unit must be performed in accordance with the regulations of the country of use In particular regulations governing the disposal of batteries fuels and electronic a...